Dyna-Glo KFA80DGD User's Manual And Operating Instructions

Dyna-Glo KFA80DGD User's Manual And Operating Instructions

Kerosene portable forced air heaters

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DYNA-GLO KFA80DGD-1
Owner's Manual
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KFA80DGD-1
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Summary of Contents for Dyna-Glo KFA80DGD

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. DYNA-GLO KFA80DGD-1 Owner's Manual Shop genuine replacement parts for DYNA-GLO KFA80DGD-1 Find Your DYNA-GLO HVAC Parts - Select From 146 Models -------- Manual continues below --------...
  • Page 2 COMPLIES WITH UL733 AND ANSI A10.10-1998 CAN/CSA/ B140.0-03 AND CSA B140.8-1967 MODEL: KFA50DGD, KFA80DGD, KFA135DGD KFA180DGD, KFA220DGD Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner.
  • Page 3: Precautions - Safety Guide

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING. WARNINGS: 1. RISK OF INDOOR AIR POLLUTION! • Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/hr.
  • Page 4: Table Of Contents

    2. FEATURES Front Guard Upper Shell Hot Air Outlet Handle Lower Shell Fuel Tank Fan Guard Side Cover Lamp Thermostot Knob Fuel Gauge (80DGD Model Only) Fuel Cap Power/Reset Switch Power Cord (Piggy Back, 80DGD Model Only) Figure 1. KFA50DGD/KFA80DGD MODELS...
  • Page 5 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Front Handle Rear Handle Upper Shell Hot Air Outlet Shell Lower Cord Wrap Fuel Gauge Fuel Cap BTU Control Switch Side Cover Pressure Gauge Lamp Fan Guard Thermostat Knob Power Cord Room Temp. Display (Piggy Back) Power/Reset Switch Fuel Drain Bolt...
  • Page 6: Unpacking And Assembly

    1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5) NOTE : Save the shipping carton and packing materials for future storage. KFA50DGD KFA180DGD KFA135DGD KFA80DGD KFA220DGD Wheel Support Frame Wheel Threaded Axle Front Handle...
  • Page 7 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 2. ASSEMBLY Screw For KFA50DGD/80DGD Models only Handle Front Guard (Assembly time for this product is 3 minutes) Tools Required Wedged Portion Remove Screws • Medium Phillips Screwdriver. Slit Hole 1) Lift front guard for arrow direction and make Shell Upper sure that guard’s wedged portion fits into the slit hole on the upper housing.
  • Page 8: Fuels

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! Front Handle Screw Cap Nut S Rear Handle Hot Air Outlet Cord Wrap Flange Screw Fuel Tank Flange Air Inlet Wheel Support Frame Threaded Axle Wheel Wheel Bushing Cap Nut L Figure 7. Assembling Handle, Wheel and Cord wrap CAUTION : DO NOT OPERATE heater without support frame assembled to tank.
  • Page 9: Overview Of Heater Design

    If this device activates and turns your heater off it may require service. Internal Shut-Off Temp. Reset Temperature MODELS Plus/Minus 10 Degrees Plus/Minus 10 Degrees KFA50DGD 176˚F/80˚C 122˚F/50˚C KFA80DGD 158˚F/70˚C 104˚F/40˚C KFA135DGD 158˚F/70˚C 104˚F/40˚C KFA180DGD 230˚F/110˚C 194˚F/90˚C KFA220DGD 194˚F/90˚C...
  • Page 10: Fueling Your Heater

    6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start. 7. After startup, push “BTU control switch” to desired level “High or Low” NOTE: Room Temperature display explanations are as follows: (KFA80DGD/KFA135/180/220DGD Models only) • When the room temperature is less 0℉, the LED display will show “Lo”...
  • Page 11: Long Term Storage Of Your Heater

    Relief Valve Switch Control Knob Switch Control Knob (KFA80DGD MODEL ONLY) KFA50DGD/80DGD Models KFA135DGD/180DGD/220DGD Models Fan Guard Figure 8. Controls for All Models NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard.
  • Page 12: Maintenance

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 9. MAINTENANCE WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT! USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions.
  • Page 13 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! E.) NOZZLE Combustion Chamber REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). Screw (For KFA50DGD/80DGD/135DGD/180DGD Models Only) Ignitor Wire - Remove upper shell (See page 10). - Remove fan blade (See page 10). - Remove fuel and air line hoses from nozzle adaptor.
  • Page 14 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! F.) SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED. (For KFA50DGD/80DGD/135DGD/180DGD Models Only) - Remove upper shell (See page 10). Nozzle Adaptor - Remove fan (See page 10). Spark Plug - Remove ignitor wire from spark plug.
  • Page 15 - Stop heater (See Operation, page 8) Relief Valve KFA50DGD/80DGD Models Only Pump Pressure MODEL Pressure Gauge High BTU level Low BTU level KFA50DGD 3.8 psi KFA80DGD 3.8 psi BTU Control Switch KFA135DGD 5.5 psi 3.5 psi KFA180DGD 6.5 psi 4.5 psi KFA220DGD 8.5 psi...
  • Page 16: Replacing Fuse

    5. Replace fuse with enclosed fuse. WARNING : FIRE HAZARD To avoid fire, Do not substitute with a higher or lower current rating. 6. Replace switch wires to power switch. 7. Replace side cover. NOTE : Specified fuse rating : AC 125/8A Fuse Holder Fuse KFA80DGD/135DGD/180DGD/220DGD Models Screw Side Cover Power Switch Switch Wire Fuse Fuse Holder Figure 21. Replacing Fuse...
  • Page 17: Troubleshooting Guide

