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Tank 1500 Floor Grinder Manual

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Summary of Contents for XINGYI Tank 1500

  • Page 1 Tank 1500 Floor Grinder Manual...
  • Page 2: Table Of Contents

    Tank-1500 Grinder Manual Contents 1. Introduction 1.1 Summary 1.2 Responsibility 1.3 Spare part 1.4 Receiving 1.5 Equipment nameplate 1.6 Processing and storage 1.7Guarantee 2. Safety Guidance 2.1 Summary 2.2 Operation safety guidance 2.3 Electrical safety guidance 3. Equipment 3.1 Summary 3.2 Description of parts 3.3 Control box assembly 3.3.1 Summary...
  • Page 3 Tank-1500 Grinder Manual 4.3.1 Equipment working position 4.3.2 Equipment packaging and transportation location 4.4 Starting and stopping the grinder 4.4.1 Start the grinder 4.4.2 Stop the grinder 4.5 Replacement of grinding disc 4.6 Winding method of equipment working wire 4.7 Start and stop the vacuum cleaner 4.8 Dust cleaning device 4.9 Dust collection device 4.10 Best grinding route...
  • Page 4: Introduction

    We make every effort to make this manual as complete and accurate as possible, and we are not responsible for any error or loss of information. Xingyi reserves the right to change the instructions in this manual without prior notice.
  • Page 5: Receiving

    Tank-1500 Grinder Manual 1.4 Receiving. Carefully check the packaging and equipment for transport damage. If there are any signs of damage to the equipment, please contact the retailer and report the damage. If the package is damaged, report the damage to the transportation company. Check whether the delivery meets the order.
  • Page 6: Guarantee

    Under no circumstances shall the manufacturer be liable for consequential damages or costs. For complete information about the manufacturer’s warranty period, please refer to the current warranty terms of Xingyi. Local dealers may have special warranty provisions. If you have any uncertainty about the warranty terms, please contact your retailer.
  • Page 7 10. body, hand ornaments and spacious clothes should avoid the moving parts of the equipment, otherwise it may cause physical injury. 11. Do not change the equipment at will. Only the accessories provided by Xingyi company can be used for maintenance and modification.
  • Page 8: Operation Safety Guidance

    Tank-1500 Grinder Manual 2.2 Operation safety guidelines. 1. When driving on a ramp, check that the battery power is greater than 40%, make sure that the clutch is locked, and the AC input voltage shall not be less than 480V. 2.
  • Page 9 Tank-1500 Grinder Manual 16. Install a suitable dust suction pipe on the interface of the dust suction pipe to facilitate dust-free operation. 17. Install appropriate abrasives, improper Abrasives may cause personal injury. 18. After installing the abrasive, when the grinding disc is to contact the ground, the gearbox should be adjusted to the "warping position", and the operator can operate comfortably.
  • Page 10 Tank-1500 Grinder Manual 2.3 Electricity safety guidelines. 1. All circuit maintenance can only be operated by professionals. 2. Note: after the equipment is stopped, the line is still energized. Cut off all power supplies before servicing the equipment. 3. The equipment is equipped with an overload protection device, which will automatically trip when the equipment is overloaded and prohibit the operation of the equipment (readjust the overload under safe conditions).
  • Page 11 Tank-1500 Grinder Manual 14. No water is allowed to enter the equipment motor and frequency conversion box (the manufacturer will not provide warranty for other losses caused by water inflow and the equipment cannot work normally). 15. The equipment must use the wire specification and voltage specification specified by the manufacturer (the power specification is indicated on the equipment brand).
  • Page 12: Equipment

    Tank1500 is used to handle various types of floors. For grinding (rough grinding, grinding, polishing) concrete, natural stone and terrazzo floors, the corresponding abrasive or the abrasive recommended by Xingyi shall be used. Tank1500 can use remote-control operation. The remote-control can control the...
  • Page 13 The machine can use different grinding discs of Xingyi, and the grinding discs used in grinding are also different according to different ground materials.
  • Page 14: Description Of Parts

    Tank-1500 Grinder Manual 3.2 Description of parts. 1.Vacuum bucket lifting guide rail 15.Gearbox positioning limit 2.Electric control panel 16.Water tank pouring cover 3.Wire support rod 17.Water tank level gauge 4.Chair 18.Vacuum electric cabinet 5.Handrail 19.Vacuum bucket 6.Hold-all 20.Turbine fan 7.Permanent magnet motor 21.Damping caster 8.LED light 22.Drive wheel...
  • Page 15: Control Box Assembly

