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Table of Contents
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Summary of Contents for Safelift MA50
- Page 1 SERVICE MANUAL MA50 / PA50 MA60 / PA60 SPARE PART LIST PushAround PA35...
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Page 2: Table Of Contents
The lift is without electricity Platform cannot be raised Platform cannot be lowered Liften går inte köra (MA50 / MA60) Liften går inte köra med hög hastighet (MA50 / MA60) Liften går inte skjuta för hand Batterier går inte att ladda Elschema... -
Page 3: Service
This service manual describes how the lift should be maintained to be safe and get a long life span. For questions regarding service of the lift, please contact: service@safelift.se Service of the lift may only be carried out by trained personnel. •... -
Page 4: Lift Components
Gate Guard railing Platform Rear wheels (swivel) Emergency lowering (mechanical) Chassis cover Spiral cable Connection / disconnection of operation (MA50 / MA60) Main switch 24V Control panel chassis Emergency lowering (electric) Front wheel Control box driving Drive motor right Relay... -
Page 6: Inspection And Service Frequency
(4.3) Emergency Stop (4.4) Front wheel (4.5) Rear wheels (swivel) (4.6) Emergency lowering (4.7) Tilt sensor function (MA50, MA60) (4.8) Tilt indicator function (PA50, PA60) (4.9) Safety harness anchor point (4.10) Safety signs and decals (4.11) Spiral cable rubber guide (5.13) -
Page 7: Guard Railing
4.5 Front wheel Check that the wheels are in good condition. Check that the lift’s levers for drive motors (MA50 / MA60) are activated, then the front wheels are locked automatically. 4.6 Rear wheels (swivel) Check that the wheels are in good condition and that the brakes are working. -
Page 8: Service
5. SERVICE 5.1 Dismantling of chassis covers To access the internal components of the chassis, the chassis covers must be removed. Loosen 4 screws, (see picture 1) use a 3 mm Allen key. Picture 1 5.2 Dismantling the front plastic cover To access chain adjustment of drive motors, the front plastic cover needs to be dismantled. -
Page 9: Dismantling The Tool Shelf
5.3 Dismantling the tool shelf The tool shelf is attached with 4 M6 nuts, (see picture 3), use a 10 mm spanner. Picture 3 5.4 Cleaning and lubrication of lifting columns To prevent the sliding pads and sliding surfaces of the lifting column from being damaged or worn out prematurely, the surfaces of the column must be kept clean of dirt and dust. -
Page 10: Lubrication Of Rollers On The Lifting Column
5.5 Lubrication of rollers on the lifting column In order to prevent the lifting column’s rollers from being worn or damaged, they must always be able to roll easily. Raise the platform so that the floor surface is 1.5 m from the ground. Clean the rollers with alcohol (or equivalent) and then lubricate the rollers with oil (Castrol Alpha SP220 or equivalent). -
Page 11: Battery Replacement
5.7 Battery replacement The lift has 2 series-connected 12V batteries. The batteries are located inside the chassis covers. Each 12V battery is attached to the bottom of the chassis with 2 hex screws, use a 4mm hex key to loosen the fasteners, (see picture 7). •... -
Page 12: Hydraulic Oil Level
Check that the hydraulic system has the correct amount of oil by reading the oil dipstick on the hydraulic tank, see picture 8. Hydraulic oil quantity MA50 / PA50: 3.0 L Hydraulic oil quantity MA60 / PA60: 3.4 L Picture 8 NOTE! Do not exceed the specified amount of oil. -
Page 13: Adjustment Drive Chains (Ma50, Ma60) (5.11)
5.11 Adjustment drive chains The chains of the drive motors are adjusted by loosening the 6 allen screws for each motor, (see picture 9) use a 5 mm allen key. The drive motor can be pushed forward or backward to tension the chains. For best function, the chains should have a gap of 10-20 mm (see picture 9). -
Page 14: Inspection Of Spiral Cable Rubber Guide
5.13 Inspection of spiral cable rubber guide Check that the rubber guide that goes inside the spiral cable is intact and not damaged or dried out (see picture 10). If the rubber guide will break, there is a great risk that it will lead to the spiral cable being damaged. Picture 10 WARNING! If the rubber guide is damaged or dried out, it must be... -
