SD 650 R E5 MY23 SUPERDUAL SUMMARY PRESENTATION ........................3 INSTRUCTIONS FOR USING THE MOTORCYCLE ............. 27 IMPORTANT NOTICES ....................... 3 PRE-RIDE CHECKS ......................27 IMPORTANT .......................... 4 ANTI-LOCK BRAKING SYSTEM - ABS ................27 PARTS REPLACEMENT ....................... 4 INSTRUCTIONS FOR RUNNING-IN ................27 SAFE RIDING AND MOTORCYCLE SAFETY ..............
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SD 650 R E5 MY23 SUPERDUAL FRONT BRAKE FLUID LEVEL CHECK ................41 REAR BRAKE PEDAL POSITION ADJUSTMENT ............42 REAR BRAKE PEDAL FREE PLAY ADJUSTMENT ............42 THROTTLE CABLE ADJUSTMENT .................. 43 SUSPENSIONS ........................43 ADJUSTING THE FRONT FORK ..................44 FORK OIL LEVEL .........................
Welcome to the SWM motorcycling Family! 1) The Superdual model is a motorcycle for ROAD use, guaranteed free of defects Your new SWM motorcycle is designed and manufactured to be the best in its and covered by legal warranty provided that the STANDARD CONFIGURATION category.
SWM workshops. PARTS REPLACEMENT The cost for changing parts and for the labour nec- When parts replacement is required, use only SWM essary in order to comply with the maintenance plan ORIGINAL parts. is charged to the Customer.
SD 650 R E5 MY23 SUPERDUAL SAFE RIDING AND MOTORCYCLE - Before overtaking, check there are no obstacles - The riding position of both the rider and the pas- SAFETY in front of the vehicle you want to overtake and senger is important for motorcycle control.
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SD 650 R E5 MY23 SUPERDUAL Risks related to carbon monoxide Antilock Braking System - ABS Precautions for children Exhaust gas contains carbon monoxide, a colorless ABS is an electro-mechanical braking aid system: it WARNING and odorless gas. Breathing in carbon monoxide prevents the wheels from locking during braking, ...
SD 650 R E5 MY23 SUPERDUAL MOTORCYCLE IDENTIFICATION DATA ENGINE NUMBER The engine identification number is stamped at the top of the crankcase, while vehicle serial number or Vehicle Identification Number is stamped on the steer- ing head tube. * * * * * * A10P Always quote the number stamped on the frame when ordering spare parts or requesting further details about your vehicle and note it on this booklet.
SD 650 R E5 MY23 SUPERDUAL TECHNICAL DATA Transmission ratio....................2. 343 ENGINE CLUTCH Type ...................single cylinder, 4 stroke Type ............multidisc in oil bath with hydraulic control Cooling..................Liquid with elect ric fan Transmission ratio Bore........................100 mm. 1st gear ....................2.615(z 34/13) Stroke ......................
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SD 650 R E5 MY23 SUPERDUAL FRONT BRAKE Oil and oil filter replacement.................1.7l Oil Type .......Floating Ø 300 mm disc (Wave) with hydraulic control replacement ......................1.5 l and fixed radial calliper Homologation ......................EURO 5 REAR BRAKE LUBRICANTS AND TOPPING UPS Type....fixed disc, Ø 220 mm. with hydraulic control and floating caliper Engine, gearbox and primary drive lubricating oil SHELL SAE 5W 40 RIMS...
SD 650 R E5 MY23 SUPERDUAL INSTRUMENTS WARNING AND SIGNAL LIGHTS The motorcycle is equipped with a digital instrument divided into the following Left turn indicator light. areas: Right turn indicator light. 1) Signal lights (see “Warning and signal lights”) High-beam light.
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SUPERDUAL TURNING INDICATOR LIGHTS “ ” - If the symbol lights up again upon the following start up, contact an SWM Dealer. The light flashes when activating the left or right hand turning indicator using the FUEL RESERVE WARNING LIGHT“...
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SD 650 R E5 MY23 SUPERDUAL MULTIFUNCTION DISPLAY SELF-INSPECTION 1) Speedometer ① Connect with IGN only (or connect with IGN after BAT is connected), LCD per- Indicates motorcycle speed. forms self-inspection. 2) Speed scale indication: ② Connect with BAT and IGN at the same time, the same as point. Km/h = kilometres /hour BUTTON CONTROL Mph = miles/hour...
