Page 12
1 GENERAL PRECAUTIONS TOP PREVIOUS NEXT 1.1 Safety Precautions 1.2 Electrical Tests 1.3 For Service Technicians 1.4 About Lead Free Solder (PbF: Pb free) 1.4.1 Suggested Pb free solder TOP PREVIOUS NEXT...
Page 13
1.1 Safety Precautions TOP PREVIOUS NEXT 1. Before servicing, unplug the power cord to prevent electrical shock hazard. 2. When replacing parts, user only manufactures recommended components for safety. 3. Check the condition of power cord. Replace if wear or damage is evident. 4.
Page 14
1.2 Electrical Tests TOP PREVIOUS NEXT 1. Unplug the power cord and check for continuity between the earth ground connection on the plug and the metal cabinet. There should be zero ohm resistance found. 2. With the unit unplugged, short the AC Live-Neutral of the plug with a jumper wire. 3.
Page 16
1.3 For Service Technicians TOP PREVIOUS NEXT ICs and LSIs are vulnerable to static electricity. When repairing, the following precautions will help to prevent recurring malfunctions. 1. Cover the plastic parts with aluminum foil. 2. Ground the soldering irons. 3. Use a conductive mat on the worktable. 4.
Page 17
1.4 About Lead Free Solder (PbF: Pb free) TOP PREVIOUS NEXT Note In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead. We will use PbF when discussing the lead free solder used in our manufacturing process which is made from Tin (Sn), Silver (Ag), and Copper (Cu). This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB.
Page 18
1.4.1 Suggested Pb free solder TOP PREVIOUS NEXT...
Page 19
1.4.1 Suggested Pb free solder TOP PREVIOUS NEXT We recommend you to use the following solder when you re-solder components for repair. Before using other Pb free solder than the following solder, be sure to confirm a solder maker you appoint has made license agreements to be required when usingPb free solder legally.
Page 20
2 SPECIFICATIONS TOP PREVIOUS NEXT Item Model No. KV-S7065C Series*1 Scanner Scanning face Duplex Scanning method CIS (Contact-type color Image Sensor): Front & Back sides and Flatbed Background: Black / White (switchable) Readout Speed Flatbed 0.704 s (Letter, 200 dpi), 0.320 ms/line Black &...
Page 21
DETECTOR, OUTER CONVEYOR RELAY, STARTING SENSOR, WAITINGSENSOR, ENDING SENSOR, CARRIAGE RELAY, SENSOR RELAY, POWER RELAY, and CIS RELAY Boards for KV-S7065C Series. Note: Distinction of PbF PCB PCBs (manufactured) using lead free solder will have a PbF stamp on the PCB.
Page 22
SERIAL No. for U.S.A. and Canada 723 xxxx xxxx SERIAL No. for Europe 732 xxxx xxxx SERIAL No. for Australia 733 xxxx xxxx SERIAL No. for Taiwan 734 xxxx xxxx (x: Dont care) KX-S7065CCN : for China SERIAL No. for China 735 xxxx xxxx (x: Dont care) *2For KV-S7065C/S7065C-T...
Page 23
3 COMPONENT IDENTIFICATION TOP PREVIOUS NEXT...
Page 24
Power Indicator: for showing scanner status Color Flashing Green 1. Ready Sleeping 2. Scanning Orange *1. Ready with warning 1. Initializing *2. Scanning with warning *2. Sleeping with warning 3. Shading An error System error Note: *Warning error: Clean roller or replace roller...
Page 28
4 INSTALLATION TOP PREVIOUS NEXT 4.1 Minimum Space Requirements 4.2 Installing Hopper Tray 4.3 DIMM Module Extension 4.4 Installing DIMM Module 4.5 Setting 4.5.1 SCSI 4.6 Connecting the Scanner to a Personal Computer 4.6.1 SCSI connection 4.6.2 USB Connection 4.7 System Requirements TOP PREVIOUS NEXT...
Page 29
4.1 Minimum Space Requirements TOP PREVIOUS NEXT Be sure to maintain the recommended space requirements for proper ventilation. Fig. 4.1.1 Dimensions for proper ventilation...
Page 31
4.2 Installing Hopper Tray TOP PREVIOUS NEXT Take out the Hopper tray in the accessory carton box, and hang the tip of the tray to one side at first. And hang the other side tip of the tray in the direction of the arrow (2), pushing it the direction of the arrow (1) to attach it.
Page 33
4.3 DIMM Module Extension TOP PREVIOUS NEXT A maximum of 512MB extended memory may be required depending on the combination of the paper size, mode, and resolution. To determine how much extended memory is required on each condition, refer to Fig.4.3.1 and Fig.4.3.2.
Page 34
8 bit Gray *1 SCs Max Double Letter Legal Letter 24 bit Color *1 SCs Max 64 128 256 256 Double Letter 64 128 256 Legal Letter 64 128 256 64 128 Fig.4.3.2 Additional memory size-2 (Duplex) (Unit: MB) *1 : 297×635 mm (11.7×25.0) Mode Size 100 200 300 400 500 600...
Page 35
Double Letter Legal Letter 8 bit Gray 64 128 256 *1 SCs Max Double Letter 64 128 Legal Letter 64 128 24 bit Color *1 SCs Max 64 128 256 512 Double Letter 64 128 256 512 Legal 64 128 256 Letter 64 128 256 64 128 256 512...
Page 36
4.4 Installing DIMM Module TOP PREVIOUS NEXT 1. Remove INTERFACE Board. (See 8.2.8.) 2. Insert the DIMM Module into connector (CN2007) on the INTERFACE Board, and raise the tabs at the both ends of the connector until they lock into place. TOP PREVIOUS NEXT...
Page 37
4.5 Setting TOP PREVIOUS NEXT 4.5.1 SCSI TOP PREVIOUS NEXT...
Page 38
4.5.1 SCSI TOP PREVIOUS NEXT When connecting this scanner to PC via SCSI interface, perform the SCSI ID setting as follows. SCSI ID Setting ID No. Switch Remarks #2 #1 #0 Factory Default...
Page 40
4.6 Connecting the Scanner to a Personal Computer TOP PREVIOUS NEXT Connect either USB or SCSI interface cable at a time. Note: Windows NT supports only SCSI interface. 4.6.1 SCSI connection 4.6.2 USB Connection TOP PREVIOUS NEXT...
Page 41
4.6.1 SCSI connection TOP PREVIOUS NEXT Fig.4.6.1 Note: Power Cord shown on the Fig.4.6.1 is for AC100-120 V. Caution: Use the Power Cord that is supplied by the scanner manufacturer. Use SCSI cables as short as possible, securing SCSI specification.
Page 42
After turning off the scanner and PC, remove SCSI cables. TOP PREVIOUS NEXT...
Page 43
4.6.2 USB Connection TOP PREVIOUS NEXT Fig.4.6.2 Note: Power Cord shown on the Fig.4.6.2 is for AC100 V-120 V. Caution: Use the Power Cord that is supplied by the scanner manufacturer. Use a USB interface cable that is certified as Hi-Speed logo by USB-IF.
Page 45
4.7 System Requirements TOP PREVIOUS NEXT When using the scanner, the required personal computer conditions are as follows. SCSI Connection USB Connection Minimum: Pentium , 1 GHz Recommended: Pentium 4, 2 GHz or higher Memory Minimum: 256MB Recommended: 512MB or more Windows®...
Page 46
When using Windows NT, be sure to install the ASPI layer software that the SCSI Boards vender provides. Note 2: Windows® 98 is Microsoft® Windows® 98 operating system. Windows® Me is Microsoft® Windows® Me operating system. Windows NT® is Microsoft® Windows NT® operating system. Windows®...
Page 47
5 SECTIONAL VIEWS TOP PREVIOUS NEXT 5.1 CIS (Contact Image Sensor) 5.2 Rollers 5.3 Drive Belts 5.4 Boards 5.4.1 ADF Block 5.4.2 Flatbed Block and others TOP PREVIOUS NEXT...
Page 48
5.1 CIS (Contact Image Sensor) TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 49
5.2 Rollers TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 50
5.3 Drive Belts TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 51
5.4 Boards TOP PREVIOUS NEXT 5.4.1 ADF Block 5.4.2 Flatbed Block and others TOP PREVIOUS NEXT...
Page 52
5.4.1 ADF Block TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 53
5.4.2 Flatbed Block and others TOP PREVIOUS NEXT Note: *1CARRIAGE HOME DETECTOR Board is not included in the CIS Carriage, but is located under the carriage. TOP PREVIOUS NEXT...
Page 54
6 MECHANICAL FUNCTION TOP PREVIOUS NEXT 6.1 Paper Feed Mechanism (Auto) 6.2 Paper Feed Mechanism (Manual) 6.3 Paper Feed Roller / Hopper Lift Drive Mechanism 6.4 Hopper Lift Mechanism 6.5 Carriage Drive Mechanism TOP PREVIOUS NEXT...
Page 55
6.1 Paper Feed Mechanism (Auto) TOP PREVIOUS NEXT Fig.6.1 1. When the paper is set on the Hopper, and the scanning command is issued from PC, the Hopper rises and the paper will be brought into contact with Paper Feed Roller.
Page 56
3. When the Paper Feed Motor starts, the Paper Feed Roller and the Separation Roller turn in feed direction. The Retard Roller is supported by shaft fixed via a torque limiter, and it is pushed against the Separation Roller. When the document enters into the separation section, the Retard Roller exerts a manipulation force onto the document, which depends on the set torque. In case of continuous paper feed, the document is separated by this manipulation force and is fed to the scanning section.
Page 57
6.2 Paper Feed Mechanism (Manual) TOP PREVIOUS NEXT Fig.6.2 For multiple sheets scanning, there is possibility that the first page and second page will be separated, and the paper will be torn if paper is scanned while the Retard Roller is locked.
Page 58
6.3 Paper Feed Roller/ Hopper Lift Drive Mechanism TOP PREVIOUS NEXT Fig.6.3 Paper Feed Motor drives either Paper Feed Roller mechanism or Hopper lift mechanism by selecting the direction of rotation. The drive system is shown on Fig.6.3. (a) The gear train (1) belongs to drive system for Paper Feed Roller and Separation roller. (b) The gear train (2) belongs to drive system for Hopper Lift.
