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Shock Monitor
Electric power detection type overload protector
Instruction Manual
Instruction Manual
Model No.:TSM4000H1
Economy Type for General Industrial Machinery
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this product
is discarded.
■ This product is subject to change without prior notice.
TSUBAKIMOTO CHAIN CO.
TSM4000H1P
CAUTION
!
EHM40H106010R3
Published on November 22, 2023
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Summary of Contents for Tsubaki TSM4000H1
- Page 1 EHM40H106010R3 Shock Monitor Electric power detection type overload protector Instruction Manual Instruction Manual Model No.:TSM4000H1 TSM4000H1P Economy Type for General Industrial Machinery CAUTION ■ Please read this instruction manual carefully and understand the contents before starting the installation, connection (wiring), operation, and maintenance/inspection of this product.
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Page 2: Table Of Contents
Table of Contents 1. Introduction......9. Connection Diagram....2. Safety Precautions....9.1 Basic connection 3. Usage........(Driven by commercial power supply) 3.1 What is a Shock Monitor?.. 9.2 Driven by inverter....3.2 Electric power detection function 10. Operation........4. Checking the Package Contents.. 10.1 LED indicators and operation keys 4.1 Model number meaning 10.2 Switching modes.... - Page 3 ！ WARNING ● Use the product described in this instruction manual by observing safety-related laws and regulations such as Ordinance on Industrial Safety and Health. ● Observe the following during the installation, removal, or maintenance/inspection of the product: (1) Turn off the power switch. (2) Do not go below any equipment which may fall and drop.
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Page 4: Usage
3. Usage 3.1 What is a Shock Monitor? The Shock Monitor TSM4000H1 is a product intended for load monitoring and overload protection of general industrial machinery by detecting the consumed power supplied to a motor (3-phase induction motor). Target machinery... -
Page 5: Checking The Package Contents
(2) Were there any damages suffered during transportation? (3) Are the following contents included? (For their appearances, refer to the outer dimensions on page 23.) Shock Monitor unit (including a socket): TSM4000H1 (Panel mounting type: TSM4000H1P) Current sensor: TSM-U*** or TSM-M*** Sensor cable: TSM4-S01 4.1 Model number meaning (Main unit + Current sensor) -
Page 6: Installation
6. Installation 6.1 Installation environment Install the Shock Monitor in a place where the following conditions are satisfied: ・ Location where the ambient temperature is between 0 to 50°C and the Shock Monitor is not exposed to direct sunlight ・ Location where the relative humidity is between 45 to 85%, no condensation or freezing occurs, and no water splashes onto the Shock Monitor ・... - Page 7 ⑥ Current sensor To detect motor current, pass the V-phase motor wire through V-phase the sensor in the direction from the power supply side to Note) motor side as shown by the arrow. Make sure that the direction of the wire matches with the arrow on the top of the current sensor.
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Page 8: Terminal Functions
8. Terminal Connection Current sensor Power supply prohibited Functions Terminal block Nos. 20 19 18 17 16 15 14 13 12 11 Power +15 -15 Motor High1 High2 Ground voltage input output output 8.1 Terminal block Terminal Description [Power supply/ground] ●... -
Page 9: Connector Cn1
Terminal Description ● Output relay High1 (Terminals 4, 5, 6), High2 [Output relay] TSM4000 (Terminals 7, 8, 9) ･ Output terminals used to notify external devices of an alarm or overload condition. Two relay signals, High1 High1 and High2 will be output. Contact specification: 1c contact: 250 VAC, 0.5A High2 (Inductive load cosφ... - Page 10 Terminal Description ・ During the monitoring in the Monitor mode, the Analog output load ratio is output as DC voltage signals. TSM4000 DC voltmeter Aout 1 mA max. 200 % Load ratio ● Connector CN1 pin layout Note) Active terminals are: X1, X2, RST, Aout, CM, and 0V. ●...
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Page 11: Connection Diagram
9. Connection Diagram 9.1 Basic connection (Driven by commercial power supply) Current sensor 200/220 VAC 400/440 VAC 50/60Hz 100/110 VAC Stop Start 200/220 VAC 50/60Hz TSM4000H1 [11] [7]b High2 POWER [12] High2 lamp [8]a c[9] [4]b High1 c[6] Buzzer [5]a... -
Page 12: Driven By Inverter
9.2 Driven by inverter Inverter Current sensor 200/220 VAC 400/440 VAC 50/60Hz O u t p u t s t o p 100/110 VAC 200/220 VAC [11] TSM4000H1 POWER [7]b 50/60Hz [12] High2 c[9] [8]a c[6] [4]b High1 Buzzer [5]a... -
Page 13: Operation
10 Operation LCD display The Shock Monitor TSM4000 LED indicators provides Monitor mode, Test mode, and Program mode, which can be Operation keys selected with the MODE key. 10.1 LED indicators and operation keys Test mode Monitor mode Program mode (LCD shows "TEST MODE".) ･... -
Page 14: Switching Modes
The Monitor mode is used for load monitoring. Turning on the To change parameters, operational power supply press the MODE key to go to the Program mode TSM4000H1 selection screen. Press POWER ON Ver *.** the SET key to change to the Program mode. Monitor mode... -
Page 15: Test Mode
10.4 Test mode In the Test mode, you can check the operation of the output relays and LED indicators. Since load monitoring is disabled in the Test mode, be sure to return to the Monitor mode after the operation (or after pressing RESET when the relay output is in the self-holding status). - Page 16 ■ Parameter description and setting procedure Parameter Data Description (Default data is shown.) Motor voltage setting (1)200-230V ･ Select (1) to monitor a 200 V class motor. The allowable maximum 1 : M o t o r V o l t a g e voltage is 250 VAC.