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MIL indication displays or not is transferred to be controlled by CAN. ② MIL sts signal is 0, MIL indication OFF. ③ MIL sts signal is 1, MIL indication ON. Find the nearest closes SWM dealer to check the fault. Operate as shown for the following error codes. REVOLUTION COUNTER The rev.
SD 650 R E5 MY23 SUPERDUAL ABS MALFUNCTION LIST Malfunction Possible Causes Possible Impact Recommended Measures Poor connect of battery ter- C1101 ECU Voltage supply: high voltage ABS alarms and not working. Clean the terminal. minal. Poor connect of battery ter- C1102 ECU Voltage supply: low voltage ABS alarms and not working.
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SD 650 R E5 MY23 SUPERDUAL Malfunction Possible Causes Possible Impact Recommended Measures ECU error (hardware, Micro-control- ABS internal damange and not C1604 ABS Internal damange Replace ABS ler error) working. ABS internal damange and not C2308 Valve fault, inlet valve front ABS Internal damange Replace ABS working.
SD 650 R E5 MY23 SUPERDUAL APPENDIX: DTC LIST System or compo- Error Error description Driver behavior nent code Coolant/Oil Sensor P0118 Coolant/Oil Temperature Sensor Circuit High Voltage Stop the engine and check whether the cylinder or Open temperature sensor is connected effectively. If the P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage error still persist ask for assistance.
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SD 650 R E5 MY23 SUPERDUAL System or compo- Error Error description Driver behavior nent code Front Oxygen Sensor P2A00 Front oxygen sensor signal activate failure Check if the front oxygen sensor is connected ef- P00D1 Front oxygen sensor heating circuit low current fectively.
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SD 650 R E5 MY23 SUPERDUAL System or compo- Error Error description Driver behavior nent code Intake Temperature P0111 Intake temperature sensor signal stuck Sensor P0650 MIL Circuit Malfunction Check if there's history error. Reset. If the error still persist ask for assistance. Front Oxygen Sensor P2195 Front oxygen sensor PE too thin...
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SD 650 R E5 MY23 SUPERDUAL System or compo- Error Error description Driver behavior nent code Park Neutral Switch P0850 Park Neutral Switch Error Check if the park neutral switch is connected effec- Diag tively. If the error still persist ask for assistance. Tachometer P1693 Tachometer Circuit Low Voltage...
SD 650 R E5 MY23 SUPERDUAL CONTROLS STEERING LOCK R.H. HANDLEBAR SWITCH IGNITION SWITCH The motorcycle comes with a steering lock located The right-hand switch features the following con- The ignition switch has three positions. trols: on the ignition switch (1). - From the position, i.e.
SD 650 R E5 MY23 SUPERDUAL L.H. HANDLEBAR SWITCH Rear wheel ABS exclusion selector The left-hand switch features the following controls: The rear wheel ABS function can be disabled for Dimmer switch track riding. High beam flasher (self-cancelling). Note To activate or deactivate the ABS function on the High beam.
SD 650 R E5 MY23 SUPERDUAL DEPTH SPOT LIGHT SWITCH THROTTLE CONTROL FRONT BRAKE CONTROL - To turn on the spot lights (1), press button (2) on The throttle twistgrip (1) is located on the right- The brake control lever (3) is located on the right- the switch.
SD 650 R E5 MY23 SUPERDUAL CLUTCH CONTROL REAR BRAKE CONTROL GEAR SHIFT CONTROL The hydraulic clutch control lever (1) is located on The rear brake control ① is placed on the right- The lever (1) is placed on the left-hand side of the the left-hand side of the handlebar and is protected hand side of the motorcycle.
SD 650 R E5 MY23 SUPERDUAL INSTRUCTIONS FOR USING THE ANTI-LOCK BRAKING SYSTEM - ABS INSTRUCTIONS FOR RUNNING-IN MOTORCYCLE The ABS is an electromechanical braking-aid system: The exclusivity of the design, coupled to the high Note It prevents the wheels from locking during braking quality of the materials used and the accuracy of the If you are not familiar with the motorcycle operation, and helps keep the vehicle stable whenever the road...