Page 59
When the Paper Feed Motor drives in the direction of arrow A, Paper Feed Roller is activated, based on output axis. On the other hand, when the Paper Feed Motor drives in the direction of arrow B, Hopper Lift mechanism is activated. Gears marked with (*) on Each Gear train have one way clutches.
Page 60
6.4 Hopper Lift Mechanism TOP PREVIOUS NEXT 1. Hopper is mounted on Lift Roller of Hopper Lift Arm. 2. Hopper Lift Arm is supported by Hopper Cam through Hopper Spring.
Page 61
3. Hopper Cam is an eccentric type cam, and is connected to Hopper Lift Gear Train (Gear Train (2)) mentioned in Fig.6.3. 4. When Hopper cam is in condition as shown in Fig.6.4.2, the paper can be set. 5. When the Hopper cam rotates in the direction of arrow as shown in Fig.6.4.3, it pushes up Hopper Spring, and enables paper to be fed by attaching Hopper to Paper Feed Roller.
Page 62
6.5 Carriage Drive Mechanism TOP PREVIOUS NEXT 1. When the paper is set on the Flatbed Glass, and the scanning command is issued from PC, the Carriage Motor rotates to drive the CIS Carriage. 2. After scanning the defined size, the Carriage Motor rotates in reverse, and the CIS Carriage returns to its home position. TOP PREVIOUS NEXT...
Page 63
7 MAINTENANCE TOP PREVIOUS NEXT 7.1 Maintenance Chart 7.2 Cleaning 7.2.1 Cleaning Rollers-1 (Paper Feed, Separation, and Retard Rollers) 7.2.2 Cleaning Roller-2 (Drive Rollers 1, 2 and Free Rollers) 7.2.3 Cleaning Roller-3 (Drive Rollers 3, 4, Free Rollers, and Exit Roller) 7.2.4 Cleaning Reference Plate and ADF Glass 7.2.5 Cleaning Sensors and Reflector Sheets-1 (Paper and Waiting Sensors, Double Feed Detector)
Page 64
7.1 Maintenance Chart TOP PREVIOUS NEXT C:Clean R:Replace (x 1000 sheets) Description Reference of Part No. 20 40 60 80~260 280 300 Paper Feed Roller Ref. No.65 in Sec.14.2 C Clean each part every 20 (x1000) sheets scanning. Separation Roller Ref.
Page 65
The maintenance schedule was determined according to paper standards (A4 or Letter, 16lb copier paper), which can vary greatly between users. Therefore, the values can also vary. TOP PREVIOUS NEXT...
Page 66
7.2 Cleaning TOP PREVIOUS NEXT When cleaning rollers and/or Glass that Sec.7.2.1, 7.2.2, 7.2.3, 7.2.4, and Sec.7.2.7 mention, the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper) is needed. Note: Roller Cleaning Paper Open the bag by the dotted line and take out the Roller Cleaning Paper. If the opened bag is left open for a long period of time before using it, the alcohol will evaporate.
Page 67
7.2.5 Cleaning Sensors and Reflector Sheets-1 (Paper and Waiting Sensors, Double Feed Detector) 7.2.6 Cleaning Sensors and Reflector Sheets-2 (Starting, Skew (L), Skew (R), and Ending Sensors) 7.2.7 Cleaning Flatbed Glass TOP PREVIOUS NEXT...
Page 68
7.2.1 Cleaning Rollers-1 (Paper Feed, Separation, and Retard Rollers) TOP PREVIOUS NEXT 1. Turn off the scanner. 1. Push the ADF Door Release to open the ADF Door. (Right Side View)
Page 69
1. Wipe off the dirt on the surfaces of the Paper Feed Roller and Separation Roller with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper). Note: When wiping off the dirt on the roller surfaces, hold the rollers to prevent from rotating, and wipe the roller all the way around them, proceeding from one end to the other in the direction of the arrows shown in the figure.
Page 70
1. Open the Retard Conveyor in the direction of the arrow shown in the figure. (Top Front View)
Page 71
1. Clean the surface of the Retard Roller with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper). When cleaning it, wipe off the dirt on the roller surface all the way around it, proceeding from one end to the other in the direction of the arrow shown in the figure. (Left Front View)
Page 72
1. Close the Retard Conveyor in the direction of the arrow shown in the figure. (Top Front View)
Page 73
1. Close the ADF Door slowly until it clicks into place. Note: After cleaning the Paper Feed, Separation, and Retard Rollers, execute Clear Counter for cleaning roller with Service Utility. (See 9.3.4.) (Right Side View)
Page 75
7.2.2 Cleaning Roller-2 (Drive Rollers 1, 2 and Free Rollers) TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Push the ADF Door Release to open the ADF Door. (See 7.2.1-(2).) 3. Wipe off the dirt on the surfaces of the Drive Rollers 1, 2 in the direction of the arrows shown in the figure with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper).
Page 76
Model KV-SS03 (Option: Roller cleaning Paper). When cleaning them, wipe off the dirt on the roller surfaces all the way around them proceeding from one end to the other in the direction of the arrows shown in the figure. 2. Close the ADF Door slowly until it clicks into place. (See 7.2.1-(7).) (Right Side View) TOP PREVIOUS NEXT...
Page 77
7.2.3 Cleaning Roller-3 (Drive Rollers 3, 4, Free Rollers, and Exit Roller) TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the Exit Door.
Page 78
1. Clean the surfaces of the Free Rollers with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper). When cleaning them, wipe off the dirt on the roller surfaces all the way around them, proceeding from one end to the other in the direction of the arrows shown in the figure.
Page 79
1. Close the Exit Door slowly until it clicks into place and put back the Hopper Tray to the original position.
Page 81
7.2.4 Cleaning Reference Plate and ADF Glass TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the Exit Door. (See 7.2.3-(2).) 3.
Page 82
1. Wipe off the ADF Glass (B) and Reference Plate (F) in the direction of the arrows shown in the figure with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper). 2. Close the Exit Door slowly until it clicks into place and put back the Hopper Tray to the original position.
Page 84
7.2.5 Cleaning Sensors and Reflector Sheets-1 (Paper and Waiting Sensors, Double Feed Detector) TOP PREVIOUS NEXT How to clean sensors (detectors) and reflectors. Remove the brush from the accessory Blower and blow off the dirt with the blower. 1. Turn off the scanner. (See 7.2.1-(1).) 2.
Page 85
1. Blow off the dirt from the Double Feed Detector (G) and Double Feed Detector (R) with the accessory blower. 2. Close the ADF Door slowly until it clicks into place. (See 7.2.1-(7).) (Front View)
Page 87
7.2.6 Cleaning Sensors and Reflector Sheets-2 (Starting, Skew (L), Skew (R), and Ending Sensors) TOP PREVIOUS NEXT How to clean sensors (detectors) and reflectors. Remove the brush from the accessory Blower and blow off the dirt with the blower. 1. Turn off the scanner. (See 7.2.1-(1).) 2.
Page 88
1. And blow off the dirt from the Reflector Sheets for the Starting, Skew (L), Skew (R), and Ending Sensors with the blower. 2. Close the Exit Door slowly until it clicks into place and put back the Hopper Tray to the original position. (See 7.2.3-(5).) (Front View)
Page 90
7.2.7 Cleaning Flatbed Glass TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Fold the Hopper Tray in the direction of the arrow. 1. Open the Document Cover.
Page 91
1. Clean up the surface of Flatbed Glass with the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper) to remove the dirt. (Also clean up the surface of the Flatbed Sheet, as required.) 2. Close the Document Cover and put back the Hopper Tray to the original position.
Page 93
7.3 Replacing Limited Life Parts TOP PREVIOUS NEXT 7.3.1 Replacing Paper Feed Roller Module 7.3.2 Replacing Retard Roller TOP PREVIOUS NEXT...
Page 94
7.3.1 Replacing Paper Feed Roller Module TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Push the ADF Door Release to open the ADF Door. (See 7.2.1-(2).) 3. Pull down the Paper Feed Roller Module, holding both sides of the module plate in the direction of the arrow.
Page 95
1. Install a new Paper Feed Roller Module.
Page 96
1. Push up the new Paper Feed Roller Module in the direction of the arrow, so that the module is locked by the magnet plates on both sides. 2. Close the ADF Door slowly until it clicks into place. (See 7.2.1-(7).) Note: After replacing the above Paper Feed Roller Module and the following sections (7.3.2) Retard Roller, execute Clear Counter for replacing roller with Service Utility.
Page 98
7.3.2 Replacing Retard Roller TOP PREVIOUS NEXT 1. Turn off the scanner. (See 7.2.1-(1).) 2. Push the ADF Door Release to open the ADF Door. (See 7.2.1-(2).) 3. Open the Retard Conveyor in the direction of the arrow (1). 4. Remove the Retard Roller, pulling up the shaft in the direction of the arrow (2).
Page 99
2. Close the Retard Conveyor. (See 7.2.1-(6).) 3. Close the ADF Door slowly until it clicks into place. (See 7.2.1-(7).) Note: After replacing the above Paper Feed Roller Module and Retard Roller, execute Clear Counter for replacing roller with Service Utility. (See 9.3.4.) TOP PREVIOUS NEXT...
Page 100
8 DISASSEMBLY INSTRUCTIONS TOP PREVIOUS NEXT 8.1 Disassembly Flowchart 8.1.1 Flatbed Block 8.1.2 ADF Block 8.2 Disassembly for Flatbed Block 8.2.1 Exit Door (Open) 8.2.2 Document Cover 8.2.3 Front Cover 8.2.4 PANEL Board 8.2.5 Back Cover 8.2.6 DOCUMENT COVER DETECTOR Board 8.2.7 Flatbed Conveyor 8.2.8 INTERFACE Board 8.2.9 Side Cover (L)
Page 101
8.2.15 DRIVE Board 8.2.16 Carriage Motor 8.2.17 Power Box & Cover 8.2.18 FAN 8.2.19 POWER Board 8.2.20 Inverter Cover 8.2.21 CIS (F) 8.2.22 CARRIAGE RELAY Board 8.2.23 Lamp Drive (F) Board 8.3 Disassembly for ADF Block 8.3.1 Imprinter Door 8.3.2 Double Feed Detector (R) 8.3.3 OUTER CONVEYOR RELAY Board 8.3.4 Paper Feed Roller Module 8.3.5 Retard Roller...
