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Fairport FVR580 Operation And Service Manual

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OPERATION AND SERVICE
MANUAL
FVR580
FAIRPORT
CONSTRUCTION EQUIPMENT LIMITED
BLAGDEN STREET
SHEFFIELD
S25QS
ENGLAND
Tel: +44 (0) 114 276 7921
Tel: +44 (0) 114 272 0965
Email:
sales@fairport.uk.com
Web: www.fairport.uk.com
(SINGLE DRUM ROLLER)

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  • Page 1 OPERATION AND SERVICE MANUAL FVR580 (SINGLE DRUM ROLLER) FAIRPORT CONSTRUCTION EQUIPMENT LIMITED BLAGDEN STREET SHEFFIELD S25QS ENGLAND Tel: +44 (0) 114 276 7921 Tel: +44 (0) 114 272 0965 Email: sales@fairport.uk.com Web: www.fairport.uk.com...

  • Page 2: Table Of Contents

    Table of Contents 1. SAFETY INFORMATION 1.1 General 1.2 Intended use 1.3 Unintended use 1.4 Who is allowed to operate the machine 1.5 Conversions and alterations to the machine 1.6 Safety notes in the operating and maintenance instructions 1.7 Safety stickers on the machine 1.8 Loading the machine 1.9 Starting the machine 1.10 Driving the machine...
  • Page 3 Table of Contents 3.10 Checking the water level 3.11 Cleaning the cooling fins and the cooling air intakes of engine 3.12 Checking the engine oil 3.13 Cleaning, greasing the spring on the driven system 3.14 Cleaning, checking the spark plug 23-24 3.15 Cleaning the fuel sludge filter spark 3.16 Checking the rubber buffers...

  • Page 4: Safety Information

    SAFETY INFORMATION 1.1 General This FAIRPORT machine is built in accordance with the latest technical standards, rules and regulations. However, danger to persons and property may arise from the machine if it is:  used for unintended purposes  operated by untrained personnel ...

  • Page 5: Safety Stickers On The Machine

    SAFETY INFORMATION 1.6 Safety Precautions: Before operating the machine, read both the product manual and the engine manual carefully to become familiar with the location and proper use of all controls. Do not allow untrained or unauthorised personnel, especially children, to operate the machine.
  • Page 6 SAFETY INFORMATION FAIRPORT machines use international pictorial decals where needed. These decals are described below: Decal Meaning DANGER! Engines emit carbon monoxide; operate only in well ventilated areas. Read the Operator’s Manual for machine information. No sparks, flames, or burning objects near the machine.
  • Page 7 SAFETY INFORMATION Label Meaning WARNING! Hot surface! WARNING! Control of travel and vibration. Guaranteed sound power level in dB(A). A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.

  • Page 8: Loading The Machine

    SAFETY INFORMATION 1.8 Loading the machine Use only strong and stable loading ramps. The ramp inclination must be lower than the gradeability of the machine. Secure the machine against turning over or slipping off. Secure the machine on the transport against rolling, slipping and turning over. Persons are at risk of severe danger when ...

  • Page 9: Driving The Machine

    SAFETY INFORMATION 1.10 Driving the machine Persons in the danger zone Before starting to work, even after short breaks, check if there are any persons or obstructions in the working range of the machine. If necessary give warning signals. Stop work immediately if persons remain in the danger zone despite the warning.

  • Page 10: Parking The Machine

    SAFETY INFORMATION Do not vibrate on hard (frozen, concrete) ground. Risk of bearing damage! 1.11 Parking the machine Park the machine on ground as level and firm as possible. Before leaving the machine:  set the control lever to neutral position ...
  • Page 11 SAFETY INFORMATION Do not start the engine after draining the hydraulic oil. Check all connections and fittings for leakages after all work is completed (with the system still depressurised!). Working on the engine Drain the engine oil at operating temperature danger of scalding! Wipe off spilled oil;...

  • Page 12: Operation

    OPERATION 2.1 Controls Ref. Description Ref. Description Lever for Operator Water Tank Draining Lever for Vibration Lifting Hole (four) Lever for Adjusting Handle Height Bolt, Side Protective Cover Fuel Tank filling Bolt, Upper Protective Cover Lifting Hook Bolt, Scraper adjustment Water Tank Filling...

  • Page 13: General Notes

    OPERATION 2.2General notes Please read section 3 Indicators and Control Elements thoroughly before operating the machine if you are not yet fully familiar with the indicators and control elements of the machine. 2.3Checks before starting Please observe the safety regulations in section 2 of these operating and maintenance instructions.