SD 650 R E5 MY23 SUPERDUAL TROUBLESHOOTING filter dirty; clean or replace the filters. FUEL The following list is used for troubleshooting and to Recommended fuel: premium grade UNLEADED The engine knocks find the necessary remedies. fuel (R.O.N. 95). - Excessive carbon deposit on the piston crown, or The engine does not start in the combustion chamber: clean.
SD 650 R E5 MY23 SUPERDUAL SIDESTAND CENTRAL STAND When the bike is off, place it on its side stand. A side - Grab the left knob (1) of the handle and the rear stand ① is supplied with every motorcycle. left large handle (2).
SD 650 R E5 MY23 SUPERDUAL MOUNTING/DISMOUNTING OF RIDER Mounting of rider Mounting of passenger AND PASSENGER With the motorcycle on the side stand, do the fol- Get the rider to mount first as described in the rel- General lowing: evant section without starting the engine.
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SD 650 R E5 MY23 SUPERDUAL - Place your left hand on the rider's shoulder, your - Hold onto the special handles (2). Dismounting the motorcycle left foot on the footrest and then mount the mo- - Using your left leg, fully retract the stand. - Stop the vehicle and switch off the engine.
SD 650 R E5 MY23 SUPERDUAL ADJUSTING THE REAR-VIEW MIRRORS STARTING THE ENGINE Note Sit on the motorcycle as described in the relative With engine cold, i.e. after a long stop of the mo- A safety switch is set on the clutch lever support. paragraph.
SD 650 R E5 MY23 SUPERDUAL Note STOPPING THE MOTORCYCLE AND THE ENGINE Important note in case of cold starts at low temper- - Fully close the throttle twistgrip (1) to decelerate atures the motorcycle. It is recommended to briefly warm up at idle speed - Apply both front (2) and rear (3) brakes while until you get a normal engine response to the ac- downshifting (for fast deceleration, press firmly on...
SD 650 R E5 MY23 SUPERDUAL STOPPING THE MOTOR IN AN EMERGENCY - Press the red button (7) to stop the motor; after use, bring it back to the “out” position. When the bike is off, place it on its side stand. WARNING It can be useful to use the front brake independently or to use the combined braking...
SD 650 R E5 MY23 SUPERDUAL CHECKING THE OIL LEVEL ENGINE OIL AND FILTER CHANGE METAL FILTER CLEANING Keeping the motorbike level and in a vertical posi- After draining the oil as described above, operate as WARNING tion, check the oil level through the inspection (1) follows: Be careful not to touch hot engine oil.
SD 650 R E5 MY23 SUPERDUAL CAUTION COOLANT LEVEL CHECK CAUTION Pay attention to the filter (8) reassembling direc- Check level (1) in right-hand radiator when engine Avoid removing radiator cap (3) when engine is tion. is cold (place the motorbike fully upright). The cool- hot, as coolant may spout out and cause scalding.
SD 650 R E5 MY23 SUPERDUAL WARNING Filling procedure - Pour the necessary quantity of coolant in the ra- The coolant replacement operation must be per- diator then warm up the engine in order to elim- formed with the engine cold. inate any possible air bubbles.
SD 650 R E5 MY23 SUPERDUAL TANK REMOVAL To check the correct adjustment of the throttle ca- ble, operate as follows: Remove the saddle as indicated in the “Air fil- ter check” section; Press the quick coupling hub (1) and detach the connecting hoses (2) of the two sides of the tank;...
SD 650 R E5 MY23 SUPERDUAL SPARK PLUG CHECK Correct heat rating: Spark plug (2) gap shall be 0.7-0.8mm. The tip of the insulator should be dry and the colour A wider gap may cause difficulties in starting the should be light brown or grey. engine and overload the coil.
SD 650 R E5 MY23 SUPERDUAL AIR FILTER CHECK AIR FILTER CLEANING - Insert the key in latch (1) then turn clockwise to Wash the filter with a specific detergent (MOTUL release the saddle lock; remove the saddle (2). AIR FILTER CLEAN or similar) then dry it fully (wash - Disengage rear right-hand side panel (3) from fil- filter with gasoline only in case of need).
(B) tem, hence an extension of the lever stroke. brake system immediately checked by the SWM COUNTER CLOCKWISE. Free play (a) must be at Dealer. REAR BRAKE FLUID LEVEL CHECK least 3 mm.