Page 103
8.3.32 ENDING SENSOR Board 8.3.33 Exit Door Switch 8.3.34 CIS (B) & CIS RELAY Board 8.3.35 Lamp Drive (B) Board 8.3.36 Paper Feed Motor 8.3.37 Conveyor Motor TOP PREVIOUS NEXT...
Page 104
8.1 Disassembly Flowchart TOP PREVIOUS NEXT The flowchart indicates disassembly items of the Exterior, Mechanical parts, Unit Components, Circuit Board assemblies. When reassembling, perform the steps in the reverse order unless noted in Reassembling Notes. Note: How to check the disassembly flowchart * This sample flowchart means the procedures 1 and 2 are required before the procedure 3, when disassembling C.
Page 110
8.2.1 Exit Door (Open) TOP PREVIOUS NEXT 1. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the door. TOP PREVIOUS NEXT...
Page 111
8.2.2 Document Cover TOP PREVIOUS NEXT 1. Open the Exit Door. (See 8.2.1.) 2. Open the Document Cover. 1. Remove the 2 rivets to release the Document Cover.
Page 112
1. Pull up the Document Cover in the direction of the arrow to remove it from the Back Cover.
Page 114
8.2.3 Front Cover TOP PREVIOUS NEXT 1. Open or remove the Document Cover. (See 8.2.2.) 2. Remove the 2 screw caps, hanging them with the mini screw-driver. 3. Remove the 2 screws (a) and 2 screws (b), and pull out the Front Cover in the direction of the arrow.
Page 115
1. Remove the 1 connector (CN5023) to the PANEL Board to separate the Front Cover from the scanner in the direction of the arrow. Reassembling Note: When reassembling the Front Cover, make sure that the flat cables are covered properly, so that they are not caught by the cover.
Page 118
8.2.4 PANEL Board TOP PREVIOUS NEXT 1. Remove the Front Cover. (See 8.2.3.) 2. Remove the 1 screw. 1. Release the 2 hooks to separate the PANEL Board with the Panel from the Front Cover.
Page 119
1. Remove the 3 screws to separate the board from the panel.
Page 121
8.2.5 Back Cover TOP PREVIOUS NEXT 1. Remove the Document Cover. (See 8.2.2.) 2. Remove the 4 screws (a) and 2 screws (b) to separate the Back Cover from the scanner. TOP PREVIOUS NEXT...
Page 122
8.2.6 DOCUMENT COVER DETECTOR Board TOP PREVIOUS NEXT 1. Remove the Back Cover. (See 8.2.5.) 2. Remove the 1 screw and 1 connector to release the DOCUMENT COVER DETECTOR Board. TOP PREVIOUS NEXT...
Page 123
8.2.7 Flatbed Conveyor TOP PREVIOUS NEXT 1. Remove the Document Cover. (See 8.2.2.) 2. Remove the 4 screws and lift the Flatbed Conveyor. Reassembling Note: Be sure to match projections of the conveyor with the holes of the flatbed, and attach it to the scanner.
Page 126
8.2.8 INTERFACE Board TOP PREVIOUS NEXT 1. Remove the 2 screws. 2. Pull the handle in the direction of the arrow to remove the INTERFACE Board. Reassembling Note: Insert the INTERFACE Board into the scanner unit along the rails and push it in firmly.
Page 128
8.2.9 Side Cover (L) TOP PREVIOUS NEXT 1. Remove the Front Cover. (See 8.2.3.) 2. Remove the Back Cover. (See 8.2.5.) 3. Remove the 3 screws to separate the Side Cover (L) from the scanner. TOP PREVIOUS NEXT...
Page 129
8.2.10 Side Cover (R) TOP PREVIOUS NEXT 1. Remove the Front Cover. (See 8.2.3.) 2. Remove the Back Cover. (See 8.2.5.) 3. Remove the 2 screws (a) and 1 screw (b) to release the Side Cover (R) from the scanner. TOP PREVIOUS NEXT...
Page 130
8.2.11 Flatbed Glass TOP PREVIOUS NEXT 1. Remove the Flatbed Conveyor. (See 8.2.7.) 2. Remove the Side Cover (R). (See 8.2.10.) 3. Remove the 4 screws and lift the Flatbed Glass to remove it. Reassembling Note: With the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper), be sure to clean up fingerprint and dirt from the glass.
Page 132
8.2.12 CARRIAGE HOME DETECTOR Board TOP PREVIOUS NEXT 1. Remove the Side Cover (L). (See 8.2.9.) 2. Remove the Flatbed Glass. (See 8.2.11.) 3. Slide the CIS Carriage to the right. 4. Remove the 1 screw from the left side of the scanner and 1 connector to release the CARRIAGE HOME DETCTOR Board with the plate from the scanner.
Page 134
1. Remove the screw to release the board from the plate. TOP PREVIOUS NEXT...
Page 135
8.2.13 Shield Plates (A, B) TOP PREVIOUS NEXT 1. Remove the Flatbed Glass. (See 8.2.11.) 2. Remove the 2 screws and remove the Shield Plate B, paying attention to the contact with the flat cables.
Page 136
1. Remove the 7 screws and remove the Shield Plate A. TOP PREVIOUS NEXT...
Page 137
8.2.14 CONTROL Board TOP PREVIOUS NEXT 1. Remove the Shield Plate A. (See 8.2.13.) 2. Remove the Shield Plate B. (See 8.2.13.) 3. Remove the INTERFACE Board. (See 8.2.8.) 4. Disconnect the 8 flat cables and 2 connectors (CN1006, CN1010) on the CONTROL Board.
Page 138
8.2.15 DRIVE Board TOP PREVIOUS NEXT 1. Remove the Shield Plate A. (See 8.2.13.) 2. Remove the Shield Plate B. (See 8.2.13.) 3. Disconnect the 2 flat cables and 7 connectors on the DRIVE Board. 4. Remove the 6 screws on the DRIVE Board. TOP PREVIOUS NEXT...
Page 139
8.2.16 Carriage Motor TOP PREVIOUS NEXT 1. Remove the Shield Plate A. (See 8.2.13.) 2. Remove the Shield Plate B. (See 8.2.13.) 3. Remove the 4 screws and 1 connector (CN4010) on the DRIVE Board to release the Carriage Motor with the plate from the scanner. (Top View) 1.
Page 140
And tighten the 3 screws. Reattach the Carriage Motor and belt to the original position in the reverse order of the disassembling. Loosen the 3 screws again, which makes the belt tension increased, naturally. Tighten the 3 screws in order of [1], [2], and [3].
Page 142
8.2.17 Power Box& Cover TOP PREVIOUS NEXT 1. Remove the Shield Plates (A, B). (See 8.2.13.) 2. Remove the 2 screws (a), 2 screws (b), and 2 connectors (CN4003, Power Switch Relay Connector) and pull out the Power Box in the direction of the arrow. Note: * When pulling out Power Box, be sure not to damage the Power Switch Relay Connector in the Power Box.
Page 143
1. Remove the 5 screws to release the Cover from the box.
Page 145
8.2.18 FAN TOP PREVIOUS NEXT 1. Remove the Power Box & Cover. (See 8.2.17.) 2. Remove the 1 connector to the POWER Board and 2 screws to release the FAN from the board.
Page 147
8.2.19 POWER Board TOP PREVIOUS NEXT 1. Remove the Power Box & Cover. (See 8.2.17.) 2. Remove the 7 screws (a), 3 screws (b), and all connectors on the POWER Board. TOP PREVIOUS NEXT...
Page 148
8.2.20 Inverter Cover TOP PREVIOUS NEXT 1. Remove the Flatbed Glass. (See 8.2.11.) 2. Slide the CIS Carriage to the right. 3. Remove the 3 screws to release the Inverter Cover from the carriage. 4. Lift the Inverter Cover in the direction of the arrow (1), and slide it in the direction of the arrow (2) to remove it.
Page 149
8.2.21 CIS (F) TOP PREVIOUS NEXT 1. Remove the Inverter Cover. (See 8.2.20.) 2. Remove the 4 screws and 2 connectors to release the CIS (F) from the CIS Carriage. TOP PREVIOUS NEXT...
Page 150
8.2.22 CARRIAGE RELAY Board TOP PREVIOUS NEXT 1. Remove the CIS (F). (See 8.2.21.) 2. Remove the 3 connectors (CN3000, CN3001, CN3002) and 3 screws to release the CARRIAGE RELAY Board from the CIS carriage. TOP PREVIOUS NEXT...
Page 151
8.2.23 Lamp Drive (F) Board TOP PREVIOUS NEXT 1. Remove the CIS (F). (See 8.2.21.) 2. Remove the 1 connector and 2 screws to release the Lamp Drive (F) Board from the CIS Carriage. TOP PREVIOUS NEXT...
Page 152
8.3 Disassembly for ADF Block TOP PREVIOUS NEXT 8.3.1 Imprinter Door 8.3.2 Double Feed Detector (R) 8.3.3 OUTER CONVEYOR RELAY Board 8.3.4 Paper Feed Roller Module 8.3.5 Retard Roller 8.3.6 Top Cover 8.3.7 WAITING SENSOR Board 8.3.8 Hopper Tray 8.3.9 Hopper 8.3.10 SIZE DETECTOR Board 8.3.11 Paper Sensor 8.3.12 ADF Cover (F)
Page 154
8.3.1 Imprinter Door TOP PREVIOUS NEXT 1. Remove the 2 screws and pull the Imprinter Door in the direction of the arrow. TOP PREVIOUS NEXT...
Page 155
8.3.2 Double Feed Detector (R) TOP PREVIOUS NEXT 1. Remove the Imprinter Door. (See 8.3.1.) 2. Remove the 2 screws and 1 connector to the OUTER CONVEYOR RELAY Board. (Left Side View) 1. Release the stoppers of detector base to remove the Double Feed Detector (R).