    Tank-1500 Grinder Manual 3.3 Control box assembly 3.3.1summary 1.Emergency stop switch: when the equipment is in a dangerous state or needs to stop working, press the emergency stop switch to cut off the power supply and stop the operation of the equipment, so as to protect personal and equipment safety. 2.Direction control stick: controls the machine forward, backward, left and right.
  • Page 16: Direction Control Stick

    Tank-1500 Grinder Manual 11.3D suspension button: intelligently adjust the height of gearbox and ground. 12.Motor reverse button: controls the machine motor to reverse. 13.Reset button: release the machine alarm. 14.Spray switch: control the opening and closing of the sprinkler head in the front of the mill cover.
  • Page 17 Tank-1500 Grinder Manual Be careful: When reversing different gears, pay attention not to exert too much force, otherwise gear skipping may occur.
  • Page 18: Usb Interface

    Tank-1500 Grinder Manual 3.3.3 USB interface. There is a display screen on the control panel, which is convenient for users to understand the current time. Turn the display screen up, and we can see the USB interface, which is convenient for users to charge their mobile phones and other devices. Be careful: When not charging, be sure to cover the cover and do not expose the USB to prevent dust from running in, blocking or damaging the USB interface.
  • Page 19 Tank-1500 Grinder Manual release the positioning limit of the gearbox. When the gearbox needs to be lowered to the working position, step on the positioning limit of the gearbox with one foot, press and hold the lowering button of the gearbox without moving, and wait to descend to the working position.
  • Page 20: Water Tank

    Tank-1500 Grinder Manual 3.3.5 Water tank. There is a water injecting port on the side of the water tank (the opening of the water injecting port is shown below). The tank can be filled with water. The water level of the tank can be observed through the water level gauge.
  • Page 21: Automatic Dust Collection System

    Tank-1500 Grinder Manual 3.4 Automatic dust collection system. 3.4.1 Description of electric control panel. 1. Digital display screen: the display screen displays the interval time of three ash cleaning devices under automatic ash cleaning mode. (0: three ash cleaning devices operate without interval cycle;...
  • Page 22: Cyclone Separation Drum

    Tank-1500 Grinder Manual 3.4.2 Cyclone separation drum. The cyclone separator is a cyclone type. Its principle is to separate large solid particles or droplets from the outer wall by the rotary movement caused by the introduction of air flow, which has high separation efficiency. The cyclone separation barrel is also equipped with a quick connector, which can be safely and quickly connected with the grinder for the function of dust collection, through centrifugal force.
  • Page 23: Lifting Device

    Tank-1500 Grinder Manual 3.4.4 Lifting device. The height adjustment device of the vacuum cleaner controls the different height positions of the vacuum cleaner by controlling the height of the electric push rod to adapt to the conversion of the equipment working mode in different states (different equipment working states are as follows).
  • Page 24 Tank-1500 Grinder Manual The quick connector is composed of front and rear parts. The front part is usually assembled with the dust suction pipe orifice of the grinder (screw the front part into the dust suction pipe interface and tighten it), and the rear part is matched with the dust suction pipe (screw the copper wire dust suction pipe into the rear and tighten it).
  • Page 25: Remote-Control - Control Panel

    Tank-1500 Grinder Manual 3.5 Remote control - control panel. 3.5.1 Control description - control panel. 1. Emergency stop switch: turn on or interrupt the control of radio use to stop the equipment. 2. LED light switch: used to control the LED light switch on the grinder. 3.
  • Page 26: Remote-Control Device Box

    Tank-1500 Grinder Manual 8. Direction control stick: controls the equipment to move forward, backward, turn left and turn right. ① Push the direction stick forward slightly, and the equipment will travel at the speed set on the speeder. ② Push the direction stick back slightly, and the equipment will walk backward according to the speed set on the speeder.
  • Page 27: Use Of Remote Controller

    Tank-1500 Grinder Manual 1. Remote control 3. Charger 2. Battery Be careful: When opening the remote-control box, be sure to place the cover of the remote control box stably before taking or placing the device. Remember to wear protective gloves, insulating shoes and other protective tools during operation.
  • Page 28: Use Of Remote-Control Charger

    Tank-1500 Grinder Manual Power indicator: the green-light flashes every second, indicating that the remote control works normally; The red-light flashes once a second, accompanied by a buzzer sound, indicating that the battery voltage of the remote control is insufficient; If the traffic lights flash alternately, it indicates that the smart key is not recognized;...
  • Page 29: Clutch

    Tank-1500 Grinder Manual 3.7 Clutch. Clutch locking: move the clutch outward, and then rotate the clutch 90 degrees counterclockwise. Clutch unlocking: move the clutch outward, and then rotate the equipment clockwise for 90 degrees. Be careful: 1. When pulling out the clutch pin, it may be blocked. Just pull out the clutch pin while shaking the equipment.
  • Page 30: Operation Of Equipment (Driving Mode Operation)