  • Page 14: Starting The Engine

    OPERATION Fig. 3.  Do not operate the lever 2 (Fig. 3) for the choke as shown in. If necessary move the lever (2) to middle position according to the engine temperature resp. the ambient temperature. Cold engine or cold ambient temperature Fig.

  • Page 15: Incorrect Starting

    OPERATION  Caution Unscrew the spark plug.  The choke must always be open during Operate the starter several times.  Dry the spark plug with a dry and clean operation, otherwise the fuel consumption will be excessively high or the engine may cloth or with compressed air.

  • Page 16: Driving The Machine With The Backup Protection Bow

    OPERATION 2.7 Driving the machine with the backup Danger when reversing.  Choke on engine is open. protection bow ig. 11 Fig. 10  If the operator is pressed against an  Throttle lever 1 (Fig. 10) in position "I" obstacle during reverse travel, the backup (detent for travel position).

  • Page 17: Switching The Gravity Sprinkler System On Resp. Off

    OPERATION Switching the vibration on 2.9 Switching the gravity sprinkler system on resp. off Ⅱ Fig. 14 Fig. 12  Set the throttle lever 1 (Fig. 12) to position "I" or "MIN". The vibration stops after a short time.  Drive the machine forwards or reverse.

  • Page 18: Loading And Transport

    OPERATION Fig. 18  Close the fuel valve 1 (Fig. 18) in direction of arrow. 2.11 Loading and transport Fig. 16  Release the travel control lever 2 (Fig. 16) Slowly.  Set the throttle lever (1) to "MIN" (Idling speed) and let the engine idle for a while for temperature equalization.

  • Page 19: Maintenance

    MAINTENANCE 3.1 General Notes for Maintenance the oil change intervals must be shortened. Make sure that the respective safety regulations are followed during the maintenance, especially the safety regulations stated in section 2 of these operating, maintenance and repair instructions. Proper maintenance of the vibratory plate ensures a much higher functional safety and increases the...

  • Page 20: Fuels, Lubricants And Filling Capacities

    MAINTENANCE Regular lubricant oil change The longest permitted length of time for the lubricant oil filling is 1 year. 3.3 Fuels, Lubricants and Filling Capacities Assemblies Fuels, Lubricants Approx. quantity Summer Winter Attention Observe level marks Engine Engine oil API: CD/SE bzw. CD/SF ca.

  • Page 21: Running-In Instructions

    MAINTENANCE 3.4 Running-in instructions Machine  Check the chain and the V-belt for vibration and travel system, tension them if necessary.  Check and if necessary tighten all screwed connections.  Check for leakages. 3.5 Maintenance chart With each maintenance interval perform also the work for shorter preceding intervals. Pos.

  • Page 22: Cleaning Machine/Engine

    MAINTENANCE EVERY DAY  Wash the foam insert in warm soapy water, 3.6 Cleaning machine/engine rinse it and let it dry thoroughly.   Do not hold the water jet directly into the Soak the foam insert in clean engine oil, air filter/carburetor, the starter/air intake press excess oil out.

  • Page 23: Checking The Water Level

    MAINTENANCE EVERY DAY Caution Dirty fuel can cause engine failures. For quality of fuel refer to the table of fuels and lubricants.  Fill in fuel through a funnel with strainer  Close the tank tightly. 3.10 Checking the water level Fig.

  • Page 24: Checking The Engine Oil

    MAINTENANCE EVERY 6 MONTH 3.12 Changing the engine oil Fig. 31  ! Note Take off the cover of drive system.  Drain the engine oil only when the engine is Clean and grease the spring and the lever. warm. ! Danger 3.14Cleaning, checking the spark plug There is a danger of scalding when draining...

  • Page 25: Cleaning The Fuel Sludge Filter Spark

    MAINTENANCE EVERY 6 MONTH ! Note 3.16 Checking the rubber buffers Change the spark plug in case of extreme combustion residuals or burned-off electrode. Make sure that the heat value of the spark plug is correct.  Check the electrode gap with a feeler gauge, if necessary adjust the gap to 0.7 -0.8 mm.

  • Page 26: Check, Grease The Drive

    MAINTENANCE EVERY 6 MONTH Fig. 36 3.19 Tensioning, changing V- belt/chain  Remove the protective cover.  Check the condition and tension of the Tensioning V-belt V-belt, change the V-belt if it is damaged ! Danger (Fig. 36). When lifting the machine do not step under loads being lifted.