Page 157
8.3.3 OUTER CONVEYOR RELAY Board TOP PREVIOUS NEXT 1. Remove the Imprinter Door. (See 8.3.1.) 2. Remove the 4 screws and 4 connectors (CN5001, CN5002, CN5003, CN5004) on the OUTER CONVEYOR RELAY Board. (Left Side View) TOP PREVIOUS NEXT...
Page 158
8.3.4 Paper Feed Roller Module TOP PREVIOUS NEXT 1. Push the ADF Door Release to open the ADF Door. 1. Pull down the Paper Feed Roller Module, holding both sides of the module plate in the direction of the arrows.
Page 159
1. Remove the module as shown on the figure.
Page 161
8.3.5 Retard Roller TOP PREVIOUS NEXT 1. Push the ADF Door Release to open the ADF Door. 1. Open the Retard Conveyor in the direction of the arrow (1). 2. Remove the Retard Roller, pulling up the shaft in the direction of the arrow (2). Reassembling Note: Install the Retard Roller with the groove of its shaft that is located on the back side of the scanner and match the groove to the back side of the metal holder on the scanner.
Page 167
8.3.7 WAITING SENSOR Board TOP PREVIOUS NEXT 1. Remove the Paper Feed Roller Module. (See 8.3.4.) 2. Remove the Top Cover. (See 8.3.6.) 3. Remove the 4 screws on the Roller Drive Shaft Stay. 4. Release the bearing of the roller shaft from the scanner and shift the Roller Drive Shaft Stay so that the WAITING SENSOR Board can be removed.
Page 169
8.3.8 Hopper Tray TOP PREVIOUS NEXT 1. Unlock the one end tip of the Hopper Tray, distorting the tray. 2. And pull the tray in the direction of the arrow to remove it. TOP PREVIOUS NEXT...
Page 170
8.3.9 Hopper TOP PREVIOUS NEXT 1. Remove the Hopper Tray. (See 8.3.8.) 2. Lift up the Hopper in the direction of the arrow (1) and unlock it from the hooks (a) on the both sides, holding the Document Guides. And unlock the hooks (b) and pull out it in the direction of the arrow (2).
Page 172
8.3.10 SIZE DETECTOR Board TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Remove the 2 screws and 1 connector (CN5011) on the SIZE DETECTOR Board.
Page 174
8.3.11 Paper Sensor TOP PREVIOUS NEXT 1. Remove the SIZE DETECTOR Board. (See 8.3.10.) 2. Remove the 2 screws to release the Paper Sensor with plate from the Hopper. 1. Remove the 1 screw and 1 connector to separate the sensor from the plate.
Page 176
8.3.12 ADF Cover (F) TOP PREVIOUS NEXT 1. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the Exit Door. 1. Remove the 1 screw (a).
Page 177
1. Push the ADF Door Release to open the ADF Door.
Page 182
8.3.13 SENSOR RELAY Board TOP PREVIOUS NEXT 1. Remove the ADF Cover (F). (See 8.3.12.) 2. Remove the 3 screws (a), 1 screw (b) with the clamper, and all connectors on the SENSOR RELAY Board. (Front View) TOP PREVIOUS NEXT...
Page 183
8.3.14 ADF Cover (B) TOP PREVIOUS NEXT 1. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the Exit Door. 1. Remove the 1 screw (a).
Page 184
1. Push the ADF Door Release to open the ADF Door.
Page 185
1. Remove the 2 screws (b). (Top Front View)
Page 186
1. Release the hooks to separate the ADF Cover (B) from the scanner.
Page 189
8.3.15 ADF Door Switch TOP PREVIOUS NEXT 1. Remove the ADF Cover (B). (See 8.3.14.) 2. Remove the 1 connector and 2 screws on the ADF Door Switch. TOP PREVIOUS NEXT...
Page 190
8.3.16 POWER RELAY Board TOP PREVIOUS NEXT 1. Remove the ADF Cover (B). (See 8.3.14.) 2. Remove all connectors and 2 screws on the POWER RELAY Board. Reassembling Note: WARNING: Relocate the wires on the POWER RELAY Board so that they do not touch the gear or belts.
Page 192
8.3.17 Conveyor 1 TOP PREVIOUS NEXT 1. Push the ADF Door Release to open the ADF Door. 1. Remove the 2 screws (a) and 2 screws (b) with the spacers. (Left side View)
Page 193
1. Remove the Conveyor 1 in the direction of the arrow from the scanner. (Top Back View)
Page 195
8.3.18 Drive Belts 1, 2, 3 TOP PREVIOUS NEXT 1. Remove the ADF Cover (B). (See 8.3.14.) 2. Remove the Drive Belts 1, 2. (Back View) 1. Loosen the 2 screws. And push down the lever until it goes, and tighten the screws. 2.
Page 196
(Loosening the 2 screws will make the belt tension properly.) Tighten the 2 screws.
Page 198
8.3.19 Drive Rollers 1, 2, 3 TOP PREVIOUS NEXT 1. Remove the Drive Belt 1, 2, 3. (See 8.3.18.) 2. Remove the Conveyor 1. (See 8.3.17.) 3. Pull out the Drive Rollers 1, 2, 3 in the direction of the arrows, holding them.
Page 200
8.3.20 Double Feed Detector (G) TOP PREVIOUS NEXT 1. Remove the Drive Rollers 1, 2, 3. (See 8.3.19.) 2. Remove the 2 screws through the holes. Reassembling Note: Be careful not to crimp or pinch the wires when tightening the screws. (Left side View) 1.
Page 201
1. Release the stoppers of detector base to remove the Double Feed Detector (G).
Page 203
8.3.21 STARTING SENSOR Board TOP PREVIOUS NEXT 1. Remove the Drive Rollers 1, 2, 3. (See 8.3.19.) 2. Remove the Hopper. (See 8.3.9.) 3. Remove the 2 screws and 1 connector (CN5012) on the STARTING SENSOR Board. Reassembling Note: Be careful not to crimp or pinch the wires when tightening the screws. (Left Back View)
Page 205
8.3.22 ADF Glass (B) TOP PREVIOUS NEXT 1. Fold the Hopper Tray in the direction of the arrow, and pull the Exit Door Release to open the Exit Door. 1. Remove the 2 screws, holding the glass surface. Reassembling Note: With the accessory Roller Cleaning Paper or Model KV-SS03 (Option: Roller Cleaning Paper), be sure to clean up fingerprint and dirt from the glass attached on the glass surface.
Page 208
8.3.23 Conveyor 2 TOP PREVIOUS NEXT 1. Remove the ADF Glass (B). (See 8.3.22.) 2. Remove the 2 screws to remove the Conveyor 2. (Right Back View) TOP PREVIOUS NEXT...
Page 209
8.3.24 Drive Roller 4 TOP PREVIOUS NEXT 1. Remove the Conveyor 2. (See 8.3.23.) 2. Pull out the Drive Roller 4 in the direction of the arrow. Reassembling Note When reassembling the Drive Roller 4, reattach the Drive Belt 3, paying attention to the Note (BELT LAYOUT) on 8.3.18.
Page 210
8.3.25 Hopper Front Cover TOP PREVIOUS NEXT 1. Remove the Hopper Tray. (See 8.3.8.) 2. Remove the ADF Cover (F). (See 8.3.12.) 3. Remove the 1 screw (a) and 1 screw (b) to release the Hopper Front Cover from the scanner.
Page 212
8.3.26 Hopper Base TOP PREVIOUS NEXT 1. Remove the ADF Cover (B). (See 8.3.14.) 2. Remove the Hopper Front Cover. (See 8.3.25.) 3. Remove the 4 screws to release the Hopper Base from the scanner.
Page 214
8.3.27 HOPPER HOME DETECTOR Board TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Remove the Hopper Base. (See 8.3.26) 3. Remove the 1 screw and 1 connector (CN5007) on the HOPPER HOME DETECTOR Board. TOP PREVIOUS NEXT...
Page 215
8.3.28 Retard Conveyor TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Push the ADF Door Release to open the ADF Door. 1. Open the Retard Conveyor in the direction of the arrow (1).
Page 216
1. Unlock the hooks on the both sides while forcing the Retard Conveyor in direction of the arrow (2) and arrow (3) to release the conveyor from the scanner. (Top Left View)
Page 218
8.3.29 HOPPER RELAY Board TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Remove the Hopper Base. (See 8.3.26.) 3. Remove the Retard Conveyor. (See 8.3.28.) 4. Remove the 2 screws and 1 connector (CN5014). (Left Side View)
Page 219
1. Unlock the hook in the direction of the arrow and disconnect the connector (CN5013). TOP PREVIOUS NEXT...
Page 220
8.3.30 Exit Conveyor TOP PREVIOUS NEXT 1. Remove the ADF Glass (B). (See 8.3.22.) 2. Remove the Hopper Base. (See 8.3.26.) 3. Remove the 2 screws. (Right Side View) TOP PREVIOUS NEXT...
Page 221
8.3.31 Exit Roller TOP PREVIOUS NEXT 1. Remove the Exit Conveyor. (See 8.3.30.) 2. Pull out the Exit Roller in the detection of arrow. (Right Back View) TOP PREVIOUS NEXT...
Page 222
8.3.32 ENDING SENSOR Board TOP PREVIOUS NEXT 1. Remove the Exit Rollers. (See 8.3.31.) 2. Remove the 2 screws and 1 connector (CN5015) on the ENDING SENSOR Board. TOP PREVIOUS NEXT...
Page 223
8.3.33 Exit Door Switch TOP PREVIOUS NEXT 1. Remove the Exit Roller. (See 8.3.31.) 2. Remove the 2 screws and 1 connector. TOP PREVIOUS NEXT...
Page 224
8.3.34 CIS (B)& CIS RELAY Board TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Remove the Drive Rollers 1, 2, 3. (See 8.3.19.) 3. Remove the Drive Roller 4. (See 8.3.24.) 4. Remove the Retard Conveyor. (See 8.3.28.) 5.
