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SM 125 E5 2023
Quick Reference Manual

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Summary of Contents for SWM SM 125 E5 2023

  • Page 1 SM 125 E5 2023 Quick Reference Manual...
  • Page 2: Table Of Contents

    SM 125 E5 2023 SUMMARY FUEL ............................26 PRESENTATION ........................3 SIDESTAND ......................... 27 IMPORTANT NOTICES ....................... 3 INSTRUCTIONS FOR USING THE MOTORCYCLE ............. 28 IMPORTANT .......................... 4 PRE-RIDE CHECKS ......................28 PRECAUTIONS FOR CHILDREN ..................4 INSTRUCTIONS FOR RUNNING-IN ................28 SAFE RIDING AND MOTORCYCLE SAFETY ..............
  • Page 3 SM 125 E5 2023 PAD WEAR .......................... 40 HEADLIGHT BULB REPLACEMENT ................58 PAD CLEANING........................41 PLATE LIGHT BULB REPLACEMENT ................58 PAD INSTALLATION ......................41 TURNING INDICATOR BULB REPLACEMENT .............58 DISC CLEANING ......................... 41 HEADLIGHT ADJUSTMENT .....................59 COMBINED BRAKING PEDAL POSITION ADJUSTMENT ........41 APPENDIX ..........................60...
  • Page 4: Presentation

    Welcome to the SWM motorcycling Family! functional defects and covered with legal guarantee, as far as the STANDARD Your new SWM motorcycle is designed and manufactured to be the best in its CONFIGURATION IS MAINTAINED and the suggested maintenance table, field.
  • Page 5: Important

    SM 125 E5 2023 IMPORTANT PRECAUTIONS FOR CHILDREN Parts Replacement In order to maintain the vehicle’s “Guarantee of WARNING When parts replacement is required, use only Functionality”, the client must follow the mainte- SWM ORIGINAL parts. Park the vehicle where it is unlikely to be nance programme indicated in the user’s manual...
  • Page 6: Safe Riding And Motorcycle Safety

    SM 125 E5 2023 SAFE RIDING AND MOTORCYCLE - Keep a safe distance from the vehicles in front - Do not switch off the engine when going down- SAFETY of you. hill. - Before overtaking, check there are no obstacles...
  • Page 7 SM 125 E5 2023 Risks related to carbon monoxide Exhaust gas contains carbon monoxide, a colorless and odorless gas. Breathing in carbon monoxide may cause loss of consciousness and death. If you start the engine in a fully or partially closed environment, the air you breathe in may contain a hazardous amount of carbon monoxide.
  • Page 8: Identification Data

    SM 125 E5 2023 IDENTIFICATION DATA ENGINE NUMBER The engine identification number is stamped at the top of the crankcase, while ve- hicle serial number or Vehicle Identification Number is stamped on the steering tube of the frame. B20N????? Always quote the number stamped on the frame when ordering spare parts or re- questing further details about your vehicle and note it on this booklet.
  • Page 9 SM 125 E5 2023 CONTROL LOCATION 1. Front brake control lever 2. Throttle twistgrip 3. Rear brakes pedal 4. RH Switch 5. Instrument 6. Ignition switch 7. LH Switch 8. Clutch control lever 9. Gear shift control pedal (first gear is engaged by pushing the lever downwards;...
  • Page 10: Technical Data

    SM 125 E5 2023 TECHNICAL DATA FUEL SYSTEM Type..................Electronic injection feed ENGINE Throttle body...................... ø 32 mm. Type ....................single cylinder , 4 stroke PRIMARY DRIVE Cooling..................Liquid with elec tric fan Drive pinion gear-Clutch ring gear ............Z 20-Z 67 Water radiators ......................n°2 Transmission ratio....................
  • Page 11 SM 125 E5 2023 SECONDARY DRIVE RIMS Gearbox outlet pinion -rear crown............Z 14-Z 54 Front .................. in light allo y: 2,75x17” Transmission ratio....................3,857 Rear ..................in light alloy 4,00x17” TRANSMISSION CHAIN TIRES Type........................428H/136 Front..................... MICHELIN.110/70 -17” FRAME Rear..................... MICHELIN 140/70-17”...
  • Page 12: Lubricants And Topping Ups

    SM 125 E5 2023 LUBRICANTS AND TOPPING UPS Dry weight......................126 kg Fuel tank capacity...................... 7.5 l Engine, gearbox and primary drive lubricating oil Coolant capacity....................1.1 -1.3 l MOTUL 10W 40 Transmission oil Engine coolant Oil and oil filter replacement.................1. 5 l MOTUL INUGEL EXPERT Oil replacement ......................
  • Page 13: Instruments

