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Shock Monitor
Electric power detection type overload protector
Instruction Manual
Model No.:TSM4000C1
Built-in Sequence Type
for Forward/Reverse Rotation Control
! ! ! !
■ Please read this instruction manual carefully and understand the
contents before starting the installation, connection (wiring),
operation, and maintenance/inspection of this product.
■ Ensure that this instruction manual is delivered to the end
users who will actually use this product.
■ Keep this instruction manual safe from loss until this
product is discarded.
■ This product is subject to change without prior notice.
TSUBAKIMOT0
TSUBAKI
TSUBAKI
TSUBAKI
TSM4000C1P
CAUTION
MOT0 CHAIN
CHAIN CO.
MOT0
MOT0
CHAIN
CHAIN
EHM40C106010R2
CO.
CO.
CO.
Published on Ocotober 1, 2017
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Summary of Contents for Tsubaki TSM4000C1
- Page 1 EHM40C106010R2 Shock Monitor Electric power detection type overload protector Instruction Manual Model No.:TSM4000C1 TSM4000C1P Built-in Sequence Type for Forward/Reverse Rotation Control CAUTION ! ! ! ! ■ Please read this instruction manual carefully and understand the contents before starting the installation, connection (wiring), operation, and maintenance/inspection of this product.
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Page 2: Table Of Contents
Table of Contents 1. Introduction......10. Operation........2. Safety Precautions....10.1 LED indicators and operation keys 3. Usage........10.2 Switching modes....3.1 What is a C1 model?... 10.3 Monitor mode...... 3.2 Other functions....10.4 Test mode......3.3 Operation description..10.5 Program mode..... 4. - Page 3 ！ ！ ！ ！ WARNING ● Use the product described in this instruction manual by observing safety-related laws and regulations such as Ordinance on Industrial Safety and Health. ● Observe the following during the installation, removal, or maintenance/inspection of the product: (1) Turn off the power switch.
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Page 4: Usage
Moreover, parameters such as load detection level or operating time can be changed easily on the LCD display without the need for a loader, making the TSM4000C1 best suited for worksites where frequent setting changes are required. -
Page 5: Operation Description
3.3 Operation description Automatic operation If the section between X1 and CM is short-circuited, automatic operation starts. The operation stops when the section is opened. The rotation direction under normal load is forward (Output relay FWD is ON). In automatic operation, measures against overload are taken automatically, such as stopping and switching to reverse rotation. - Page 6 Example when 12: ｷﾞｬｸﾃﾝｶｲｽｳ is set to 5 REV output 5 5 5 5 Reverse rotation count time STOP output One-shot for 1 s Equipment stops. X1 input COUNT UP output One-shot for 1 s COUNT UP display COUNT UP indicator If the reverse rotation is repeated 5 times within the reverse rotation count time, the STOP and COUNT UP outputs turn ON for just one second after the fifth reverse rotation operation finishes.
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Page 7: Checking The Package Contents
(2) Were there any damages suffered during transportation? (3) Are the following contents included? (For their appearances, refer to the outer dimensions on page 23.) Shock Monitor unit (including a socket): TSM4000C1 Current sensor: TSM-U*** or TSM-M*** Sensor cable: TSM4-S01 4.1 Model number meaning (Main unit + Current sensor) -
Page 8: Installation
6. Installation 6. Installation 6. Installation 6. Installation 6.1 Installation environment Install the Shock Monitor in a place where the following conditions are satisfied: ・ Location where the ambient temperature is between 0 to 50°C and the Shock Monitor is not exposed to direct sunlight ・... - Page 9 ⑥ Current sensor To detect motor current, pass the V-phase motor wire through V-phase the sensor in the direction from the power supply side to Note) motor side as shown by the arrow. Make sure that the direction of the wire matches with the arrow on the top of the current sensor.
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Page 10: Terminal Functions
Count up 8. Terminal 8. Terminal 8. Terminal 8. Terminal Current sensor output Power supply Functions Functions Functions Functions 20 19 18 17 16 15 14 13 12 11 Terminal block Nos. Power +15 -15 Forward Reverse Motor Ground rotation output rotation voltage input output... - Page 11 Terminal Description ● Forward rotation output: FWD (Terminals 5, 6) Command [Output relay] TSM4000 output to rotate the crusher in forward direction. ・ This output turns ON/OFF the electromagnetic contactor or auxiliary relay used for forward rotation. ・ Contact specifications: 1a contact: 250 VAC, 0.5A (Inductive load cosφ...
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Page 12: Connector Cn1
8.2 Connector CN1 Terminal Description ● X1 (Terminal 1) Automatic operation input [Contact input] terminal TSM4000 When the section between X1 and CM is +12V 10mA short-circuited, automatic operation starts. The operation stops when the section is opened. The rotation direction under normal load is forward (Output relay FWD is ON). - Page 13 Terminal Description ・ During the monitoring in the Monitor mode, the Analog output load ratio is output as DC voltage signals. The maximum output current is 1 mA. TSM4000 DC voltmeter Aout 1 mA max. 200 % Load ratio Color Color Color Color...