Page 225
1. Remove the 1 connector to the CIS (B) on the Lamp Drive (B) Board and pull out it in the direction of the arrow.
Page 226
1. Remove the 2 connectors (CN3005 and CN3004) and 4 screws on the CIS RELAY Board.
Page 227
1. Remove the 4 screws on the CIS (B), and disconnect the 1 connector (CN3006) from the CIS (B) to the CIS RELAY Board.
Page 230
8.3.35 Lamp Drive (B) Board TOP PREVIOUS NEXT 1. Remove the Hopper. (See 8.3.9.) 2. Remove the Drive Rollers 1, 2, 3. (See 8.3.19.) 3. Remove the Retard Conveyor. (See 8.3.28.) 4. Remove the 2 screws on the Shaft. 1. Release the spring. (Left Front View)
Page 231
1. Remove the E-ring on the front inner side to pull out Shaft from the scanner.
Page 232
1. Remove the 2 screws on the Lamp Drive Shield Plate (through the holes) and 2 connectors on the Lamp Drive (B) Board. 2. Release the clampers from the Lamp Drive Shield Plate and remove the plate.
Page 234
1. Remove the 3 screws on the Lamp Drive (B) Board.
Page 236
8.3.36 Paper Feed Motor TOP PREVIOUS NEXT 1. Remove the Shaft. (See 8.3.35 - (1) to (6).) 2. Remove the HOPPER HOME DETECTOR Board. (See 8.3.27.) 3. Remove the 2 screws. (Front View) 1. Remove the 1 connector (CN5032) on the POWER RELAY Board to pull out the motor from the scanner.
Page 238
8.3.37 Conveyor Motor TOP PREVIOUS NEXT 1. Remove the Shaft. (See 8.3.35 - (1) to (6).) 2. Remove the HOPPER RELAY Board. (See 8.3.29.) 3. Remove the Exit Door Switch. (See 8.3.33.) 4. Remove the 2 screws. (Back View) 1. Remove the 1 connector (CN5031) on the POWER RELAY Board to pull out the motor from the scanner.
Page 240
9 SERVICE UTILITY& SELF TEST TOP PREVIOUS NEXT 9.1 Main menu indication for Service Utility 9.2 Function item list of Service Utility 9.3 Operation 9.3.1 Scanner Status 9.3.2 Error Code 9.3.3 Scanner information 9.3.4 Scanner Counter 9.3.5 Scanner Condition 9.3.6 Test 9.3.7 Adjust 9.3.8 Other (Serial NO., Save Information) 9.4 Scanner Self-test...
Page 241
9.1 Main menu indication for Service Utility TOP PREVIOUS NEXT This section describes the functions of the service utility software, such as adjustments, diagnosis, configuration, and maintenance. This utility software also includes a user utility function. Executing Service Utility.exe (without installing the software to the PC except for ASPI Manager) will allow you to operate all the functions found in this service utility software.
Page 242
9.2 Function item list of Service Utility TOP PREVIOUS NEXT Service Utility item list is as follows. Note: When two or more scanners are connected to PC, execute Select Scanner to define the scanner before evaluating. The procedure is as follows. Click Select Scanner on the Main Menu.
Page 243
Test To light LED on the front panel with colors changing periodically (Green Orange Red Green Orange..) Key / Sensor To do Key or Sensor ON/OFF test. Sensor Sensitive Level To check sensitive level of each sensor (Waiting, Starting, Skew (L), Skew (R), Ending) Feed Motor To check Paper Feed Motors Rotating Conveyor Motor...
Page 245
9.3 Operation TOP PREVIOUS NEXT This section describes each operation (or status indication), according to the function item list shown in Sec.9.2. 9.3.1 Scanner Status 9.3.2 Error Code 9.3.3 Scanner information 9.3.4 Scanner Counter 9.3.5 Scanner Condition 9.3.6 Test 9.3.7 Adjust 9.3.8 Other (Serial NO., Save Information) TOP PREVIOUS NEXT...
Page 246
9.3.1 Scanner Status TOP PREVIOUS NEXT This function indicates scanner status, updating it every few seconds. The status messages and its contents are as follows. Classified Code Status Message Contents Scanner has no error. No error U11, U12, U14, U16 Jam occurred! U11: Paper feed jam Please open the door and remove the U12: Conveyor jam 1 (around Conveyor)
Page 247
*** Warning *** The surface of the plate is dirty. The front reference plate may need to be cleaned. Please clean the front reference plate. *** Warning *** The surface of the plate is dirty. The back reference plate may need to be cleaned.
Page 248
9.3.2 Error Code TOP PREVIOUS NEXT Classified and Error codes are as follows. And troubleshooting for this error message and codes is shown is Sec.10.2. Contents Contents Contents U1- Document H1- U2- Document H2- F2- Hardware U3- Door F5- Sensor F6- Scanning Fig.
Page 251
9.3.3 Scanner information TOP PREVIOUS NEXT This function provides various types of scanner information to user or service-person. Main contents are as follows. (1) Model (2) Firmware Version (3) Board and Gate Array (LSI) version (4) Total memory size (5) Interface information (6) Imprinter condition (7) Compatible mode Note:*1...
Page 252
9.3.4 Scanner Counter TOP PREVIOUS NEXT Item Operation Default Remarks Update All Counter Click Update All Counter to update counters values. Confirm the values of the System *1Flatbed After Clean Roller , and After Replace Roller updatedon the main menu (Service Utility). Clear Counter for After cleaning or replacing Click...
Page 253
9.3.5 Scanner Condition TOP PREVIOUS NEXT Item Operation Default Remarks Sleep Mode Enable 15 Click Sleep Mode on the main menu (Service minutes Utility). Sleep Mode to enable or disable by checking check-box. Waiting time (minutes) to change sleep mode. Click to renew the setting.
Page 254
Tray in the landscape orientation. And click Scan the Shading Paper. Reverse the Reference Plates to black according to the message on the display. And click Click to get back to the main menu. Warning Setting Clean: Click Warning Setting on the main menu.
Page 255
9.3.6 Test TOP PREVIOUS NEXT Item Operation Default Remarks Changing periodically Click on the main menu. (Green Orange Red Green..) Click START on LED dialog box to start LED Test continuously until clicking STOP Click Close to get back the main menu. Key / Sensor Click Key / Sensor...
Page 256
Conveyor Click Conveyor Motor Motor the main menu. Click START Conveyor Motor dialog box to start to rotate Conveyor Motor continuously until clicking STOP Click Close to get back to the main menu. Feed Set documents on the Hopper Tray. Click Feed on the main...
Page 257
CIS Level Click CIS Level on the main menu. Gain of front and back sides on the Level dialog box. Click START on the Level dialog box to start CIS Level Test. Check whether the peak level is within the specification.
Page 259
9.3.7 Adjust TOP PREVIOUS NEXT Item Operation Default Remarks Shading Do not stop the shading execution on its way Click Shading on the main menu to execute and do not open any doors. shading correction. Confirm the message The data of User Shading will be also overwritten.
Page 260
the right. Click to renew the setting, and to get back to the main menu. (Length) +: Increasing a number makes the scanning document length longer. Note: If the appropriate scanning position can not be determined by any of the manual adjustments, check CIS attachment to the scanner.
Page 261
9.3.8 Other (Serial NO., Save Information) TOP PREVIOUS NEXT (1) Serial NO. After clicking Serial NO on the main menu, click Set on Serial NÕ dialog box to store a new serial number for a new CONTROL Board replaced. (This settingis only available for the new CONTROL Board.) (2) Save Information This function saves scanner and PC information (Counter values, Adjustment values, CPU,...
Page 262
9.4 Scanner Self-test TOP PREVIOUS NEXT Without connecting scanner to PC, the following contents can be done as the scanner self- test. The following test is mainly available for mechanical test after replacing or reassembling rollers (Drive roller, Sensor roller) and other mechanical parts related to feed documents. Note:*7 Regarding each LEDs (Front, Back) position in the following figure, see Sec.3.
Page 263
5. Push the Green STOP/START Button once to start the test. 6. Push the Green STOP/START Button once to stop the test. 7. Turn off the scanner to finish the test. 2. Conveyor 1. While pushing Motors STOP/START rotating Button on the front panel, turn on the scanner.
Page 264
3. Carriage 1. While pushing Motors Drive STOP/START Button on the front panel, turn on the scanner. 2. Release the Orange OFF Blinking button at the timing (Blinking) when the front LED Green status changes from blinking to ON. 3. Push the Green Blinking Count STOP/START...
Page 265
4. Push the Green STOP/START Button once at the timing when the back panel LEDs status is 4 (h) Note: This operation allows the scanner to select the Hopper Drive test. 5. Push the Green STOP/START Button once to start the test.
Page 266
6. Push the Green STOP/START Button once to start the test. 7. Turn off the scanner to finish the test. 6. Shading 1. While pushing Before executing the shading function, be sure STOP/START to clean ADF Glasses, Button on the front rollers, and conveyors panel, turn on the related to convey...
Page 267
8. Paper feeding Blinking with starts to execute the orange shading. (during shading) 9. After confirming Blinking with the front panel LED orange and red is blinking with alternately orange and red Blinking with alternately, open the orange (during Exit Door again and shading) turn the two Reference Plates...
Page 268
10 TROUBLESHOOTING TOP PREVIOUS NEXT 10.1 Troubleshooting-1 (with no error message on PC) 10.2 Troubleshooting-2 (According to error message on PC) 10.2.1 Error Code 10.3 Requirement After Parts Replacement TOP PREVIOUS NEXT...
Page 269
10.1 Troubleshooting-1 (with no error message on PC) TOP PREVIOUS NEXT Phenomenon Possible Cause Check Point Remarks No Power 1. Power circuit does not work properly. Check Power Switchs ON/OFF mechanical condition. Check the following connection and soldering condition. AC Inlet to CN801 (POWER Board) CN802 (POWER Board) to CN4003 (DRIVE Board) CN4005 (DRIVE Board) to CN5036 (POWER RELAY Board) CN4007 (DRIVE Board) to CN1006 (CONTROL Board)
Page 270
FAN does not rotate. 1. Electrical circuit does not work properly. Check the connection between the FAN and CN803 (POWER Board). Check the following signals on the POWER Board. CN803-1st pin: 24 V 2. Mechanical problem prevents FAN from Check whether obstacles that prevent the FAN from rotating exist. rotating.