    SM 125 E5 2023 INSTRUMENTS WARNING AND SIGNAL LIGHTS Left turn indicator light. The motorcycle is equipped with a digital instrument divided into the following areas: Right turn indicator light. 1) Signal lights (see “Warning and signal lights”) High-beam light.
  • Page 14 -wait for a few minutes and restart the engine. or injection system failure. If the light turns on again, see the closest SWM dealer to check the ABS system. -Stop and turn off the engine. -Wait a few minutes and restart the engine; if the light comes on again, contact your nearest SWM dealer to have the self-test system checked.
  • Page 15: Multifunction Display

    SM 125 E5 2023 MULTIFUNCTION DISPLAY SELF-INSPECTION ① Connect with BAT only, the dashboard displays item description “665-02” 1) Speedometer Indicates motorcycle speed. 2s, then displays version “----01” 2s, and LCD self-inspection performed 2) Speed scale indication: at last. Km/h = kilometres /hour ②...
  • Page 16: Revolution Counter

    ③ ABS malfunction code displays as Cnnn at odometer (1). to the initial time '0:00' after power on again. Find the nearest closes SWM dealer to check the fault. Operate as shown for the following error codes. ECU MALFUNCTION/MIL INDICATION...
  • Page 17 MIL indication displays or not is transferred to be controlled by CAN. ② MIL sts signal is 0, MIL indication OFF. ③ MIL sts signal is 1, MIL indication ON. Find the nearest closes SWM dealer to check the fault. Operate as shown for the following error codes. EN-16...
  • Page 18: Abs Malfunction List

    SM 125 E5 2023 ABS MALFUNCTION LIST Malfunction Possible Causes Possible Impact Recommended Measures C1101 ECU Voltage supply: high voltage Poor connect of battery terminal. ABS alarms and not working. Clean the terminal. C1102 ECU Voltage supply: low voltage Poor connect of battery terminal.
  • Page 19: Appendix: Dtc List

    SM 125 E5 2023 Malfunction Possible Causes Possible Impact Recommended Measures ABS internal damange and not C2324 Valve fault, inlet valve rear ABS Internal damange Replace ABS working. ABS internal damange and not C2328 Valve fault, outlet valve rear ABS Internal damange Replace ABS working.
  • Page 20 SM 125 E5 2023 System or component Error code Error description Driver behavior Coolant/Oil Sensor P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open Stop the engine and check whether the cylinder tempera- P0117 Coolant/Oil Temperature Sensor Circuit ture sensor is connected effectively. If the error still persist Low Voltage ask for assistance.
  • Page 21 SM 125 E5 2023 current Fuel Pump Relay (FPR) P0232 FPR Coil Circuit High Voltage Check if the fuel pump relay is connected effectively. If P0231 FPR Coil Circuit Low Voltage or Open the error still persist ask for assistance.
  • Page 22 SM 125 E5 2023 Intake Temperature Sensor P0111 Intake temperature sensor signal stuck P0650 MIL Circuit Malfunction Check if there's history error. Reset. If the error still persist ask for assistance. Front Oxygen Sensor P2195 Front oxygen sensor PE too thin...
  • Page 23 SM 125 E5 2023 P1694 Tachometer Circuit High Voltage Check if the crankshaft position sensor is connected effec- tively. If the error still persist ask for assistance. Idle Control System P0505 Idle Speed Control Error Check if the circuit is connected effectively. Reset. If the er- ror still persist ask for assistance.
  • Page 24: Throttle Control

    SM 125 E5 2023 THROTTLE CONTROL FRONT BRAKE CONTROL The throttle twistgrip (1) is located on the right- The brake control lever (2) is located on the right- hand side of the handlebar. The position of the hand side of the handlebar. The position of the...
  • Page 25: Ignition Switch

    SM 125 E5 2023 IGNITION SWITCH R.H. HANDLEBAR SWITCH - To unlock the steering, follow the above proce- The ignition switch has three positions: The right-hand switch features the following con- dure in reverse order Motorcycle start position (key not removable).
  • Page 26: L.h. Handlebar Switch

    SM 125 E5 2023 L.H. HANDLEBAR SWITCH CLUTCH CONTROL The left-hand switch features the following con- The clutch control lever (1) is located on the left- trols: hand side of the handlebar and is equipped with a Headlight protection. High beam flasher (self-cancelling)
  • Page 27: Summary Fuel