SD 650 R E5 MY23 SUPERDUAL REAR BRAKE PEDAL POSITION ADJUSTMENT REAR BRAKE PEDAL FREE PLAY ADJUSTMENT WARNING The position of the rear brake pedal with respect to The rear brake pedal (1) should have a free play (B) In the absence of the required free play, the the footrest may be adjusted according to the indi- (5mm) before the brakes begin to bite.
SD 650 R E5 MY23 SUPERDUAL THROTTLE CABLE ADJUSTMENT SUSPENSIONS WARNING Free play (A) must be at least 3mm. Standard suspensions setting derives from several ALWAYS remember that all the motorcycles and The lever position can be adjusted to suit the rider extensive demanding tests in various usage condi- their parts used in competitions of any type are hand size.
SD 650 R E5 MY23 SUPERDUAL ADJUSTING THE FRONT FORK FORK OIL LEVEL For regular fork operation, both legs must be pro- a) REBOUND (TOP ADJUSTER) vided with the necessary oil quantity. Remove the Standard setting: - 12 clicks. fork legs from the fork to check the oil level. Work To reset standard calibration, turn adjuster (C) as follows: clockwise to reach the fully closed position;...
If bags are assembled, refer to the manual for "Op- WARNING erating limits". Never disassemble the shock absorber, which contains compressed gas. Contact your SWM WARNING A: Distance Dealer for any major service. Be careful not to touch hot exhaust pipe while B: Rear mudguard top height adjusting the shock absorber.
SD 650 R E5 MY23 SUPERDUAL ADJUSTING THE SHOCK ABSORBER XTENSION CHAIN ADJUSTMENT - loosen the check nuts (1) on both chain tensioners REBOUND - Standard setting: Chain should be checked, adjusted and lubricated and work on the screws (3) with a 10mm. wrench to - 20 clicks (±...
SD 650 R E5 MY23 SUPERDUAL CHAIN, FRONT SPROCKET, REAR SPROCKET CHAIN LUBRICATION WEAR CHECK Lubricate the chain following these instructions. Check the chain wear as follows: CAUTION - Fully stretch the chain with the adjusting screws; Never use grease to lubricate the chain. Grease - Mark 20 chain links;...
SD 650 R E5 MY23 SUPERDUAL CAUTION REMOVING THE FRONT WHEEL REASSEMBLING THE FRONT WHEEL Check the chain guide alignment, and remember Set a stand under the engine and see that the front - Fit the left spacer (D) on the wheel hub. that a bent element can cause chain early wear.
SD 650 R E5 MY23 SUPERDUAL REMOVING THE REAR WHEEL TYRES Unscrew the nut (1) of the wheel shaft (3) and extract Always keep the tyres properly inflated. Their pres- it. It is not necessary to loosen the chain tensioners sure must always correspond to that specified in the (2) in this way, the chain tension will remain un- "Technical data"...
SD 650 R E5 MY23 SUPERDUAL BRAKES The key components of the braking systems are: brake master cylinder with its lever (front) or pedal (rear), brake lines, calliper assembly and disc. LEGEND 1. Front brake control lever 2. Front brake master cylinder with fluid reservoir 3.
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SD 650 R E5 MY23 SUPERDUAL BRAKE PADS REMOVAL PADS WEAR WARNING - Remove clips (1). Check brake pad wear. Do not ride the motorcycle until the brake lever - Slide out pin (2). Service limit “ A” is: 3.8mm. or pedal is fully effective.
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Note*: The braking system bleeding operation must be performed at a SWM service centre, using the rele- vant bleeding fittings (1) and (2). WARNING Periodically check the connecting hoses (see “Scheduled Maintenance Chart”): if the hoses (A)
SD 650 R E5 MY23 SUPERDUAL ELECTRICAL COMPONENTS LOCATION The ignition system includes the following elements: - Generator (1), on the inner side of L.H. crankcase cover; - Electronic ignition coil (2) under the fuel tank; - Electronic control unit (3) under the saddle; - Voltage regulator (4) on the R.H.
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SD 650 R E5 MY23 SUPERDUAL The electrical system includes the following ele- ments: 12V-12Ah Battery (11) under the saddle; Turning indicators flasher (12) located on the utilities holder plate, under the saddle; Relays located on the utilities holder plate, under the saddle;...