Page 271
2. The Document Cover Detector or its Execute Key / Sensor test in Sec.9.3.6 to check the detector condition. monitor circuit does not work correctly. Check the following connection and soldering condition on each connector. CN5034 (DOCUMENT COVER DETECTOR Board) to CN4017 (DRIVE Board) CN4002 (DRIVE Board) to CN1008 (CONTROL Board) Check the following parts and their surrounding circuits soldering condition on the DOCUMENT COVER DETECTOR Board and CONTROL Board...
Page 272
Scanning position is shifted. 1. When reassembling CIS or mechanical Execute All Position or Individual Position test in parts related to conveying documents, Sec.9.3.7 to adjust the scanning position. re-adjustment has not been done. 2. When replacing CONTROL Board, CIS, or mechanical parts related to conveying documents, re-adjustment has not been done.
10.2.1 Error Code TOP PREVIOUS NEXT Error Code Possible Cause Check Point Remarks Classified Code ST1 ST2 ST3 ST4 Error Massage 1. Documents are not set on the Hopper tray. Set the documents on the tray. No paper ! 2. Paper dust exist on or around the Paper sensor Blow off the dirt with the accessory blower.
5. Waiting Sensor does not work correctly. Execute Key / Sensor Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition. (Paper feed jam: Paper does Check whether the sensor alignment is proper (whether the sensor direction faces to its reflector.) not reach the Waiting Sensor) Check the following connection and soldering condition on each connector.
Page 277
3. Starting Sensor does not work correctly. Execute Key / Sensor Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition. Check whether the sensor alignment is proper (whether the sensor direction faces to its reflector.) Check the following connection and soldering condition on each connector. CN5012 (STARTING SENSOR Board) to CN5017 (SENSOR RELAY Board) CN5022 (SENSOR RELAY Board) to CN1009 (CONTROL Board) Check the following signals.
Check the soldering condition of IC2045-224th pin on the INTERFACE Board to repair it. Replace faulty parts or boards. 1. Document remains between Starting Sensor and Ending Remove the document from the scanner. (Conveyor jam 2: Paper does Sensor. not reach the Ending Sensors 2.
3. Mechanical problem (Exit Roller, Drive Belt, Conveyor) Execute Conveyor Motor test in Sec.9.3.6 to check the mechanical condition. Check whether the Drive Rollers (3, 4), Exit Roller, Drive belt, and the conveyor to support the rollers are put together into the scanner properly. Check the surface of Drive Roller, or of Exit Roller.
6. The Skew (L) Sensor does not work properly. Execute Key / Sensor Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition. Check whether the sensor alignment is proper (whether the sensor direction faces to its reflector.) Check the following connection and soldering condition on each connector. CN5012 (STARTING SENSOR Board) to CN5017 (SENSOR RELAY Board) CN5022 (SENSOR RELAY Board) to CN1009 (CONTROL Board) Check the following signals.
2. Double feed does Double Feed Detector (G) does Execute Double Feed test in Sec.9.3.6 to check the detector condition. not occur. not work properly. Check whether the Double Feed Detector (G) is aligned properly. Check the following connection and soldering condition on each connector. Double Feed Detector (G) to CN5021 (SENSOR RELAY Board) CN5022 (SENSOR RELAY Board) to CN1009 (CONTROL Board) Check the following parts soldering condition to repair it.
3. Monitor circuit to check the door Check the following connection and soldering condition on each connector. ON/OFF condition is broken. CN5036 (POWER RELAY Board) to CN4005 (DRIVE Board) CN4001 (DRIVE Board) to CN1007 (CONTROL Board) Check the following parts soldering condition to repair it. DRIVE Board Q4007, R4001, D4001 CONTROL Board...
Access error to EEPROM Check the soldering condition of the EEPROM (IC1023) and its surrounding circuit on the CONTROL (EEPROM Error) Board to repair it. Check the soldering condition of the CPU (IC1024: 113, 114, 115th pins) and its surrounding circuit on the CONTROL Board to repair it.
3. Rotation from the Paper Feed Motor Gear is not Check the hopper mechanism condition by carrying out Hopper Drive test. (Hopper Error) transmitted to the hopper properly. (See 9.3.6.) Note: Hopper lift drive mechanism See 6.3 and 6.4. Reassemble improper lay-out or replace faulty parts. 4.
4. Carriage Home Detector does not work correctly. Check the alignment of the Carriage Home Detector and its actuator is proper. Execute Key / Sensor test in Sec.9.3.6 to check the sensor condition. Check the following connection and soldering condition of each connector. CN5035 (CARRIAGE HOME DETECTOR Board) to CN1010 (CONTROL Board) Check the soldering condition of IC5019 and its surrounding circuit on the CARRIAGE HOME DETECTOR Board to repair it.
1. Paper dust exist on or around a Skew Sensor. Blow off the dirt on the surface of the sensor with the accessory blower. (Skew (R) Sensor adjustment (See 7.2.) error) Execute Key / Sensor Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition. 2.
2. Ending Sensor does not work correctly. Execute Key / Sensor Sensor Sensitive Level tests in Sec.9.3.6 to check the sensor condition. Check whether the sensor alignment is proper (whether the sensor direction faces to its reflector.) Check the following connection and soldering condition on each connector. CN5015 (ENDING SENSOR Board) to CN5016 (SENSOR RELAY Board) CN5022 (SENSOR RELAY Board) to CN1009 (CONTROL Board) Check the following signals.
Pixel data from CIS (F) or image processing circuit have Check the following connection and soldering condition on each connector. (Front side black level error) some problems. CIS (F) to CN3003 (CARRIAGE RELAY Board) CN3001 (CARRIAGE RELAY Board) to CN1003 (CONTROL Board) CN1000 (CONTROL Board) to CN2000 (INTERFACE Board) Check the following CIS timing signals on the CARRIAGE RELAY Board are normal.
Pixel data from CIS (B) or image processing circuit have Check the following connection and soldering condition on each connector. (Back side black level error) some problems. CIS (B) to CN3006 (CIS RELAY Board) CN3005 (CIS RELAY Board) to CN1002 (CONTROL Board) CN3004 (CIS RELAY Board) to CN1001 (CONTROL Board) CN1000 (CONTROL Board) to CN2000 (INTERFACE Board) Check the following CIS timing signals are normal.
Page 296
10.3 Requirement After Parts Replacement TOP PREVIOUS NEXT Following adjustments are required when a circuit board assembly or part is replaced. Replaced circuit board assembly or Required adjustment part CONTROL Board Adjust Shading Adjust All Position Adjust Individual Position manually as required. STARTING SENSOR Board Adjust Front V.
Page 297
Others (When assembling or Adjust the following adjustment or All Position disassembling parts which will Adjust Front V. Position Individual Position affect the scanning positions.) Adjust Front H. Position Individual Position Adjust Back V. Position Individual Position Adjust Back H. Position Individual Position Note: *1When All Position is done, even the setting values except for the value set in the Individual...
Page 298
11 CIRCUIT DESCRIPTION TOP PREVIOUS NEXT 11.1 Block Diagram-1 (Image Processing) 11.2 Block Diagram-2 (Board) 11.3 Explanation of Connector TOP PREVIOUS NEXT...
Page 299
11.1 Block Diagram-1 (Image Processing) TOP PREVIOUS NEXT...
Page 300
On this system, CPU (IC1024) controls the operation for Interface Controllers (SCSI, USB), Gate Arrays (IC2045, IC2046, IC2047), Sensors (Paper Sensor and others), Motors (Paper Feed, Conveyor, Carriage) Motor pulse signals for the paper feed scanning on the ADF mode are provided from the CPU (IC1024), directly. On the other hand, motor pulse signals for conveying paper on the ADF mode and for the carriage operation to scan paper on the Flatbed are provided from the Gate Array (IC2045).
Page 301
(mounted to CN2007 additionally, as required). 5. After executing compression process (Binary: MH, MR, or MMR / Color or Gray-scale: JPEG) to the stored data in the SDRAM (IC2018 to IC2022) according to the command from PC, the data are transmitted to PC via PC Interface (SCSI Controller(IC2029) or USB (IC2031)). TOP PREVIOUS NEXT...
Page 302
11.2 Block Diagram-2 (Board) TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 303
11.3 Explanation of Connector TOP PREVIOUS NEXT...
Page 306
12.15 PANEL Board 12.16 DOCUMENT COVER DETECTOR Board 12.17 CARRIAGE HOME DETECTOR Board 12.18 POWER Board 12.1 CONTROL Board 12.1.1 Front Side 12.1.2 Back Side 12.2 INTERFACE Board 12.2.1 Front Side 12.2.2 Back Side 12.3 DRIVE Board 12.4 CARRIAGE RELAY Board 12.4.1 Front Side 12.4.2 Back Side 12.5 CIS RELAY Board...
Page 336
13.1 CONTROL Board TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 337
13.2 INTERFACE Board TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 338
13.3 DRIVE Board TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 339
13.4 CARRIAGE RELAY and CIS RELAY Boards TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 340
13.5 RELAY, SENSOR, and PANEL Boards TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 341
13.6 POWER Board TOP PREVIOUS NEXT TOP PREVIOUS NEXT...
Page 342
14 PARTS LOCATION AND MECHANICAL PARTS LIST TOP PREVIOUS NEXT Note: RTL (Retention Time Limited) The mark (RTL) indicates that the Retention Time is limited for this item. After the discontinuations of this assembly in production, the item will continue to be available for a specific period of time.
Page 344
14.1 Exterior TOP PREVIOUS NEXT REPLACEMENT MECHANICAL PARTS LIST (Exterior) Ref. No. Part No. Part Name & Description Remarks PJBCB0008Z Button ISO: PS...
Page 346
14.2 ADF (Outer) TOP PREVIOUS NEXT REPLACEMENT MECHANICAL PARTS LIST (ADF (Outer)) Ref. No. Part No. Part Name & Description Remarks PPB723ADF05J HOPPER HOME DETECTOR Board (RTL) PbF...
Page 347
PJULB0028Z Reinforce Plate 2 PJUSB0128Z Retard Cover Hold Spring B PJUSB0129Z Retard Cover Hold Spring F PBDRA0029Z Free Roller ISO: POM PJDFB0169Z Hopper Press Shaft PJNW4111Z Spacer ISO: PA PBDSA0127Z Lever Spring PBDSA0128Z Lever Spring PBULA0151Z Lock Lever PJDSB0218Z Hopper Spring B PJDSB0219Z Hopper Spring F PJMEB0077Z...