    SM 125 E5 2023 GEAR SHIFT CONTROL FUEL The lever (1) is placed on the left-hand side of the Recommended fuel: premium grade UNLEADED engine. The operator must release the lever after fuel (R.O.N. 95). each gear change to allow it to return to its central -Turn the key (2) clockwise in order to release the position.
  • Page 28: Sidestand

    SM 125 E5 2023 SIDESTAND Periodically check the side stand (see “Scheduled When the bike is off, place it on its side stand. A Maintenance Chart”); make sure that the springs side stand (1) is supplied with every motorcycle. are not damaged and the side stand freely moves.
  • Page 29: Instructions For Using The Motorcycle

    SM 125 E5 2023 INSTRUCTIONS FOR USING THE INSTRUCTIONS FOR RUNNING-IN TROUBLESHOOTING MOTORCYCLE The exclusivity of the design, coupled to the high The following list is used for troubleshooting and quality of the materials used and the accuracy of to find the necessary remedies.
  • Page 30: Mounting/Dismounting Of Rider And Passenger

    SM 125 E5 2023 - Fuel pump protection filter or injector protec- tion filter dirty; clean or replace the filters. The engine knocks - Excessive carbon deposit on the piston crown, or in the combustion chamber: clean. - Faulty spark plug or wrong heat rating: replace The alternator fails to charge, or its charge is in- sufficient.
  • Page 31 SM 125 E5 2023 PASSENGER With the motorcycle on the side stand, do the fol- Mounting of passenger General lowing: - Get the rider to mount first as described in the Carefully read the instructions below as they pro- - From the left side, hold the handlebar correctly relevant section without starting the engine.
  • Page 32: Adjusting The Rear-View Mirrors

    SM 125 E5 2023 Place your left hand on the rider's shoulder, your Dismounting the motorcycle ADJUSTING THE REAR-VIEW MIRRORS left foot on the footrest and then mount the mo- -Stop the vehicle and switch off the engine. Sit on the motorcycle as described in the relative torcycle by lifting your right leg and moving care- paragraph.
  • Page 33: Starting The Engine

    SM 125 E5 2023 STARTING THE ENGINE After getting on the motorcycle as described in the relative paragraph, operate as follows to start the engine: - Place ignition key (1) to position (the buzz that you hear when you turn the key to caused by the fuel pump which puts the feeding system under pressure);...
  • Page 34: Motorcycle And The Engine Stop

    SM 125 E5 2023 MOTORCYCLE AND THE ENGINE STOP STOPPING THE MOTOR IN AN EMERGENCY - Fully close the throttle twist grip (1) to decelerate - Flick the red switch (7) to stop the engine the motorcycle. and then flick it back to...
  • Page 35: Periodic Maintenance And Adjustments

    SM 125 E5 2023 PERIODIC MAINTENANCE AND MOTOR OIL REPLACEMENT ADJUSTMENTS WARNING ENGINE-TRANSMISSION OIL LEVEL Be careful not to touch hot engine oil. Keeping the motorbike level and upright, check Drain the oil with WARM ENGINE; proceed as fol- the oil level through the inspection window (1) on lows: the right crankcase.
  • Page 36: Oil Filter Replacement

    SM 125 E5 2023 OIL FILTER REPLACEMENT COOLANT LEVEL After draining the oil as described above, operate as Check level (1) in right-hand radiator when engine follows: is cold (place the motorbike fully upright). The cool- - Unscrew the two screws (1) and remove the cover ant must be 10mm (0.39in) above the parts and the...
  • Page 37: Saddle Removal

    SM 125 E5 2023 SADDLE REMOVAL RIGHT LATERAL PANEL REMOVAL To access to some components it is necessary to re- The air filter are placed under the right lateral panel move the saddle by working as follows: (1). -Turn the key (2) clockwise in order to release the For its removal work as follows: saddle (1) from the locking position.
  • Page 38: Spark Plug Check

    SM 125 E5 2023 REPLACEMENT To access to the air filter work as follows: - Remove the saddle and the right lateral panel (1) as described in the previous paragraphs. - Unscrew the two screws (2) and remove the protection (3).
  • Page 39 SM 125 E5 2023 Spark plug (2) gap shall be 0.6-0.8mm The tip of the insulator should be dry and the col- CAUTION A wider gap may cause difficulties in starting the our should be light brown or grey. Before refitting the plug, thoroughly clean the engine and overload the coil.
  • Page 40: Front Brake Fluid Level Check

