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Introduction Fundamental safety instructions Description SINUMERIK Dimension drawings SINUMERIK ONE / SINUMERIK 828D Connecting Handheld Terminal HT 10 Commissioning Equipment Manual Maintenance and Service Technical specifications Spare parts Accessories Valid for: Control SINUMERIK ONE SINUMERIK 828D 02/2024 A5E47430965B AB...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Introduction ............................5 About SINUMERIK ........................ 5 About this documentation ....................5 Documentation on the internet .................... 6 1.3.1 Documentation overview SINUMERIK ONE ................6 1.3.2 Documentation overview SINUMERIK 828D ................7 1.3.3 Documentation overview SINUMERIK operator components ..........8 Feedback on the technical documentation ................
• The chapter "Commissioning" contains information on selected function settings and troubleshooting. • The chapter "Technical specifications" lists the technical specifications of the HT 10 and of the connection module. It also contains information on disposal, as well as on the relevant standards and approvals.
This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.
Comprehensive documentation about the functions provided in SINUMERIK 828D Version 4.8 SP4 and higher is provided in the 828D documentation overview (https:// support.industry.siemens.com/cs/ww/en/view/109766724). You can display documents or download them in PDF and HTML5 format. The documentation is divided into the following categories: •...
Feedback on the technical documentation If you have any questions, suggestions, or corrections regarding the technical documentation published in the Siemens Industry Online Support, use the link "Give feedback" link which appears at the end of the entry. mySupport documentation With the "mySupport documentation"...
Introduction 1.6 Service and Support The configured manual can be exported in RTF, PDF or XML format. Note Siemens content that supports the mySupport documentation application can be identified by the presence of the "Configure" link. Service and Support Product support You can find more information about products on the internet: Product support (https://support.industry.siemens.com/cs/ww/en/)
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Siemens support on the go With the award-winning "Industry Online Support" app, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The app can support you in areas including: • Resolving problems when implementing a project •...
• OpenSSL (https://www.openssl.org) • Cryptsoft (https://www.cryptsoft.com) Compliance with the General Data Protection Regulation Siemens observes standard data protection principles, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process or store any personal data, only technical function data (e.g.
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Introduction 1.8 Compliance with the General Data Protection Regulation Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
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Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
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• Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
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Fundamental safety instructions 2.1 General safety instructions NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position. • Only operate the device in admissible mounting positions. WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial cybersecurity concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
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Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
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Fundamental safety instructions 2.5 Residual risks of power drive systems 6. Influence of network-connected and wireless communications systems, e.g. ripple-control transmitters or data communication via the network or mobile radio, WLAN or Bluetooth. 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.
Description Characteristics The HT 10 mobile handheld terminal combines the functions of an operator panel and a machine control panel in one device, permitting complete operator control and monitoring of machines. It can be used according to the principle of a Thin Client (see also the Equipment Manual: "TCU 30.3") as a supplementary main operator panel or as a secondary control panel.
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– HT 10 connecting cable to connection box / connection module – USB interface 3.0 (with dummy plug) Optional: Wall holder (accessory): The HT 10 can be kept safely and operated in a stationary manner in the wall holder. Handheld Terminal HT 10...
Description 3.3 Type plate Type plate The following diagram shows you all the information provided on the nameplate. PROG.CNTLR E164110 ① Component name ② Article number ③ Material number ④ Revision state ⑤ Serial number ⑥ Version (functional state) ⑦ Product code Production date The production date can be derived from the following assignment: Table 3-1...
Touch the display only with the fingers or gloves, and not with pointed or hard objects as this can damage it, sometimes beyond repair. Mechanical keys There are 7 keys on the front of the HT 10: • - • + Handheld Terminal HT 10...
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This is to prevent an emergency stop button from being used inadvertently. Rotary override switch The rotary override switch of the HT 10 has 19 positions. The evaluation scale (0 to max.) is specified by the machine's manufacturer in the form of machine data.