Page 348
14.3 ADF (Inner) TOP PREVIOUS NEXT REPLACEMENT MECHANICAL PARTS LIST (ADF (Inner))
Page 349
Ref. No. Part No. Part Name & Description Remarks PJDFC0086Z Ring PJMEB0075Z Inner Cover Lock Plate PJHEB0094Z ADF Whiter Standard Sheet PJHEB0100Z ADF Glass PJHRB0681Z ADF Glass Attachment PBDRA0029Z Free Roller ISO: POM PJDFB0167Z FB Free Roller Shaft PJNW4111Z Spacer ISO: PA PJDSB0226Z FB Free Roller Spring...
Page 351
14.4 Flatbed TOP PREVIOUS NEXT REPLACEMENT MECHANICAL PARTS LIST (Flatbed) Ref. No. Part No. Part Name & Description Remarks PJUDB0002Z Carriage Pulley Gear DDL-850ZZH Ball Bearing 136.5-1.5GT7 Carriage Motor Belt 1...
Page 352
DMV-4126X35 Damper PJMMB0005Z Motor Plate Assy RF1401-A5 Motor Mount RWPS5-025 Spacer L6HBHJGC0007 Motor (Carriage) EDS-0607M Edge Saddle PJJRB1012Z Cable PJMDB0266Z Carriage Home sensor Plate PPB723ADF05E CARRIAGE HOME DETECTOR Board (RTL) PbF PPB723ADF03A CARRIAGE RELAY Board (RTL) PbF DDL-950ZZH Bearing PBDEA0183Z Guide Roller Shaft PJHRB0679Z Inverter Cover...
Page 353
14.5 Board Assembly& Power Unit TOP PREVIOUS NEXT...
Page 354
REPLACEMENT MECHANICAL PARTS LIST (Board Assembly & Power Unit) Ref. No. Part No. Part Name & Description Remarks PJJEB3014Z Cable...
Page 355
PJJEB3015Z Cable PPB723CHS02 INTERFACE Board (RTL) PbF A-46-5 Handle PJMDB0269Z I/F Board Plate PPB723CHS06 POWER Board (RTL) PbF PJHXB0018Z Power Sheet 1 ISO: PPE PJHXC0002Z Power Sheet 2 ISO: PPE PJMCB0090Z Power Board Box PJMCB0092Z FAN Cover PJMCB0096Z Power Board Box Cover EDS-0607M Edge Saddle EDS-1208U...
Page 357
Note: *1 Certification Mark according to The Commodity Inspection Act in Taiwan *2 AC cords for China have the certification mark according to REGULATIONS FOR CHINA COMPULSORY PRODUCT CERTIFICATION. REPLACEMENT MECHANICAL PARTS LIST (Packing) Ref. No. Part No. Part Name & Description Remarks PJPGB0237Z Outer Carton for KV-S7065C...
Page 358
HP-601W2-R Joint ISO:PP K1HB04CD0002 USB Cable PJQXB0063Z Installation Manual for KV-S7065C/-A/-T PJQXB0064Z Installation Manual for German PJQXB0065Z Installation Manual for French PJQXB0066Z Installation Manual for Spanish PJQXB0067Z Installation Manual for Italian PJQXB0068Z Installation Manual for Korean PJQXB0069Z Installation Manual for Russian PJQMB0139Z Maintenance Manual for KV-S7065C/-A/-T PJQMB0140Z...
Page 359
14.7 Tool TOP PREVIOUS NEXT REPLACEMENT MECHANICAL PARTS LIST (Tool) Ref. No. Part No. Part Name & Description Remarks PBQX90095Z-J Test Chart A4 (10 Pieces) PJQXB0059Z-J Shading Sheet (10 Pieces) PBQX90104Z-J Test Chart A (10 Pieces) PBQX90105Z-J Test Chart B (10 Pieces) N022-R Test Chart (Color) T4E30725-2...
Page 360
15 REPLACEMENT PARTS LIST TOP PREVIOUS NEXT Note: RTL (Retention Time Limited) The marking (RTL) in the Remark column indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time.
Page 361
ALLOWANCE C ±0.25pF D ±0.5pF F ±1pF J ±5% K ±10% L ±15% M ±20% P +100%, -0% Z +80%, -20% 15.1 CONTROL Board 15.2 INTERFACE Board 15.3 DRIVE Board 15.4 CARRIAGE RELAY Board 15.5 CIS RELAY Board 15.6 OUTER CONVEYOR RELAY Board 15.7 WAITING SENSOR Board 15.8 ENDING SENSOR Board 15.9 HOPPER HOME DETECTOR Board...
Page 362
15.14 POWER RELAY Board 15.15 PANEL Board 15.16 DOCUMENT COVER DETECTOR Board 15.17 CARRIAGE HOME DETECTOR Board 15.18 POWER Board TOP PREVIOUS NEXT...
Page 363
15.1 CONTROL Board TOP PREVIOUS NEXT Ref. No. Part No. Part Name & Description Remarks RESISTORS R1000 ERJ3GEYJ103 10K / J / 1/10W R1001 ERJ3GEYJ103 10K / J / 1/10W R1002 ERJ3GEYJ103 10K / J / 1/10W R1003 ERJ3GEYJ103 10K / J / 1/10W R1004 ERJ3GEYJ220 22 / J / 1/10W...
Page 424
15.11 STARTING SENSOR Board TOP PREVIOUS NEXT Ref. No. Part No. Part Name & Description Remarks RESISTORS R5052 ERDS2TJ271 270 / J / 1/4W R5053 ERDS2TJ271 270 / J / 1/4W R5054 ERDS2TJ271 270 / J / 1/4W R5055 ERDS2TJ333 33k / J / 1/4W R5056 ERDS2TJ333...
Page 425
15.12 HOPPER RELAY Board TOP PREVIOUS NEXT Ref. No. Part No. Part Name & Description Remarks OTHERS CN5013 K1MN10B00133 Connector CN5014 K1KA10A00403 Connector TOP PREVIOUS NEXT...
Page 426
15.13 SENSOR RELAY Board TOP PREVIOUS NEXT Ref. No. Part No. Part Name & Description Remarks RESISTORS R5037 ERDS2TJ331 330 / J / 1/4W R5038 ERDS2TJ103 10k / J / 1/4W R5060 ERDS2TJ473 47k / J / 1/4W R5061 ERDS2TJ473 47k / J / 1/4W R5062 ERDS2TJ473...
Page 487
CN1000 [CONTROL Board] - CN2000 [INTERFACE Board] Pin No. Signal Name Description CN1000 CN2000 +5VD +5 V +5VD +5 V Ground Ground PM_F Front CIS clock (5 MHz) PRS_F Front CIS reset pulse PCP_F Front CIS clamp pulse Ground PSH_F Front CIS shift pulse PST_F Front CIS storage pulse...
Page 488
Pin No. Signal Name Description CN1000 CN2000 Ground C_DOUT (8) Back CIS CH1-8 digital data [8] C_DOUT (9) Back CIS CH1-8 digital data [9] Ground D_DOUT (0) Back CIS CH9-16 digital data [0] D_DOUT (1) Back CIS CH9-16 digital data [1] D_DOUT (2) Back CIS CH9-16 digital data [2] D_DOUT (3)
Page 489
Pin No. Signal Name Description CN1000 CN2000 Ground Ground *CS3 CPU area 3 chip select *CS4 CPU area 4 chip select *CS5SPC SCSI chip select *CSUSB USB chip select *IF _RD INTERFACE Board version & SCSI-ID read *TRMPWR SCSI terminator power switch R_MCLK Carriage motor clock C_MCLK...
Page 490
CN1001 [CONTROL Board] - CN3004 [CIS RELAY Board] Pin No. Signal Name Description CN1001 CN3004 Ground OS16 Back CIS CH16 output Ground OS15 Back CIS CH15 output Ground OS14 Back CIS CH14 output Ground OS13 Back CIS CH13 output Ground OS12 Back CIS CH12 output Ground...
Page 491
CN1006 [CONTROL Board] - CN4007 [DRIVE Board] Pin No. Signal Name Description CN1006 CN4007 24VIL +24 V (interlock switch) PGND Ground +24V +24 V +14V +14 V Ground +5 V +5 V Ground Ground +3.3 V +3.3 V Ground Ground CN1007 [CONTROL Board] - CN4001 [DRIVE Board] Pin No.
Page 492
CN1008 [CONTROL Board] - CN4002 [DRIVE Board] Pin No. Signal Name Description CN1008 CN4002 FB_COVER Flatbed cover detect Ground 12V_1 +12 V 5V_P +5 V *KEY1 Key input *LED_RED LED (Red) enable *LED_GRN LED (Green) enable BUZZER Buzzer FBSIZE1 (N.C) Not used FBSIZE2 (N.C) Not used...
Page 493
CN1003 [CONTROL Board] - CN3001 [CARRIAGE RELAY Board] Pin No. Signal Name Description CN1003 CN3001 Ground OS16 Front CIS CH16 output Ground OS15 Front CIS CH15 output Ground OS14 Front CIS CH14 output Ground OS13 Front CIS CH13 output Ground OS12 Front CIS CH12 output Ground...
Page 494
CN1015 [CONTROL Board] - CN3002 [CARRIAGE RELAY Board] Pin No. Signal Name Description CN1015 CN3002 PHI_ICG Front CIS ICG pulse Ground PHI_ST Front CIS storage pulse Ground PHI_SH Front CIS shift pulse Ground PHI_CP- Front CIS clamp pulse LVDS (-) PHI_CP+ Front CIS clamp pulse LVDS (+) PHI_RS-...
Page 495
CN1014 [CONTROL Board] - CN5004 [OUTER CONVEYOR RELAY Board] Pin No. Signal Name Description CN1014 CN5004 +3.3 V Ground IPD (15) CPU data for imprinter [15] IPD (14) CPU data for imprinter [14] IPD (13) CPU data for imprinter [13] IPD (12) CPU data for imprinter [12] IPD (11)
Page 496
CN2007 [INTERFACE Board]: DIMM Pin No. Signal Name Description Ground SDRAM data [0] SDRAM data [1] SDRAM data [2] SDRAM data [3] +3.3 V SDRAM data [4] SDRAM data [5] SDRAM data [6] SDRAM data [7] SDRAM data [8] Ground SDRAM data [9] DQ10 SDRAM data [10]...