    Since it is dangerous to ride may be defective. Since it is dangerous to ride the motorcycle under such conditions, have the the motorcycle under such conditions, have the brake system immediately checked by the SWM brake system immediately checked by the SWM Dealer. Dealer.
  • Page 41: Brake Pad Wear Check

    SM 125 E5 2023 BRAKE PAD WEAR CHECK PAD WEAR Front pads Check pad wear. - Unscrew the pin (1) and remove the pads (2). Respect the service limit “A” indicated in the rele- Rear pads vant figures. - Unscrew the plug (3).
  • Page 42 SM 125 E5 2023 PAD CLEANING DISC CLEANING COMBINED BRAKING PEDAL POSITION Make sure that there are no traces of brake fluid A poor braking efficiency can also be caused by ADJUSTMENT or oil on the pads or discs. Use alcohol to clean the the presence of oil on the disc.
  • Page 43 SM 125 E5 2023 COMBINED BRAKING PEDAL POSITION FREE WARNING AIR VENT FROM FORKS PLAY ADJUSTMENT In the absence of the required free play, the It is recommended to vent air from fork legs on a The combined braking pedal (3) must have a free brake pads will rapidly wear, resulting in the risk monthly basis.
  • Page 44 SM 125 E5 2023 SHOCK ABSORBER ADJUSTMENT WARNING The rear shock absorber must be adjusted accord- Never disassemble the shock absorber, as it ing to rider or rider + passenger weight, and contains pressurised gas. For major service op- ground conditions.
  • Page 45 To recharge the gas in the shock absorber, it is necessary to contact the SWM Dealer. EN-44...
  • Page 46 SM 125 E5 2023 Quick adjustment - Loosen the lock nuts (2) on both the chain ten- CHAIN/FRONT SPROCKET/REAR SPROCKET In the point shown in the figure, fit a bush (a) with sioners and operate on the screws (3) to obtain...
  • Page 47 SM 125 E5 2023 CHAIN CLEANING AND LUBRICATION Washing the chain without O-rings Note Lubricate the chain (1) following the instructions Wash using specific sprays for chains without O- In the presence of muddy and damp ground, the below. rings; alternatively wash with petroleum or naph- residues deposited on rear sprocket, front tha;...
  • Page 48 SM 125 E5 2023 EXHAUST MUFFLER THROTTLE CONTROL CABLE ADJUSTMENT CLUTCH CONTROL LEVER ADJUSTMENT The muffler reduces the exhaust noise, but it is also To check proper adjustment of the throttle control To adjust the clutch, it is necessary to change the an integral part of the exhaust system.
  • Page 49 SM 125 E5 2023 STEERING BEARING CHECK REMOVING THE FRONT WHEEL Place the motorcycle on a stand in vertical position Position a block or a stand under the engine in and secure it so that it cannot overturn. such a way that the front wheel is lifted from the - Stand in front of the motorcycle.
  • Page 50 SM 125 E5 2023 REFITTING THE FRONT WHEEL - Fit the left spacer on the wheel hub. - Insert the wheel between the fork legs so as to insert the brake disc into the calliper. - Fit the previously greased wheel pin (3) from the right side until it is fully home on the left leg;...
  • Page 51 SM 125 E5 2023 REMOVING THE REAR WHEEL TYRES WARNING Unscrew the nut (1) of the wheel pin (3) and extract Always keep the tyres properly inflated. Their pres- The front and rear tyre must be of the same sure must always correspond to that specified in brand and model.
  • Page 52 SM 125 E5 2023 ELECTRICAL COMPONENTS LOCATION The ignition system includes the following ele- ments: - Generator (1), on the inner side of left crankcase cover; - Electronic coil (2) incorporated into the spark plug pipette; - Electronic control unit (3) under the seat;...
  • Page 53 SM 125 E5 2023 The electrical system includes the following ele- ments: - 12 V - 6 Ah battery (9) under the seat; - Turning indicator intermittence device (10) to the left of the rear sub-frame; - Relays placed in the front left part of the chassis under the tank;...
