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Read this manual carefully before operating this vehicle. OWNER’S MANUAL TW200G1 TW200G1C LIT-11626-29-28 B75-28199-11...
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EAU10043 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Table of contents Location of important labels.... 1-1 For your safety – Checking the throttle grip free pre-operation checks ....... 5-1 play..........7-17 Safety information ......2-1 Valve clearance ......7-18 Operation and important riding Tires..........7-18 Description ........3-1 points..........
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& DUAL-PURPOSE Replacing the fuse......7-34 MOTORCYCLE LIMITED Replacing the headlight bulb ..7-34 WARRANTY ......10-7 Replacing the tail/brake light YAMAHA EXTENDED SERVICE bulb ..........7-36 (Y.E.S.) ........10-9 Replacing a turn signal light bulb ..........7-36 Index ..........11-1 Supporting the motorcycle.....
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 3, 4, 5...
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Location of important labels LOAD LIMIT 3 kg {7 lbs} 3TB-24877-A0 2 California only WARNING This unit contains high pressure nitrogen gas. CARB. Mishandling can cause explosion. FROM FUEL TANK Read owner's manual for instructions. Do not incinerate, puncture or open. 4AA-22259-80 CANISTER TO ATMOSPHERE...
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Location of important labels Read owner’s manual before servicing battery. Electrolyte will damage metal parts or paint. If electrolyte spills, wash area with fresh water immediately. Be sure to connect breather hose after installing battery. 10D-2815N-00...
Safety information EAU1031C Take a training course. Beginners • Use extra caution when you are should receive training from a cer- approaching passing tified instructor. Contact an autho- through intersections, since in- Be a Responsible Owner rized motorcycle dealer to find out tersections are the most likely As the vehicle’s owner, you are respon- about the training courses nearest...
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Safety information tice riding your motorcycle with both hands and keep both that covers your legs, ankles, and where there is no traffic until you feet on the passenger footrests. feet. The engine or exhaust sys- have become thoroughly famil- Never carry a passenger unless tem become very hot during or af- iar with the motorcycle and all of...
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Yamaha accessories, which are avail- ble on both sides of the motorcycle of the motorcycle is changed. To avoid able only from a Yamaha dealer, have to minimize imbalance or instabili- the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or by Yamaha for use on your vehicle.
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Safety information mended by Yamaha, even if sold and limit suspension travel, steering not recommended. installed by a Yamaha dealer. travel or control operation, or ob- Use caution when adding electri- scure lights or reflectors. cal accessories. If electrical acces- Aftermarket Parts, Accessories, •...
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Safety information Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to pre- vent movement. Shift the transmission in gear (for models with a manual transmis- sion). ...
Instrument and control functions EAU10462 EWA10062 1. Turn the handlebars all the way to Main switch/steering lock WARNING the left or right. 2. Push the key in from the “OFF” po- Never turn the key to “OFF” or sition, release it, and then turn it to “LOCK”...
Instrument and control functions EAU1234H EAU12401 with the starter. See page 6-1 for start- Handlebar switches Dimmer switch “ ” ing instructions prior to starting the en- Set this switch to “ ” for the high gine. Left beam and to “ ”...
Instrument and control functions EAU12822 EAU12872 EAU12892 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right side of the handlebar.
Instrument and control functions EAU12944 EAU32282 Brake pedal Fuel tank cap The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10122 WARNING Make sure that the fuel tank cap is...
Gasoline is poisonous and can Your Yamaha engine has been de- heat from the engine or the sun cause injury or death. Handle gaso- signed to use regular unleaded gaso- can cause fuel to spill out of the line with care.
10% (E10). Gas- 1. Arrow mark positioned over “ON” ohol containing methanol recommended by Yamaha because it With the lever in this position, fuel flows can cause damage to the fuel system FUEL to the carburetor. Normal riding is done or vehicle performance problems.
Instrument and control functions This indicates reserve. If you run out of EAU13601 EAU13972 Starter (choke) knob “ ” Seat fuel while riding, move the lever to this position. Fill the tank at the first oppor- To remove the seat tunity.