Page 15: Inspection Of Lifting Column Chains
If necessary, lubricate the chains with chain grease of the Universal grease type. Contact Safelift: service@safelift.se for further action. Picture 11 5.16 Inspection of sliding bearing on lifting column Check that the sliding bearings of the lifting column are not worn out (see picture 12). -
Page 16: Troubleshooting
Emergency stop pressed. • Batteries discharged. • Lowering button damaged or connecting cable loose. • Spiral cable damaged. • The chain slack switch inside the lift column has tripped. Contact Safelift: service@safelift.se for action. • Foot pedal (accessory) not pressed in. -
Page 17: Liften Går Inte Köra (Ma50 / Ma60)
• Defective drive motor. • Foot pedal (accessory) not pressed in. 6.5 The lift cannot be driven at high speed (MA50 / MA60) • Speed indicator on the right joystick button does not light yellow. • Lift platform not lowered to bottom position. -
Page 18: Elschema
7. ELECTRICAL DIAGRAM... -
Page 19: Hydraulschema
8. HYDRAULIC SCHEME... -
Page 20: Platform Parts
9.1 PLATFORM PARTS ITEM QTY PART NUMBER DESCRIPTION 5010-002-050 Washer 5010-200-005 Tray insert 5010-200-009 Tray 5010-200-010 Documet holder A5 5010-200-011 Spiral cable bracket 5010-300-002 Spring BRB 8,4x16x1,6 Washer HV140 ISO 7089 5010-300-003 Sleeve hinge 5010-301 Platform right side 5010-302 Platform left side 5010-303 Gate 5010-309... -
Page 22: Control Panel Parts
9.2 CONTROL PANEL PARTS ITEM QTY PART NUMBER DESCRIPTION Ancorage point 1800-024-1 Spiral cable 5010-400-009-8 Cover 5100-900-008 Spiral cable assembly 701979 Push button 10151808 Handle BRB 8,4x16x1,6 Washer HV140 ISO 7089 155-01-168 Pull relief DM 6 FTH-1-01-M Pull Relief K6S - M5x8 Screw M5 - Nylock DIN985 Lock nut M5 M8 - Nylock DIN985 Locking nut M8... -
Page 24: Lift Pillar Parts
9.3 LIFT PILLAR PARTS ITEM QTY PART NUMBER DESCRIPTION 24RS06B1 Chain lock 1250-001-020 Sprocket wheel 1250-100-039 Inner chain bracket 5010-002-221 Support roller 5010-002-222 Shaft support roller 5010-002-225 Outer chain bracket 5010-167 Chain 5010-200 Pillar 5010-500 Hydraulic cylinder 5010-500-006 Pivot bracket 5011-001-016 Shaft 5100-001-001... -
Page 26: Chassis Parts
9.4 CHASSIS PARTS ITEM QTY PART NUMBER DESCRIPTION 2MDA1550MOLEFT Gear reducer set (left side) 2MDA1550MORIGHT Gear reducer set (right side) 08B1-RULLKEDJA-1 Chain 08B112 1/2 Sprocket wheel 08B112_20 Sprocket wheel 8WEBCSPN02 Hydraulic Power Pack 5010-100-108 Bearing spacer 5010-100-109 Sleeve emergency lowering 010-100-110 Rubber membrane 5010-400-002... -
Page 28: Electric Parts Chassis
9.5 ELECTRIC PARTS CHASSIS ITEM QTY PART NUMBER DESCRIPTION 4RA377504011 Relay 6 EK 002 843 011 Main switch 143-21-147 IEC Connector C14 5010-100-015 Clamp battery 5010-100-060 Tilt sensor T1 701979 Push button 924216-507 Battery charger 378662001 Control box 930075065B912 Battery DC 12V 75 Ah BRB 6,4x12x1,6 Washer HV140 ISO 7089 M6M - M6... -
Page 30: Battery Parts
9.6 BATTERY PARTS ITEM QTY PART NUMBER DESCRIPTION 8KX707913001 Battery terminal - 8KX707913011 Battery terminal + 5010-100-070 Bracket double micro switch Batterikabel_MA50-1 Battery cable - to + Batterikabel_MA50-2 Battery to ground Batterikabel_MA50-3 Battery cable + to switch BRB 3,3x6,6x0,5 Washer HV140 ISO 7089 BRB5,3x10x1 Washer M6M - M3... -
Page 32: Decals
Decal Safety harness 5010-100-029 Decal USB 5010-100-030 Decal Original instructions 5010-100-031 Decal Lifting loops 5010-100-033 Decal Warning sign platform ENGLISH 5010-100-041 Decal MA50 5010-100-071 Decal MA60 5010-100-050 Decal Emergency lowering 5010-100-054 Decal Pinching hand and foot 5010-100-055 Decal Control panel platform 5010-100-056... -
Page 34: Inspection And Service Notes
10. INSPECTION AND SERVICE NOTES Date Action... - Page 35 Date Action...
- Page 36 ADDRESS WEBSITE Låglyftar i Sverige AB www.safelift.se Kvarnvägen 14 SE-352 41 Växjö E-MAIL service@safelift.se Sweden SafeLift tillverkas och marknadsförs av:...
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