  • Page 54 SM 125 E5 2023 - Lambda sensor (17); - LED type headlight (18) - LED tail light (19). - LED turning indicators (20); - Fuel pump (21) inside the tank. 53- EN...
  • Page 55 SM 125 E5 2023 EN-54...
  • Page 56 SM 125 E5 2023 Cable Colour Coding W/Bk………………………………………………… White/Black Front LH turning indicator B………………………………………………………………………Blue W/R ………………………………………………………White/Red Headlight B/Gr ……………………………………………………Blue /Grey W/Y …………………………………………………White/Yellow Front RH turning indicator Bk………………………………………………………………… Black Y …………………………………………………………………Yellow Instrument Bk/R…………………………………………………… Black /Red Y/W …………………………………………………Yellow /White LH Switch Bk/O……………………………………………… Black / Orange Y/R………………………………………………………Yellow/Red...
  • Page 57 - Remove the seat as described in the relevant tact with skin, eyes or clothing. nance. If electrolyte leaks, or other failure of the paragraph; electrical system is detected, contact the SWM REMEDIES: - First remove the BLACK or BLUE negative cable Dealer.
  • Page 58 SM 125 E5 2023 FUSES Fuse malfunction could cause problems for the motorcycle. To access the fuse box (1) please remove the sad- dle. To prevent short circuits, turn the On/Off switch to OFF, BEFORE working on the fuses. •Do not use fuses with a different capacity from the original one.
  • Page 59 SM 125 E5 2023 HEADLIGHT BULB REPLACEMENT PLATE LIGHT BULB REPLACEMENT TURNING INDICATOR BULB REPLACEMENT The headlight (1) is of LED type. If it does not work, - Unscrew the screw (1) and remove the plate light -The direction indicators (1) are LED type, replace it must be replaced.
  • Page 60 SM 125 E5 2023 HEADLIGHT ADJUSTMENT When checking the proper aiming of the headlight beam: inflate tyres at the right pressure, have a person sit astride the motorcycle and set the mo- torcycle perpendicular to its longitudinal axis. At 10 metres from a wall or screen, trace a hori- zontal line at the height of headlight centre and a vertical one, in line with vehicle longitudinal axis.
  • Page 61 SM 125 E5 2023 APPENDIX oil. CLEANING - Refill with fresh oil. Before washing the motorcycle, it is necessary to LONG PERIOD OF INACTIVITY - Check all the points listed under the inspection duly protect the following parts: When the motorcycle is to be stored for a certain and Adjustment Section (Appendix A).
  • Page 62 SM 125 E5 2023 PRE-DELIVERY INSPECTION  Locks Check operation  Screws and nuts Check / Tighten Description Operation Pre-delivery  Hose clamps Check Check / Tighten  Engine oil Check level   General lubricatio Spark plugs Check / Replace ...
  • Page 63 SM 125 E5 2023 APPENDIX A EN-62...
  • Page 64 SM 125 E5 2023 SM125 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE SWM DEALER) ENGINE 1000 KM 5000 Km 10000 Km 15000 Km 20000 Km REPLACE IF NECESSARY VALVES C (*) C (*) C (*) C (*) C (*)
  • Page 65 SM 125 E5 2023 CLUTCH HUB CLUTCH DISCS CLUTCH SPRING CLUTCH DISCS HOUSING DRIVE SPROCKET SPARK PLUG SPARK PLUG CAP AIR FILTER C: CHECK C (*): CHECK CLEARANCE S: CHANGE L: LUBRICATE R: OVERHAUL P: CLEANING EN-64...
  • Page 66 SM 125 E5 2023 SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE SWM DEALER) SM125 CHASSIS 1000 KM 5000 Km 10000 Km 15000 Km 20000 Km REPLACE IF NECESSARY COOLANT SIDE STAND CHAIN SLIDERS STEERING BEARINGS PLAY FRONT FORK HANDLEBAR HOLDERS AND FASTENING SET REAR SWING ARM BUSHING、...
  • Page 67 SM 125 E5 2023 FUEL HOSES WHEEL HUB BEARINGS REAR DRIVEN SPROCKET REAR TRANSMISSION CHAIN BATTERY BOWDEN CABLES TYRE PRESSURE AND WEAR HEADLAMP BEAM HEIGHT LIGHTS/INDICATIONS/ HORN INSTALLATIONS BOLTS AND NUTS TIGHTNESS GENERAL CHECK EXHAUST SYSTEM LUBRICATION SYSTEM C: CHECK...
  • Page 68 SWM Motorcycles srl, Via Nino Bixio 8, 21024 Biandronno (VA), Italy ph. +390332769911, fax +390332769958, info@swm-motorcycles.it, www.swm-motorcycles.it Assembled in CN -Imported by SWM Motorcycles...

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