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Page 14: Connection Diagram
9. Connection Diagram Basic connection (Driven by commercial power supply) Current sensor 200/220 VAC 400/440 VAC 50/60Hz Emergency stop 100/110 VAC 200/220 VAC Forward 50/60Hz rotation TSM4000C1 [11] Reverse POWER rotation [12] Forward rotation (automatic) Reverse STOP STOP rotation [4]b... -
Page 15: Operation
10 Operation 10 Operation 10 Operation 10 Operation LCD display The Shock Monitor TSM4000 provides LED indicators Monitor mode, Test mode, and Program mode, which can be selected with the O U T 1 O UT 2 O U T 3 Operation keys MODE key. -
Page 16: Switching Modes
The Monitor mode is used for load monitoring. Turning on the To change parameters, operational power supply press the MODE key to go to the Program mode TSM4000C1 screen. Press the SET key POWER ON Ver *．** to change to the Program mode. On the MODE selection... -
Page 17: Test Mode
10.4 Test mode When "OUTPUT CHECK" is displayed, you can check the operation of the forward/reverse rotation switching under overload condition by holding down the UP key. Or, you can check the function to stop operation when no load continues for a specified duration by holding down the DOWN key. - Page 18 ■ Parameter description and setting procedure Parameter Data Description (Default data is shown.) (1)Unlocked ・ Parameters can be changed. ﾊ ﾊ ﾊ ﾊ ﾟ ﾟ ﾟ ﾟ ﾗ ﾒ ｰ ﾀ ﾛ ｯ ｸ ﾗ ﾒ ｰ ﾀ ﾛ ｯ ｸ ﾗ...
- Page 19 Parameter Data Description (Default data is shown.) Start Time setting 1 to 300 s ・ To prevent unnecessary operation during In increments of 1 the startup period of the motor, the Shock ｽ ﾀ ｰ ﾄ ﾀ ｲ ﾑ ｽ ﾀ ｰ ﾄ ﾀ ｲ ﾑ ｽ...
- Page 20 Parameter Data Description (Default data is shown.) ・ For the automatic forward/reverse rotation 1 to 600 s 1 1 : 1 1 : ｷ ｭ ｳ ｼ ﾀ ｲ ﾑ 1 1 : 1 1 : ｷ ｭ ｳ ｼ ﾀ ｲ ﾑ ｷ...
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Page 21: Troubleshooting
11. Troubleshooting 11. Troubleshooting 11. Troubleshooting 11. Troubleshooting Problem Inspection item Inspection result Countermeasure The LCD display Wiring of the operational No wiring installed. Install the wiring shows nothing. power supply properly. (Between terminals 11 and 12) Operational power supply Less than 90 VAC Provide voltage of 90 to voltage... -
Page 22: Trip Recovery Procedure
12. Trip 12. Trip Reset Reset Procedure Procedure 12. Trip 12. Trip Reset Reset Procedure Procedure (1) Inspect the equipment for any abnormalities. (2) If an abnormality is found, eliminate the cause and reset the equipment to normal status. (3) If the relay output is in self-holding status, press the RESET key to reset it. The reset is also possible by turning off the operational power supply for the Shock Monitor for a short time. -
Page 23: Specifications
16. Specifications 16. Specifications 16. Specifications 16. Specifications TSM4000C1 TSM4000C1P Model number 0.1 to 110 kW(200/220V) Capacity 0.1 to 200 kW(400/440V) Applicable Voltage 3-phase, 200/220 VAC or 400/440 VAC motor Power supply frequency 5 to 120 Hz Commercial power supply 90 to 250 VAC 50/60 Hz,... -
Page 24: Outer Dimensions
17. Outer Dimensions 17. Outer Dimensions 17. Outer Dimensions 17. Outer Dimensions ■Main unit TSM4000C1 TSM4000C1P Mounting hole dimension Panel cutout dimension ■Current sensor TSM-U010, TSM-U050, TSM-U100 TSM-M300, TSM-M400, TSM-M600 TSM-U150, TSM-U200 TSM-M800 Mounting hole: ø4.6 C u r r e n t d i r e c t i o n m a r k Mounting ho le: 2 - ø4... -
Page 25: Warranty
■Sensor cable ■I/O cable TSM4-S01, TSM4-S03, TSM4-S05 TSM4-C01 TSM4-S10, TSM4-S20, TSM4-S30 TSM4-C03 18. Warranty 18. Warranty 18. Warranty 18. Warranty 18.1 Free warranty period TEM shall offer free warranty period of 18 months after the shipment from the factory or 12 months after the beginning of the use (counted from the completion of the installation of the TEM product into your equipment), whichever is shorter. - Page 26 MEMO MEMO MEMO MEMO...
- Page 27 MEMO MEMO MEMO MEMO...
- Page 28 Kyoto 617- - - - 0833, Japan Kyoto 617 0833, Japan Kyoto 617 Kyoto 617 0833, Japan 0833, Japan http://tsubakimoto.com/ Internet U.S. Tsubaki Power Transmission, LLC Tsubakimoto Singapore Pte. Ltd. Tsubakimoto Europe B.V. http://www.ustsubaki.com/ http://tsubaki.sg/ http://tsubaki.eu/ Tsubaki of Canada Limited Taiwan Tsubakimoto Co. Tsubakimoto U.K. Ltd.
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