Do not dispose of a damaged or causing loss of control and possibly worn-out shock absorber as- an accident. [EWA10162] sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
1. Carrier and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.
Instrument and control functions Yamaha dealer repair it if it does not EAU15315 Ignition circuit cut-off system function properly. The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ...
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Instrument and control functions WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended oil to specified level. 7-12 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-17, 7-28 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-28 •...
Tem- light should come on. If not, ask a peratures above 10 C (50 F) require Yamaha dealer to check the elec- about 7 seconds of starter (choke) use trical circuit. and temperatures below 10 C (50 F) 4.
Operation and important riding points ECA11043 EAU16641 EAU16673 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- For maximum engine life, never ac- ing a cold engine with the exception celerate hard when the engine is that the starter (choke) is not required cold! when the engine is warm.
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Operation and important riding points ECA10261 4. At the recommended shift points tral position when the motorcycle NOTICE shown in the following table, close is almost completely stopped. The the throttle, and at the same time, neutral indicator light should come Even with the transmission in quickly pull the clutch lever in.
NOTICE: After 1000 km (600 mi) of operation, the engine oil must be changed, the oil filter element and the oil strainer cleaned. If any engine trouble should occur during the engine break-in period, immedi- ately have a Yamaha dealer check...
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– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to...
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17582 Periodic maintenance chart for the emission control system...
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Periodic maintenance and adjustment INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
Periodic maintenance and adjustment EAU32167 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
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Every 300 mi (500 km) and after washing the motorcycle and riding in the rain or Drive chain • Adjust and thoroughly lubricate wet areas chain with Yamaha chain and cable lube. • Check bearing assemblies for looseness. • Moderately repack with ...
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• Clean. Front and rear brake 25 * • Check operation. switches • Apply Yamaha cable lubricant or Control and meter 26 * other suitable cable lubricant cables thoroughly.
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Periodic maintenance and adjustment EAU17621 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system • When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
Periodic maintenance and adjustment EAU18724 To install the cowling Removing and installing the Place the cowling in the original posi- cowling and panels tion, and then install the screw. The cowling and panels shown need to be removed to perform some of the EAU32452 maintenance jobs described in this chapter.
Periodic maintenance and adjustment EAU19605 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
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Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check To install the spark plug the vehicle. 1. Clean the surface of the spark plug gasket and its mating surface, and 2.
Periodic maintenance and adjustment EAU19682 EAU19797 Canister (for California only) Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment cleaned at the intervals specified in the periodic maintenance and lubri- cation chart.
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Periodic maintenance and adjustment removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [ECA11002] 1. Oil strainer 1. Oil filter element cover 2. Compression spring 2. Oil filter element drain bolt 3.
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Periodic maintenance and adjustment 7. Check the O-rings for damage and addition, do not use oils labeled Tightening torque: replace them if necessary. “ENERGY CONSERVING II” or Engine oil drain bolt: 8. Clean the oil filter element with sol- higher. 43 Nm (4.3 m·kgf, 31 ft·lbf) ...
Clean the air filter element more fre- Recommended oil: quently if you are riding in unusually Yamaha foam air filter oil or other wet or dusty areas. In addition, the air quality foam air filter oil filter check hose must be frequently checked and cleaned if necessary.
Periodic maintenance and adjustment dirt or water. EAU21237 use a wire brush to remove any Cleaning the spark arrester carbon deposits from the spark ar- The spark arrester should be cleaned rester portion of the tailpipe and in- at the intervals specified in the periodic side of the tailpipe housing.
Check the engine idling speed and, if tem, which requires very sophisticated necessary, have it corrected by a adjustment. Therefore, carburetor ad- Yamaha dealer. justments should be left to Yamaha Engine idling speed: dealer, who has the necessary profes- 1300–1500 r/min sional knowledge and experience.
Tire air pressure (measured on cold from occurring, the valve clearance small area of road contact. Therefore, it tires): must be adjusted by a Yamaha dealer is essential to maintain the tires in good Up to 90 kg (198 lb) load: Front:...