Page 497
Pin No. Signal Name Description DQ18 SDRAM data [18] DQ19 SDRAM data [19] +3.3 V DQ20 SDRAM data [20] N.C. Not used N.C. Not used CKE1 Clock enable Ground DQ21 SDRAM data [21] DQ22 SDRAM data [22] DQ23 SDRAM data [23] Ground DQ24 SDRAM data [24]...
Page 499
CN2008 [INTERFACE Board]: SCSI Interface Pin No. Signal Name Description Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground N.C. Not used N.C. Not used N.C. Not used Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground DB (0) SCSI data [0]...
Page 500
CN3003 [CARRIAGE RELAY Board] - CIS (Front) Pin No. Signal Name Description CN3003 CIS (Front) Ground OS16 Front CIS CH16 output OS15 Front CIS CH15 output Ground OS14 Front CIS CH14 output OS13 Front CIS CH13 output Ground OS12 Front CIS CH12 output OS11 Front CIS CH11 output Ground...
Page 501
CN3006 [CIS RELAY Board] - CIS (Back) Pin No. Signal Name Description CN3006 CIS (Back) 12V_2 +12 V 12V_2 +12 V +5 V +5 V Ground PHI_M+ Back CIS clock LVDS (+) (5 MHz) PHI_M- Back CIS clock LVDS (-) (5 MHz) PHI_RS+ Back CIS reset pulse LVDS (+) PHI_RS-...
Page 502
CN4004 [DRIVE Board] - CN5023 [PANEL Board] Pin No. Signal Name Description CN4004 CN5023 BUZZER Buzzer GRN_LED LED (Green) enable (L: LED lighting ) RED_LED LED (Red) enable (L: LED lighting) KEY1 Key input (L: Key push) +5 V 12V_1 +12 V Ground Ground...
Page 503
CN801 [POWER Board] - Inlet Pin No. Signal Name Description CN801 Inlet NEUTRAL Neutral N.C. Not used LIVE Live CN802 [POWER Board] - CN4003 [DRIVE Board] Pin No. Signal Name Description CN802 CN4003 OVP+ Over voltage protect P_FANERR (N.C.) Not used Ground Ground Ground...
Page 505
CN5007 [HOPPER HOME DETECTOR Board] - CN5018 [SENSOR RELAY Board] Pin No. Signal Name Description CN5007 CN5018 5VSLP +5 V 5VSLP +5 V HOPPER_HOME Hopper home detector (H: Home position) Ground Double Feed Detector (G) - CN5021 [SENSOR RELAY Board] Pin No.
Page 528
Switch OFF No paper No paper No paper No paper No paper No paper Door open Cover close Manual feed mode Out of hopper home position Out of Carriage home position Scanning Size...
Page 531
*Fig. 9.1 Main Menu *Note: This is a main menu sample (Fig. 9.1) of the Service Utility software (Version 3.00). This software is the latest version at the time when this service manual is issued, but it is subject to change without notice.
Page 574
*Fig. 9.1 Main Menu *Note: This is a main menu sample (Fig. 9.1) of the Service Utility software (Version 3.00). This software is the latest version at the time when this service manual is issued, but it is subject to change without notice.
Page 575
Switch OFF No paper No paper No paper No paper No paper No paper Door open Cover close Manual feed mode Out of hopper home position Out of Carriage home position Scanning Size...
Page 578
Paper Sensor STARTING Imprinter SENSOR Double Double (Option) Board Feed ENDING Feed Detector SENSOR Detector CN5011 Board SIZE DETECTOR Board Paper Feed Motor Conveyor Motor WAITING SENSOR CN5015 CN5012 Board Lamp Drive (B) ADF Door CIPS317CF601 Board Switch CN5010 CN5006 Exit Door Switch CN5013...
Page 579
CN1000 [CONTROL Board] - CN2000 [INTERFACE Board] Pin No. Signal Name Description CN1000 CN2000 +5VD +5 V +5VD +5 V Ground Ground PM_F Front CIS clock (5 MHz) PRS_F Front CIS reset pulse PCP_F Front CIS clamp pulse Ground PSH_F Front CIS shift pulse PST_F Front CIS storage pulse...
Page 580
Pin No. Signal Name Description CN1000 CN2000 Ground C_DOUT (8) Back CIS CH1-8 digital data [8] C_DOUT (9) Back CIS CH1-8 digital data [9] Ground D_DOUT (0) Back CIS CH9-16 digital data [0] D_DOUT (1) Back CIS CH9-16 digital data [1] D_DOUT (2) Back CIS CH9-16 digital data [2] D_DOUT (3)
Page 581
Pin No. Signal Name Description CN1000 CN2000 Ground Ground *CS3 CPU area 3 chip select *CS4 CPU area 4 chip select *CS5SPC SCSI chip select *CSUSB USB chip select *IF _RD INTERFACE Board version & SCSI-ID read *TRMPWR SCSI terminator power switch R_MCLK Carriage motor clock C_MCLK...
Page 582
CN1001 [CONTROL Board] - CN3004 [CIS RELAY Board] Pin No. Signal Name Description CN1001 CN3004 Ground OS16 Back CIS CH16 output Ground OS15 Back CIS CH15 output Ground OS14 Back CIS CH14 output Ground OS13 Back CIS CH13 output Ground OS12 Back CIS CH12 output Ground...
Page 583
CN1006 [CONTROL Board] - CN4007 [DRIVE Board] Pin No. Signal Name Description CN1006 CN4007 24VIL +24 V (interlock switch) PGND Ground +24V +24 V +14V +14 V Ground +5 V +5 V Ground Ground +3.3 V +3.3 V Ground Ground CN1007 [CONTROL Board] - CN4001 [DRIVE Board] Pin No.
Page 584
CN1008 [CONTROL Board] - CN4002 [DRIVE Board] Pin No. Signal Name Description CN1008 CN4002 FB_COVER Flatbed cover detect Ground 12V_1 +12 V 5V_P +5 V *KEY1 Key input *LED_RED LED (Red) enable *LED_GRN LED (Green) enable BUZZER Buzzer FBSIZE1 (N.C) Not used FBSIZE2 (N.C) Not used...
Page 585
CN1003 [CONTROL Board] - CN3001 [CARRIAGE RELAY Board] Pin No. Signal Name Description CN1003 CN3001 Ground OS16 Front CIS CH16 output Ground OS15 Front CIS CH15 output Ground OS14 Front CIS CH14 output Ground OS13 Front CIS CH13 output Ground OS12 Front CIS CH12 output Ground...
Page 586
CN1015 [CONTROL Board] - CN3002 [CARRIAGE RELAY Board] Pin No. Signal Name Description CN1015 CN3002 PHI_ICG Front CIS ICG pulse Ground PHI_ST Front CIS storage pulse Ground PHI_SH Front CIS shift pulse Ground PHI_CP- Front CIS clamp pulse LVDS (-) PHI_CP+ Front CIS clamp pulse LVDS (+) PHI_RS-...
Page 587
CN1014 [CONTROL Board] - CN5004 [OUTER CONVEYOR RELAY Board] Pin No. Signal Name Description CN1014 CN5004 +3.3 V Ground IPD (15) CPU data for imprinter [15] IPD (14) CPU data for imprinter [14] IPD (13) CPU data for imprinter [13] IPD (12) CPU data for imprinter [12] IPD (11)
Page 588
CN2007 [INTERFACE Board]: DIMM Pin No. Signal Name Description Ground SDRAM data [0] SDRAM data [1] SDRAM data [2] SDRAM data [3] +3.3 V SDRAM data [4] SDRAM data [5] SDRAM data [6] SDRAM data [7] SDRAM data [8] Ground SDRAM data [9] DQ10 SDRAM data [10]...
Page 589
Pin No. Signal Name Description DQ18 SDRAM data [18] DQ19 SDRAM data [19] +3.3 V DQ20 SDRAM data [20] N.C. Not used N.C. Not used CKE1 Clock enable Ground DQ21 SDRAM data [21] DQ22 SDRAM data [22] DQ23 SDRAM data [23] Ground DQ24 SDRAM data [24]...
Page 591
CN2008 [INTERFACE Board]: SCSI Interface Pin No. Signal Name Description Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground N.C. Not used N.C. Not used N.C. Not used Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground DB (0) SCSI data [0]...
Page 592
CN3003 [CARRIAGE RELAY Board] - CIS (Front) Pin No. Signal Name Description CN3003 CIS (Front) Ground OS16 Front CIS CH16 output OS15 Front CIS CH15 output Ground OS14 Front CIS CH14 output OS13 Front CIS CH13 output Ground OS12 Front CIS CH12 output OS11 Front CIS CH11 output Ground...
Page 593
CN3006 [CIS RELAY Board] - CIS (Back) Pin No. Signal Name Description CN3006 CIS (Back) 12V_2 +12 V 12V_2 +12 V +5 V +5 V Ground PHI_M+ Back CIS clock LVDS (+) (5 MHz) PHI_M- Back CIS clock LVDS (-) (5 MHz) PHI_RS+ Back CIS reset pulse LVDS (+) PHI_RS-...
Page 594
CN4004 [DRIVE Board] - CN5023 [PANEL Board] Pin No. Signal Name Description CN4004 CN5023 BUZZER Buzzer GRN_LED LED (Green) enable (L: LED lighting ) RED_LED LED (Red) enable (L: LED lighting) KEY1 Key input (L: Key push) +5 V 12V_1 +12 V Ground Ground...
Page 595
CN801 [POWER Board] - Inlet Pin No. Signal Name Description CN801 Inlet NEUTRAL Neutral N.C. Not used LIVE Live CN802 [POWER Board] - CN4003 [DRIVE Board] Pin No. Signal Name Description CN802 CN4003 OVP+ Over voltage protect P_FANERR (N.C.) Not used Ground Ground Ground...
Need help?
Do you have a question about the KV-S7065C Series and is the answer not in the manual?
Questions and answers