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HT 10 operated with a handwheel An HT 10 with a handwheel behaves in the same way as an MCP 483C PN (in Ethernet mode) with a handwheel. The handwheel pulses are transmitted via Ethernet to the NCK in the HT 10 MCP process image.
3.5 Touch operation Touch operation The HT 10 is operated by touching the touch-sensitive glass surface with fingers or gloves (projected capacitive) or with a touch pen for capacitive user interfaces: • Depending on the application-specific functions shown in the display area, for example, by: –...
This product contains open source software. License information can be obtained via the shortcut "License files" on your SINUMERIK PCU desktop, or navigate to the SINUMERIK Operate Readme OSS path "Setup/system data: System CF card/siemens/oss-license" on your SINUMERIK NCU and read the appropriate OSS file for this device.
Description 3.7 Screen brightness control Screen brightness control If a screen with high contrast is displayed unchanged for longer than 1 hour, the screen brightness control must be activated (screen switched dark) in order to protect the TFT display against a phenomenon known as "burn-in" of the last displayed screen. The activated screen brightness control switches the backlight off if it is inactive for a lengthy period.
Dimension drawings Figure 4-1 Front and side view of HT 10 (all dimensions in mm) Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
• PN Basic connection module (for control cabinet installation) or • MPP 310 IEH / MPP 483 IEH The HT 10 can be connected either directly to the NCU or to the PCU as a Thin Client. HT 10 with SIMATIC HMI connection boxes standard/advanced/distributed PN Basic connection module ...
• SIMATIC IPC 477E 19" When the HT10 is used in this combination, resolution 1280x768 is always activated. The SINUMERIK HT 10 cannot be used combined with HD ready displays that are operated directly on an IPC. In particular, that applies to the following device: ...
Connecting 5.2 Pin assignment of the interfaces 5.2.1 Power supply Connector designation: X 51 Connector type: 12-pole connector plug with coding and locking Signal name Signal type Signal type ENABLE 2+ (Enabling button channel 2, digital) ENABLE 2- (Enabling button channel 2, digital) ENABLE 1+ Enabling button channel 1, digital...
5.2 Pin assignment of the interfaces NOTICE Damage to the inserted USB flash drive should the HT 10 fall to the ground An inserted USB flash drive can be damaged or broken off if the device falls. Hot-plug-capable devices are connected during operation and are identified automatically.
Connection only on LAN, not on telecommunication networks! Power supply Power is supplied to the HT 10 from a connection box through the connecting cable. The following power consumption values for an HT 10 provide a configuration basis for calculating the 24 V DC power supply. Table 5-3 Input voltage specification Typ.
Connecting 5.4 Connecting cable Interface characteristics The following special requirements apply to the connecting cables: • The 24 V DC cable must be approved for temperatures up to 70 °C. • Observe the permissible bending radius of the cables. • Route all the cables so that they cannot be crushed or pinched. •...
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Connecting 5.4 Connecting cable ① Metallic push-pull round connector (ODU connector) ② RJ45 plug to connect to the Ethernet ③ Plug connector for acknowledgment button, Emergency Stop, 24 V and safety signals ④ Strain relief device and anti-kink protection Figure 5-2 Connecting cable for the HT 10 ②...
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Connecting 5.4 Connecting cable 3. Press the lightly greased cable sleeve down firmly until it is fully seated on the fastening lugs and flush with the housing. 4. Press the plug connector firmly into the power supply socket. Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
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Connecting 5.4 Connecting cable 5. Connect the RJ-45 connector to the Ethernet socket. NOTICE Improper installation of the cable can result in failure of the safety functions. Please observe the following before you reattach the cover: • Check to ensure that all of the conductors are aligned and straight and check the firm seating of the plug connector.