- Page 17 Parameter Data Description (Default data is shown.) No. of selected 1 to 4 There are up to eight possible combinations of detection levels the statuses of 5:High2 Level and 8:High1 Level . Select how many combinations to use. 4 : P r o c e s s 4 : P r o c e s s 8:High2 Level ▲…Increment the setting value.
- Page 18 Parameter Data Description (Default data is shown.) High2 Set the High2 output level. 8 : H i g h 1 L e v e l 5 to 200% Output is activated when the load ratio P r o c e s s [ 1 ] 1 0 0 % reaches or exceeds this setting value for the period specified at 9:Shock Time or longer.
- Page 19 Description Parameter Data (Default data is shown.) ・ Load is monitored based on the input electric (1)POWER 1 3 : P O W E R / T O R Q U E power value of the motor. ( 1 ) P O W E R ▲...
- Page 20 *1 Torque monitoring When parameter 13: POWER/TORQUE is set to (2) TORQUE, the monitoring can be performed using a torque calculation value. The torque monitoring compares a torque calculation value (%) with a preset overload level (specified as % of the torque). This function is especially useful when the frequency is arbitrarily changed by inverter operation.
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Page 21: Troubleshooting
11. Troubleshooting Problem Inspection item Inspection result Countermeasure The LCD display Wiring of the operational No wiring installed. Install the wiring shows nothing. power supply properly. (Between terminals 11 and 12) Operational power supply Less than 90 VAC Provide voltage of 90 to voltage 250 VAC. -
Page 22: Trip Recovery Procedure
Problem Inspection item Inspection result Countermeasure The LED indicator Is the load The load fluctuates greatly and Set the parameters (High1, High2) fluctuation too it instantaneously exceeds the (5, 8, and 11) illuminates, but the great? setting level repeatedly. properly. relay output is not The load does not fluctuate and Repair Shock... -
Page 23: Specifications
16. Specifications TSM4000H1 TSM4000H1P Model number Capacity 0.1 to 110 kW Voltage 3-phase, 200/220 VAC or 400/440 VAC Applicable motor Power supply 5 to 120 Hz frequency Commercial power supply 90 to 250 VAC 50/60 Hz, Operational power supply voltage... -
Page 24: Outer Dimensions
17. Outer Dimensions ■Main unit TSM4000H1 TSM4000H1P Mounting hole dimension Panel cutout dimension ■Current sensor TSM-U010, TSM-U050, TSM-U100 TSM-M300, TSM-M400, TSM-M600 TSM-U150, TSM-U200 TSM-M800 Mounting hole: ø4.6 C u r r e n t d i r e c t i o n m a r k Mounting hole: 2 - ø4... -
Page 25: Warranty
■Sensor cable ■I/O cable TSM4-S01, TSM4-S03, TSM4-S05 TSM4-C01 TSM4-S10, TSM4-S20, TSM4-S30 TSM4-C03 18. Warranty 18.1 Free warranty period TC shall offer free warranty period of 18 months after the shipment from the factory or 12 months after the beginning of the use (counted from the completion of the installation of the TC product into your equipment), whichever is shorter. - Page 26 Table of parameter settings Default Parameter Data Step Description setting 3-phase, 200 V class (1)200-230V motor voltage Motor Voltage 3-phase, 400 V class (2)380-460V motor voltage (1)0.1kW (11)15kW (2)0.2kW (12)18.5kW (3)0.4kW (13)22kW (4)0.75kW (14)30kW (5)1.5kW (15)37kW Motor capacity setting Motor kW (6)2.2kW (16)45kW 0.75kW...
- Page 27 MEMO...
- Page 28 1-1, Kohtari-Kuresumi, Nagaokakyo TSUBAKIMOTO CHAIN CO. Kyoto 617- 0833, Japan https://tsubakimoto.com/ Internet U.S. Tsubaki Power Transmission, LLC Tsubakimoto Singapore Pte. Ltd. Tsubakimoto Europe B.V. https://www.ustsubaki.com/ https://tsubaki.sg/ https://tsubaki.eu/ Tsubaki of Canada Limited Taiwan Tsubakimoto Co. Tsubakimoto U.K. Ltd. https://tsubaki.ca/ https://tsubakimoto.com.tw/ https://tsubaki.eu/ Tsubaki Australia Pty.
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