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 11. TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION Heater ignites but MAIN PCB 1. Wrong pump pressure. 1. See Pump Pressure Adjustment, assembly shuts heater off after a 2. Dirty Air Output,Air Intake Page 13.
  • Page 18: Wiring Diagram

    BLACK POWER LIMIT POWER FUSE SWITCH CONTROL PLUG 8A/125VAC BLACK BLACK AC120V GREEN 60Hz WHITE EARTH B) WIRING DIAGRAM (KFA80DGD/135DGD/180DGD/220DGD Models) CONTROL PCB SPARK PLUG BLACK IGNITOR POWER LAMP BLACK (LED) ORANGE BLACK PUMP ROOM MOTOR WHITE SENSOR CAPACITOR GREEN...
  • Page 19: Specifications

    13. SPECIFICATIONS 32.0"(813mm) 11.7"(297mm) KFA50DGD/80DGD Models 180DGD 135DGD 220DGD 41.9”(1,063 mm) 47.4”(1,205 mm) 21.5”(547 mm) 23.1”(587 mm) 32.4”(824 mm) 33.5”(850 mm) KFA135DGD/180DGD/220DGD Models MODEL KFA50DGD KFA80DGD KFA135DGD KFA180DGD KFA220DGD HIGH 50,000 80,000 135,000 180,000 220,000 BTU/Hr. 95,000 140,000 180,000  ...
  • Page 20: Exploded Parts Drawing

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA50DGD/80DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. BURNER HEAD ASSEMBLY 22-8 22-7 22-3 22-5 22-1 22-2 22-4 22-6 20 21 MOTOR AND PUMP ASSEMBLY 25-2 25-5 25-6...
  • Page 21 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) PART NO. Quantity KEY NO. DESCRIPTION KFA50DGD KFA80DGD Fuel Tank Assmebly 2151-0046-01 2151-0047-01 Fuel Drain-Bolt Fuel Gauge 2156-0047-00 2156-0049-00 Fuel Filter Assmbly 2155-0005-00 2155-0005-00 Fuel Cap 2151-0041-00...
  • Page 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA50DGD/80DGD Models Only) PART NO. Quantity KEY NO. DESCRIPTION KFA50DGD KFA80DGD 25-13 Lint Filter See SP-KFA1005 See SP-KFA1005 25-14 Bolt Flange 4329-0016-00 4329-0016-00 25-15 Output Filter See SP-KFA1005 See SP-KFA1005...
  • Page 23 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA135DGD/180DGD Models Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. BURNER HEAD ASSEMBLY 20-8 20-7 20-3 20-5 20-1 20-2 20-4 20-6 MOTOR AND PUMP ASSEMBLY 23-2 23-5 23-6...
  • Page 24 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) PART NO. Quantity KEY NO. DESCRIPTION KFA135DGD KFA180DGD Fuel Tank Assmebly 2151-0048-01 2151-0049-01 Fuel Drain-Bolt 4329-0072-00 4329-0072-00 Fuel Gauge 2156-0050-00 2156-0051-00 Fuel Filter Assmbly 2155-0001-00 2155-0001-00 Fuel Cap 2151-0041-00 2151-0041-00 Power Cord...
  • Page 25 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA135DGD/180DGD Models Only) PART NO. Quantity KEY NO. DESCRIPTION KFA135DGD KFA180DGD 23-15 Output Filter See SP-KFA1005 See SP-KFA1005 23-16 End Filter Cover 3221-0076-00 3221-0076-00 23-17 Ball See SP-KFA1010 See SP-KFA1010 23-18 Spring See SP-KFA1010...
  • Page 26 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 14. EXPLODED PARTS DRAWING (KFA220DGD Model Only) NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS. BURNER HEAD ASSEMBLY 18-8 18-3 18-7 18-1 18-5 18-2 18-4 18-6 20 11 22 10 MOTOR AND PUMP ASSEMBLY 21-2 21-5...
  • Page 27 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) PART NO. Quantity KEY NO. DESCRIPTION FA220DGD Fuel Tank Assmebly 2151-0049-01 Fuel Drain-Bolt 4329-0072-00 Fuel Gauge 2156-0052-00 Fuel Filter Assmbly 2155-0001-00 Fuel Cap 2151-0041-00 Power Cord 3980-0275-00 Shell Lower 3111-0504-04 Flange Screw...
  • Page 28 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (KFA220DGD Model Only) PART NO. Quantity KEY NO. DESCRIPTION KFA220DGD 21-15 Output Filter See SP-KFA1005 21-16 End Filter Cover 3221-0076-00 21-17 Ball See SP-KFA1010 21-18 Spring See SP-KFA1010 21-19 Adjusting Screw See SP-KFA1010 21-20 Bolt Flange...
  • Page 29: Parts List

    NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING! 15. PARTS LIST (WHEELS AND HANDLE) 1) KFA50DGD/80DGD MODELS PART NO. Quantity KEY NO. DESCRIPTION KFA50DGD KFA80DGD Handle 3231-0073-00 3231-0073-00 2) KFA135DGD/180DGD/220DGD MODELS PART NO. Quantity KEY NO. DESCRIPTION KFA135DGD KFA180DGD/220DGD Front Handle...
  • Page 30 Warranty LIMITED WARRANTY: This limited warranty is extended to the original retail purchaser of this Forced Air/Convection/Radiant Heater and warrants against any defect in materials and workmanship for a period of one (1) year from the date of retail sale.GHP Group, Inc., at it’s option, will either provide replacement parts or replace or repair the unit, when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group,Inc., within one (1) year of retail purchase.
  • Page 31 WARRANTY REGISTRATION IMPORTANT: We urge you to fill out your warranty registration card within fourteen (14) days of date of purchase. You can also register your warranty on the internet at www.ghpgroupinc.com. Complete the entire serial number. Retain this portion of the card for your records.

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