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Connecting 5.4 Connecting cable NOTICE Damage to the enclosure The enclosure of the HT 10 is made of plastic. Therefore, the mounting hole threads cannot handle the same amount of stress as a comparable metal enclosure. Therefore, do not exceed the permissible torque of 0.3 Nm when tightening the screws (also to protect the connecting cable).
5.5.1 Description The connection module Basic PN was specially developed for installation in the control cabinet. The terminating connector protrudes through the panel of the control cabinet so that the HT 10 can be connected from the outside. Figure 5-3 System configuration (example) The connection module Basic PN can be hot-plugged.
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Connecting 5.5 PN Basic connection module The other interfaces of the connection module are located at the rear: ① Grounding screw M5 for potential equalization connection Figure 5-4 Rear of the Basic PN connection module Setting the box ID You can use rotary coding switches S1 and S2 to set a unique ID on any connection module for station identification purposes.
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Connecting 5.5 PN Basic connection module Bidirectional signals Potential X1, X2: Ethernet interfaces The pin assignment of the Ethernet interfaces X1 and X2 can be found in the Chapter: "Connecting", Section: "Pin assignment of the interfaces (Page 36)". X3: Power supply For the pin assignments of the power supply interface X3, refer to Chapter: "Connecting", Section: "Pin assignment of the interfaces (Page 36)".
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Connecting 5.5 PN Basic connection module Note Use this terminal for simple routing of the emergency stop cables, optional. The connector is only used to assist loop-through. The connected pins 1 and 2 as well as 3 and 4 have no additional function on the connection module. X20: Acknowledgment buttons Connector designa‐...
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Connecting 5.5 PN Basic connection module Note Pins 7 and 8 must be jumpered in order to supply a handheld terminal with power. Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
Connecting 5.5 PN Basic connection module 5.5.3 Dimension drawing ① Elongated holes - if the module is screwed to the inside of the control cabinet Figure 5-6 Connection module Basic PN - dimension drawing for control cabinet installation Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
Connecting 5.5 PN Basic connection module 5.5.4 Installing the terminating connector Procedure Note If you never remove the HT 10 from the connection module, it is not necessary to attach the terminating connector. ① 1. Unscrew the fastening nut ① ② 2. Attach the bracket for the terminating connector 3.
Connecting 5.6 SIMATIC connection box SIMATIC connection box Three variants of the SIMATIC connection box are available. • Connection box standard The connection box standard is intended for use outside the control cabinet. The connection box standard can be used if hot plugging is not required. The Emergency Stop circuit can be overridden here by external mechanisms.
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The emergency stop circuit is controlled via the emergency stop button when the HT 10 is inserted. If the connecting cable of the HT 10 is unplugged from the connection box standard, the emergency stop circuit is interrupted. This leads to a safe machine stop or an Emergency Stop of the monitored system.
Based on this an "active" or "inactive" MCP / HT 10 in the PLC can be detected. The failure of an MCP / HT 10 is, however, only detected in the PLC if a max. of 2 MCPs / HT 10s are permanently configured and there is no MCP switchover using FB9 (e.g.
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If the machine control panel signals are not stopped, the message "400260 machine control panel x failed" appears on the user interface: Transmission of the machine control panel signals can be restarted after inserting the HT 10. To do this, set e.g. the PLC interface signal DB7.DBX62.1 (MCP1Stop) to "false".
Configuring user-specific key labeling Labeling of the keys on the HT 10 The texts of the CPF menu (CPF: Control Panel Function) for the HT 10 can be labeled with your own texts in the particular language of the country. The texts are created in the "slck_xxx.ts" file.
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Number of characters. A maximum of 10 characters per line are possible. lines Number of lines. 2 lines are possible. Procedure 1. You can copy the sample file "oem_slck_deu.ts" from the following folder: /siemens/ sinumerik/hmi/template/lng. 2. Store or create the file in the /oem/sinumerik/hmi/lng or /user/sinumerik/hmi/lng directory.