    Tank-1500 Grinder Manual 4. Operation of Equipment (Driving mode operation) 4.1 General. The following sections mainly describe the grinder in different positions when switching the mode to manual operation, the main operation of the grinder and how to install the grinding disc.
  • Page 31: Quick Disassembly Of Vacuum Cleaner

    Tank-1500 Grinder Manual 1. Ring pin 5.Quick plug buckle 2.Lifting arm pin shaft 6.Quick plug dust cover 3.Throat clamp 7. Aviation plug 4. Power quick plug Be careful: 1. Sometimes the lifting arm shaft pin will be blocked. At this time, it is necessary to shake the lifting arm shaft pin and pull out the lifting arm shaft pin.
  • Page 32 Tank-1500 Grinder Manual ④ Open the snap of the power quick plug downward, pull out the power quick plug, and cover the dust cover of the quick plug; ⑤ Pull out the quick connector of the dust suction pipe (see the detailed operation). 1.
  • Page 33: Quick Disassembly Of Wire Support Rod

    Tank-1500 Grinder Manual 4.2.3 Quick disassembly of wire support rod. When the wire support rod is quickly removed, just pull the wire support rod up from the support rod fixing pipe on the frame. Note: because the wire support rod is long, hold the rear end of the wire support rod with one hand when pulling out.
  • Page 34 Tank-1500 Grinder Manual...
  • Page 35: Equipment Packaging And Transportation Location

    Tank-1500 Grinder Manual 4.3.2 Equipment packaging and transportation location. In the process of equipment transportation, if the whole machine is not convenient for transportation, the whole machine can be disassembled quickly. The whole machine can be disassembled into four parts, including gearbox components , frame components, vacuum cleaner components , and wire support rods .
  • Page 36: Starting And Stopping The Grinder

    Tank-1500 Grinder Manual 4.4 Starting and stopping the grinder. 4.4.1 Start the grinder. (1) Plug in the power cord (before that, make sure that the emergency stop is pressed and all switches have been reset); If it is dry grinding, turn on the vacuum cleaner; Under the condition of water mill, the water tank shall be filled with water.
  • Page 37: Stop The Grinder

    Tank-1500 Grinder Manual 4.4.2 Stop the grinder. Reset the direction control stick, press the motor forward rotation button again, and the motor stops forward rotation (press the motor reverse button again, and the motor stops reverse rotation), reset the motor governor and speeder, and press the emergency stop switch to stop grinding.
  • Page 38: Replacement Of Grinding Disc

    Tank-1500 Grinder Manual 4.5 Replacement of grinding disc. When replacing the grinding plate, after confirming that the equipment has completely stopped, press the emergency stop button to adjust the angle of the gearbox to the warping position. Stand next to the equipment, check whether the equipment is stable, use a slotted screwdriver to replace the grinding plate and replace it with a new grinding plate.
  • Page 39 Tank-1500 Grinder Manual 4.6 Winding method of equipment working cable. During the operation of the equipment, the wire winding method is particularly important, which can greatly improve your work efficiency and improve your use safety. The specific operation methods are as follows: 1.
  • Page 40: Start And Stop The Vacuum Cleaner

    Tank-1500 Grinder Manual 4.7 Start and stop the vacuum cleaner. 1. Connect the vacuum cleaner to the power supply. Use a cable suitable for the vacuum cleaner (see the minimum cable area of the technical data). Start the vacuum cleaner: click the start / stop button to start the equipment. 2.
  • Page 41: Dust Collection Device

    Tank-1500 Grinder Manual 4.9 Dust collection device. The vacuum cleaner is equipped with a dust collection device, which is mainly composed of a dust collection bag hanging bucket and a dust collection bag. The dust collection bag is mainly installed on the dust collection bag hanging bucket. The dust collection bag hanging bucket with a dust collection bag is installed under the cyclone separation bucket and the filter element bucket respectively.
  • Page 42 Tank-1500 Grinder Manual 4.10 Best grinding path. When grinding the ground, the ground should be grinded according to the # word, so that the grinding effect will be better. When grinding the ground according to the # word, the grinding direction of the grinder should be the direction of pulling the wire farther and farther, so as to further avoid the interference of the wire to the normal operation of the grinder.
  • Page 43: Equipment Operation (Remote Operation)

    Tank-1500 Grinder Manual 5. Equipment Operation (Remote operation) 5.1 General. The following sections describe the grinder at different positions when controlled by the remote control, the main operation of the grinder, and how to install the grinding disc. Cautions & Attentions: 1.The grinder can only be used or repaired by personnel who have received necessary theoretical and practical training and have carefully read the user manual.
  • Page 44: Starting And Stopping The Grinder