  • Page 27: Changing The Air Filter

    MAINTENANCE EVERY YEAR 3.20 Changing the air filter 3.21 Checking, adjusting the valve clearance ! Note The condition of the air filter depends ! Note decisively on the amount of dust in the air. Check and adjust the valve clearance only when the engine is cold.

  • Page 28: Cleaning The Fuel Strainer

    MAINTENANCE EVERY YEAR 3.22 Cleaning the fuel strainer ! Danger When working on the fuel system do not spill any fuel, no open fire, do not smoke. Fire hazard.  Open the fuel valve.  Unscrew the fuel sludge filter, drain and catch all fuel.

  • Page 29: Water Sprinkler System, Maintenance In Case Of Frost

    AS REQUIRED Fig.53  3.24 Water sprinkler system, Loosen the fastening screws.  maintenance in case of frost Adjust the scrapers (1) until they touch the drum lightly ( sleight bending of the plastic Caution insert).  The water sprinkler system must be emptied Retighten the fastening screws.

  • Page 30: Troubleshooting

    TROUBLE SHOOTING 4.1 General notes The following work must only be carried out by qualified and trained personnel or by the FAIRPORT sales service. Please observe strictly the safety regulations in chapter 2 of these operating and maintenance instructions. Faults occur frequently due to the fact, that the machine has not been properly operated or serviced.

  • Page 31: Technical Data

    TECHNICAL DATA FVR58 SERIES A=1350 B=172 C=1320 (mm) Weights kg(lb) Static linear load (N/m) 28.5 Working width mm(in) 580(226) Dimensions see sketch Travel speed forward/reverse (km/h) 0-1.5 Max. grade ability (depending on soil) With/or without vibration 25% / 20% Water-tank Capacity L Engine manufacturer/type Honda GX 160 Drive system...

  • Page 32: Warranty

    WARRANTY 5. WARRANTY FAIRPORT products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that:  The product concerned has been operated and maintained in accordance with the operating instructions.

  • Page 33: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN The machine has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your machine. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance by yourself.