You configure the function in the "slckcpf.ini" file. Interface signals The PLC bits are in the output image of the PLC/HT 10 interface and are analogous to those in the input image. Excerpt of the signals to the MCP1 (or MCP2) Interface PLC →...
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The status bit address can be defined - different from the output U1LED ... U16LED image - using these entries. VarIncLED Note: The offsets from the HT 10 output image, for one or more SBLLED softkeys, are not taken into consideration. WCSLED...
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2. Store the file in the /oem/sinumerik/hmi/cfg or /user/sinumerik/hmi/cfg directory. 3. If you have your own icon, place it, together with the corresponding resolution for HT 10 in the folder: /oem/sinumerik/hmi/ico/ico800 or /user/sinumerik/hmi/ico/ico800. 4. Open the file and make the appropriate settings.
Commissioning 6.4 Dimming the display ;showSBLLED = true ; Show a LED for the var wcs/mcs sk ;showWCSLED = true Dimming the display In the settings, you can configure the unmanned period after which the display is first slightly dimmed, and strongly dimmed after another unmanned time period. Unmanned periods are periods during which no operator actions are made on the device.
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Commissioning 6.4 Dimming the display Setting unmanned period 1. Open the TCU menu by simultaneously pressing the F9 and F10 keys, or touch the two lower corners of the display . The TCU menu "Main menu" opens. 2. Select the option ""Service this panel" and confirm your selection with "Ok". The menu ""Service menu for operator panel (TCU)"...
Commissioning 6.5 Troubleshooting In the menu "Modify settings for operator panel (TCU)", you can configure the display dimming options: • ScreenSaver Timeout1 and ScreenSaver Timeout 2 This option allows you to configure the two-phase display dimming option. ScreenSaver Timeout 1 is the unmanned time until the display is dimmed to the ScreenSaver Brightness value set.
Commissioning 6.5 Troubleshooting 6.5.1 Messages during booting Messages when booting While the TCU boots, a progress indicator is displayed with messages showing the current status after the BIOS has been loaded and before the operating system is started. While the IP address is being determined via DHCP and the TFTP is being downloaded (boot image), a progress bar indicates that booting of the TCU is not yet complete, or that a fault has occurred.
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Commissioning 6.5 Troubleshooting Using the <1 / F1> function V06.00.03.00 hin Client Bootloader Boot Progress V04.00.00.00 BIOS Version 00:13:95:33:ab:c9 MAC Address 7.11.0.0 Hardware-ID 1000MBit, full duplex Network link no device found Boot from USB 192.168.214.13 IP Address 255.255.255.0 Netmask 192.168.214.1 DHCP Server 192.168.214.1 Boot Server 190 bytes Image Metadata...
Maintenance and Service Cleaning the device Use a soft cloth moistened with either water or a mild cleaning agent to clean the enclosure, display and operator control elements of the HT 10. Checking the device To prevent foreign bodies or liquids entering the HT 10, regularly check the device: •...
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Maintenance and Service Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
Technical specifications Handheld Terminal HT 10 Handheld Terminal HT 10 Safety Safety class III according to UL 61010-2-201 Degree of protection accord‐ IP65 ing to DIN EN 60529 Approvals CE / cULus / EAC / KC / RCM / UKCA Electrical data Input voltage 24 V DC (20.4 V ... 28.8 V) Input current 0.98 A...
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Technical specifications 8.1 Handheld Terminal HT 10 Category Performance Level PL d Note The quantitative assessment of the emergency stop safety function must be based on the B value corresponding to the used standards (e.g. ISO 13849-1) under consideration of the respective application (frequency of the actuation, operating period, diagnostics by the evaluation unit, etc.).
Technical specifications 8.3 Supplementary electrical conditions Connection module Basic PN Safety Safety class III according to IEC 60536 Degree of protection accord‐ IP54 ing to EN 60529 Approvals CE / cULus Electrical data Input voltage 24 VDC (via X3 connector) Current carrying capacity Enabling button contacts (X20 connector) 2-channel / 0.25 A max.