SD 650 R E5 MY23 SUPERDUAL FUSES FD- 20A (cable sheath with “FDC” written on Fuse malfunction could cause problems for the mo- it): heater fan, rear stop, high beam, low torcycle. In order to access the fuses, do the follow- beam, directional signals, horn, dashboard ing: power (instrument function viewing).
SD 650 R E5 MY23 SUPERDUAL CABLE COLOUR CODING Y-Yellow 25. Additional power supply B -Blue Y/G -Yellow/Green 26.L.H. switch B/Bk- Blue/Black Y/R- Yellow/Red 27.Ignition switch B/W- Blue/White Y/W -Yellow/White 28. Turning indicators flasher Bk- Black KEY TO WIRING DIAGRAM 29.
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If electrolyte leaks, or other failure of the electrica sys- - Remove the seat as described in the relevant para- with skin, eyes or clothing. tem, are detected, contact the SWM Dealer. graph; REMEDIES: CONTACT WITH THE SKIN: Flush with If the vehicle remains unused for long periods, it is - Release the battery fastening elastic;...
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SD 650 R E5 MY23 SUPERDUAL HEADLIGHT -To replace the parking light bulb (10) extract it from Proceed as follows to reach the headlamp bulbs: the inside cover. - Unscrew the screws (1) and remove the fairing (2). TAIL LIGHT -Remove the casing (3) by pulling it outward;...
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SD 650 R E5 MY23 SUPERDUAL HEADLIGHT ADJUSTMENT When checking the proper aiming of the headlight beam: inflate tyres at the right pressure, have a per- son sit astride the motorcycle and set the motorcy- cle perpendicular to its longitudinal axis. At 10 metres from a wall or screen, trace a horizon- tal line at the height of headlight centre and a ver- tical one, in line with vehicle longitudinal axis.
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SD 650 R E5 MY23 SUPERDUAL PPENDIX CLEANING LONG PERIOD OF INACTIVITY Before washing the motorcycle, it is necessary to duly protect the following parts: When the motorcycle is to be stored for a certain period, it should be prepared for Rear opening of the muffler;...
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SD 650 R E5 MY23 SUPERDUAL PRE-DELIVERY INSPECTION Screws and nuts Check / Tighten Description Operation Pre-delivery Hose clamps Check Check / Tighten Engine oil Check level General lubricatio Spark plugs Check / Replace General test ...
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SD 650 R E5 MY23 SUPERDUAL APPENDIX A 63- EN...
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SD 650 R E5 MY23 SUPERDUAL SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE SWM DEALER) SD650 R E5 ENGINE 1000 Km 5000 Km 10000Km 15000Km 20000Km VALVES C (*) C (*) C (*) C (*) C (*) INTAKE/EXHAUST ROCKER ARMS...
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SD 650 R E5 MY23 SUPERDUAL OIL PUMP OIL FILTER CARTRIDGE CLUTCH HUB CLUTCH DISCS CLUTCH SPRING CLUTCH DISCS HOUSING DRIVE SPROCKET SPARK PLUG SPARK PLUG CAP AIR FILTER COOLANT HOSES AND CLAMPS POMPA ACQUA - RADIATORS HOSE COOLANT SIDE STAND CHAIN SLIDERS 65- EN...
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SD 650 R E5 MY23 SUPERDUAL SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE SWM DEALER) SD650 R E5 CHASSIS 1000 Km 5000 Km 10000Km 15000Km 20000Km CLUTCH AND BRAKE FLUIDS BRAKE HYDRAULIC CONTROLS BRAKE PADS WEAR BOWDEN CABLES...
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SD 650 R E5 MY23 SUPERDUAL SECOND.DRIVE CHAIN/CHAIN TENS.ROLLERS CHAIN GEARB.OUTPUT SPROCKET/REAR SPROCKET SIDE STAND SCREWS WHEEL HUB BEARINGS FRONT FORK FLUID OVERALL TIGHTENING OF LUBRICATION/GREASING Key for Maintenance Schedule: C: CHECK C (*): CHECK CLEARANCE L: LUBRICATE P: CLEAN P/S (**): CLEAN OR CHANGE (depending on the conditions of use of the motorcycle) R: FRONT FORK OVERHAUL S: CHANG...
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