  • Page 34: Ce Declaration

    EC DECLARATION OF CONFORMITY WE, FAIRPORT CONSTRUCTION EQUIPMENT LTD, BLAGDEN ST, SHEFFIELD, SOUTH YORKSHIRE, S2 5QS DECLARES THAT THE PRODUCT: FVR58H SINGLE DRUM ROLLER CONFORMS TO THE FOLLOWING DIRECTIVES: 89/336/EEC, 2006/42/EEC, 2000/14/EC, 98/37/EC, NOTIFIED BODY: AV Technology Ltd, AVTECH House, Arkle Avenue, Stanley Green Trading Estate, Handforth, Cheshire.
  • Page 35 SPARE PARTS MANUAL FVR580 (SINGLE DRUM ROLLER) FAIRPORT CONSTRUCTION EQUIPMENT LIMITED BLAGDEN STREET SHEFFIELD S25QS ENGLAND Tel: +44 (0) 114 276 7921 Tel: +44 (0) 114 272 0965 Email: sales@fairport.uk.com Web: www.fairport.uk.com...
  • Page 36 MAIN ASSEMBLY FVR580 DESCRIPTION NOTES POWER TRANSMISSION SYSTEM HANDLE & BASEPLATE DRUM COMPLETE LOWER FRAME PROTECTIVE COVER WATER TANK ASSEMBLY CHAIN TENSIONER COMPLETE BELT TENSIONER COMPLETE...
  • Page 37 PARTS LIST REF A - POWER TRANSMISSION SYSTEM FVR580...
  • Page 38 PARTS LIST REF A - POWER TRANSMISSION SYSTEM FVR580 POWER TRANSMISSION ITEM NO. PART NO. DESCRIPTION REMARK W81733 ENGINE W440/8 NUT M8 W418/8 FLAT WASHER 8 W42000 KEY 5X35 W42001 PULLEY W42002 COMPRESSION PLATE W42003 CONNECTING ROD GB70.1-M6X25 SOCKET HEAD SCREW M6X25...
  • Page 39 PARTS LIST - HANDLE & BASEPLATE FVR580 TEM NO PART NO. DESCRIPTION REMARK W42030 OPERATION LEVER W42031 GASKET W81000 BEARING P80153 RETAINING RING Φ32 W42032 GASKET W432/16 SPRING WASHER 16 W440/16H NUT M16 W469/6/20 SKT COUNTERSUNK SCREW M6X2 W42033 THROTTLE CONTROL ASSY...
  • Page 40 PARTS LIST C SVR58H/SVR58R DRUM CPL...
  • Page 41 PARTS LIST C SVR58H/SVR58R DRUM CPL PART NO. DESCRIPTION ITEM NO. REMARK W437/10/20 HEX SETSCREW M10X20 W432/10 SPRING WASHER 10 W42042 MOUNTING SOCKET,LEFT W42043 VIBRATION DAMPER W42044 END SOCKET W42045 SEAL WASHER W532/72 RETAINING RING Φ72 MYZSK180.ZC-3 BEARING W42046 SEAL WASHER W42047 DRUM W455/10/30...
  • Page 42 PARTS SVR58H/SVR58R LOWER FRAME...
  • Page 43 PARTS LIST D SVR58H/SVR58R LOWER FRAME PART NO. DESCRIPTION ITEM NO. REMARK GB5780-M8X40 BOLT M8X40 GB93-8 SPRING WASHER 8 MYZSK180.ZC-2 BEARING GB894.1-Φ40 RETAINING RING Φ40 MYZSK180.00.02 DRUM CPL GB889-M8 NUT M8 GB5780-M8X30 BOLT M8X30 GB894.1-Φ22 RETAINING RING Φ22 GB70.1-M8X50 SOCKET HEAD SCREW M8X50 GB493.1-Φ115 RETAINING RING Φ115 MYZSK180.ZC-1...
  • Page 44 PARTS LIST E SVR58H/SVR58R PROTECTIVE COVER PART NO. DESCRIPTION ITEM NO. REMARK GB5783- M10X20 BOLT M10X20 MYZSK180.00.01.06 LIFTING POINT MYZSK180.00.01.07 BRACKET GB70.1-M8X16 SOCKET HEAD SCREW M8X16 MYZSK180.00.01.30 BRACKET GB70.1-M6X30 SOCKET HEAD SCREW M6X30 MH4012.00.18 CONNECTION STRAP MH4012.00.17 FIXED BLOCK GB889-M6 LOCK NUT M6 MYZSK180.00.01.14 UPPER PROTECTIVE COVER...
  • Page 45 PARTS LIST F SVR58H/SVR58R WATER TANK ASSY ITEM NO. PART NO. DESCRIPTION REMARK MYZSK180.00.04.01 WATER TANK MH4012.00.30 WATER TANK CAP GB97.1-10 WASHER 10 GB5783- M10X20 BOLT M10X20 GB889-M4 NUT M4 GB97.1-4 FLAT WASHER 4 MYZSK180.00.04.02 COCK MYZSK180.00.04.05 END SOCKET MYZSK180.OXQ-1 O-RING MYZSK180.OXQ-2 O-RING...
  • Page 46 PARTS LIST G SVR58H/SVR58R CHAIN TENSION CPL PART NO. DESCRIPTION ITEM NO. REMARK MYZSK180.00.01.20-3 SHAFT GB893.1-Φ22 RETAINING RING 22 GB276-61900-2Z BEARING MYZSK180.00.01.20-1 CHAIN TENSION WHEEL MYZSK180.00.01.20-2 PRESSURE PAD GB97.1-8 FLAT WAHSER 8 GB93-8 SPRING WASHER 8 GB41-M8 NUT M8...
  • Page 47 PARTS LIST H SVR58H/SVR58R BELT TENSION CPL PART NO. DESCRIPTION ITEM NO. REMARK MYZSK180.00.01.18-2 GB97.1-10 FLAT WASHER 10 GB93-10 SPRING WASHER 10 MYZSK180.00.01.18-3 SHAFT GB893.1-Φ32 RETAINING RING 32 GB276-6002-2RZ BEARING MYZSK180.00.01.18-1 BELT TENSION WHEEL GB894.1-Φ15 RETAINING RING 15...
  • Page 48 LABEL LIST SVR58H /SVR58R DESCRIPTION LABEL CODE ITEM NO. REMARK DECAL, FUEL WARNING W22074 DECAL, PROTECTION W22075 DECAL, NOISE W22066 DECAL, LIFTING W22077 DECAL, TIE DOWN POINT W22096 DECAL, READ MANUAL W22076 DECAL, HOT W22093 DECAL. HANDLE CONTROL WARNING W22094 DECAL, VIBRATION CONTROL W22095 DECAL, FUEL...

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