Technical specifications 8.3 Supplementary electrical conditions Note Disturbance of radio communication services due to radio (frequency) interferences in residential environments In a residential environment, this product can cause high-frequency interference, which may make interference suppression measures necessary. This device is not designed for unrestricted operation in the first environment (residential environment), and may not be used in the first environment without suitable interference suppression measures.
Technical specifications 8.3 Supplementary electrical conditions WARNING Electric shock in the event of an individual error if the rear cover is missing If the rear cover is missing when mounting the device in an environment with a hazardous voltage, a conductor with a hazardous voltage can come loose in the event of a normative permissible individual error and touch parts of the printed-circuit board and cause electric shocks.
More information More information about EMC installation guidelines can be found under: • Configuration Instructions, EMC installation guideline (https:// support.industry.siemens.com/cs/document/60612658/emc-design-guidelines- configuration-manual-01-2012?dti=0&lc=en-WW) 8.3.3 RI suppression measures In addition to the protective grounding of system components, special precautions must be taken to ensure safe, fault-free operation of the system.
• Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. • Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers).
Technical specifications 8.4 Climatic and mechanical ambient conditions Climatic and mechanical ambient conditions 8.4.1 Shipping and storage conditions In respect of shipping and storage conditions, the components surpass the requirements of EN 61800-2. The following data applies under the following conditions: • Long-term storage in the transport and product packaging: At weather-protected locations that have continuous contact with outside air through openings.
Technical specifications 8.4 Climatic and mechanical ambient conditions Note If you want to transport the HT10 as air freight in a completely assembled state including the connecting cable, you should leave the USB opening free. This enables pressure compensation to take place safely and prevents damage from occurring. 8.4.2 Operating conditions The components are intended for use in a weatherproof, fixed location.
• Directive 2006/42/EC of the European Parliament and Council of May 17, 2006, on machinery, and Directive 95/16/EC (amendment) China RoHS The products comply with the China RoHS directive. Further information can be found in the Internet at the following link: SIOS (https://support.industry.siemens.com/cs/document/ 109773372/ccc-fm?dti=0&lc=en-WW) Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
Technical specifications 8.6 Recycling and disposal Risk assessment The following standards must be used to perform the risk assessment: • EN ISO 12100:2010, General Design Guidelines for Machines • EN ISO 12100:2010, Risk Assessment for Machinery • EN ISO 13849-1:2015, Safety-related Parts of Machines These considerations result in a category (B, 1, 2, 3, 4) and a performance level (PL a to e) in accordance with EN ISO 13849-1:2015 that ultimately dictate how the safety-related parts of the system to be monitored must be constructed.
Spare parts The following service set is available for SIMATIC connection boxes: Designation Remark Qty. Article number Service set for Mobile Pan‐ Dummy plugs for cable compartment 6AV6574-1AA04-4AA0 PG screw glands for connection box Blanking cover for connecting a handheld ter‐ minal Terminal strips for connection box Handheld Terminal HT 10...
Accessories 10.1 Overview The following accessories are available for the HT 10: Designation Remark Quantity Article number PN Basic connection module Without automatic emergency stop override for 6FC5303-0AA01-1AA0 *) mounting in the control cabinet Connection box distributed With automatic emergency stop override for...
10.2 HT 10 wall holder 10.2 HT 10 wall holder The HT 10 can be safely kept and operated in a stationary manner in the wall holder. Figure 10-1 HT 10 wall holder - view Ensure that you position the wall holder in such a manner that •...
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Accessories 10.2 HT 10 wall holder Dimension drawing and drilling pattern Figure 10-2 Dimension drawing and drilling pattern of the HT 10 wall holder (all dimensions in mm) Handheld Terminal HT 10 Equipment Manual, 02/2024, A5E47430965B AB...
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