    Tank-1500 Grinder Manual 5.3 Starting and stopping the grinder. (1) Plug in the power cord (before that, make sure that the emergency stop is pressed and all switches have been reset); if it is in the dry grinding state, turn on the vacuum cleaner;...
  • Page 45 Tank-1500 Grinder Manual Stop the grinder: stop the motor and reset all buttons (for water grinding, press the spray switch to turn off the spray function). Press the emergency stop switch and turn off the power supply to stop the equipment (remember to reset the forward and reverse switches of the motor).
  • Page 46: Replacement Of Grinding Disc

    Tank-1500 Grinder Manual Be careful: 1.When stopping the equipment, it is recommended to unplug the power supply for safety reasons. 2. the emergency stop switch can only be rotated and pressed down according to the rotation direction above the emergency stop switch and cannot be pulled up. 3.
  • Page 47 Tank-1500 Grinder Manual 4.Before operating the equipment, remember to wear protective masks, work clothes, insulating shoes, protective gloves, etc. 5.When the equipment operates for a period of time, the abrasive, grinding disc and gearbox will produce high temperature. Please pay attention when changing the abrasive to avoid burns.
  • Page 48: Precautions

    Tank-1500 Grinder Manual 5.6 Precautions. While grinding, be sure to pay attention to the power indicator on the remote control. When the power is low, replace the battery in time or stop grinding to charge the battery. Otherwise, the manufacturer will not compensate you for any loss caused by it. During the grinding process, be sure to pay attention to the signal reflected by the signal indicator on the remote control at any time.
  • Page 49: Inspection Of Grinding Disc

    Tank-1500 Grinder Manual Be careful: For the sake of safety, it is strongly recommended to press the emergency stop switch when stopping the equipment, which is safer. 6.2.2 Check the grinding disc cover. When there is a lot of dust, it is easy to cause dust blockage at the suction pipe orifice on the grinding plate cover of the grinder.
  • Page 50: Cleaning

    Tank-1500 Grinder Manual 6.3 Cleaning 6.3.1. Cleaning switch. When the grinder works on the construction site for a long time, it is inevitable that there will be dust on the switch. Therefore, after each operation of the grinder, check whether the switch is blocked by dust, resulting in switch failure.
  • Page 51: Clean The Grinding Disc Conversion Block

    Tank-1500 Grinder Manual 6.3.3 Clean the grinding disc conversion block. Tilt up the equipment, tilt down the grinding plate with a slotted screwdriver and shovel off the dust with a shovel. If it is not cleaned in time, the grinding plate may not be firmly bonded and fly during grinding, resulting in equipment damage and personal safety threat.
  • Page 52: Notes

    Tank-1500 Grinder Manual Press the start / stop button and pull out the power supply to stop the equipment. Loosen the four tower buckles on the filter element cover, rotate the filter element counterclockwise and remove it. 6.3.5 Notes. 1. Be sure to pull out the plug from the socket before cleaning, maintenance or assembly. 2.
  • Page 53: Maintenance

    Tank-1500 Grinder Manual 6.5 Maintenance. Any equipment that may need to be repaired must be repaired by Xingyi service center by training service personnel and using Xingyi original accessories and accessories. If your equipment needs to be repaired, please contact your retailer.
  • Page 54: Common Problems And Solutions

    Replace the switch. Use the amount of diamond There are too few diamonds The machine is difficult to recommended by Xingyi to under the machine or the control or the motor current reduce the stress on the wrong tool type is applied consumption is large grinder and operator.
  • Page 55: Common Problems And Solutions Of Vacuum Cleaner

    The machine does not start Cable damage Contact a licensed electrician The control circuit is Contact a licensed damaged electrician or Xingyi service center Stop after vacuum cleaner There are objects blocking Clean hoses, filters, etc starts the air flow...
  • Page 56: Technical Data

    Tank-1500 Grinder Manual 8. Technical data The technical data and dimensions of the equipment are as follows: TANK1500 Motor power 18.5KW*2=37KW(25HP*2=50HP) Rated voltage 3P 480V Rated current Input Hertz 50HZ/60HZ Frequency converter 18.5KW*2=37KW(25HP*2=50HP) Grinding width 1550mm/60.83in Grinding disc size Φ278mm/Φ10.94in Grinding speed 450~1950 rpm Dimension (warping...
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  • Page 58 Tank-1500 Grinder Manual...
  • Page 59: Warranty

    Tank-1500 Grinder Manual 9. Warranty Warranty regulations Xingyi will not bear the cost of equipment damage caused by transportation, unpacking and improper human use. The local dealer may have specific warranty terms. Please contact the local dealer for specific terms.

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