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Manufacturer/model: surface must first be “broken nail or glass fragments in it, or if the BRIDGESTONE/TW31 in” for it to develop its optimal sidewall is cracked, have a Yamaha Rear tire: characteristics. Size: dealer replace the tire immediately. 180/80-14M/C 78P...
2. Locknut (clutch lever) ride. If any damage is found, have 3. Rubber cover a Yamaha dealer replace the 4. Clutch lever free play adjusting bolt wheel. Do not attempt even the smallest repair to the wheel. A de-...
Periodic maintenance and adjustment play, turn the clutch lever free play play, turn the clutch lever free play EAU48444 Adjusting the brake lever free adjusting bolt in direction (a). To adjusting nut in direction (a). To play decrease the clutch lever free play, decrease the clutch lever free play, turn the adjusting bolt in direction turn the adjusting nut in direction...
4. Tighten the locknut, and then slide direction (a). To lower the brake It is advisable to have a Yamaha the rubber cover back to its original pedal, turn the adjusting bolt in di- dealer make these adjustments.
The operation of the shift pedal should sure 20.0–30.0 mm (0.79–1.18 in) as be checked before each ride. If opera- shown. Periodically check the brake tion is not smooth, have a Yamaha pedal free play and, if necessary, adjust dealer check the vehicle. it as follows.
To check the brake pad wear, check the wear limit line, have a Yamaha in direction (a). To make the brake light the wear indicator groove. If a brake...
Use only DOT 4 brake fluid level goes down suddenly, have a is above the minimum level mark. fluid from a sealed container. Yamaha dealer check the cause before Check the brake fluid level with the top Use only the specified brake flu- further riding.
Periodic maintenance and adjustment EAU22724 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.
For a thorough cleaning, have a side of the swingarm in direction Yamaha dealer remove the drive chain (b), and then push the rear wheel and soak it in solvent. forward. NOTICE: Improper drive chain slack will overload the en- 2.
EWA10732 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
WARNING! To avoid injury, The swingarm pivots must be lubricat- pair it. securely support the vehicle so ed by a Yamaha dealer at the intervals there is no danger of it falling specified in the periodic maintenance over. [EWA10752] and lubrication chart.
If any free burns. Avoid any contact with smoothly, have a Yamaha dealer check play can be felt, have a Yamaha skin, eyes or clothing and al- the wheel bearings. dealer check or repair the steering.
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Periodic maintenance and adjustment medical attention. Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTER- IES OUT OF THE REACH OF 1.
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Periodic maintenance and adjustment tive (-) terminal. that the breather hose is properly 11. Install the seat. routed, in good condition, and not obstructed. NOTICE: To store the battery breather hose is positioned in 1. If the vehicle will not be used for such a way that the frame is ex- more than one month, remove the posed to electrolyte or gas ex-...
1. Turn the key to “OFF” and turn off 4. If the fuse immediately blows all electrical circuits. again, have a Yamaha dealer Take care not to damage the follow- 2. Remove the blown fuse, and then check the electrical system.
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2. Remove the headlight unit by re- by turning it counterclockwise, and moving the bolts. then remove the burnt-out bulb. 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Bolt 1. Headlight bulb holder 3. Disconnect the headlight coupler, 5.
Periodic maintenance and adjustment EAU24135 EAU24205 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal light lens removing the screws. by removing the screw. 1. Tail/brake light bulb 3.
Periodic maintenance and adjustment EAU24351 frame in front of the rear wheel or under Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.
Periodic maintenance and adjustment EAU24361 according to the procedure in the Front wheel previous section “Supporting the motorcycle”. EAU56201 4. Remove the axle nut and the washer. 5. Pull the wheel axle out. To remove the front wheel 6. Remove the spacer, speedometer EWA10822 gear unit and the wheel.
Periodic maintenance and adjustment EAU25081 Rear wheel EAU56590 To remove the rear wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1. Speedometer gear unit retainer 1. Axle nut falling over. 2. Speedometer cable 2.
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Periodic maintenance and adjustment install the wheel. EWA10661 WARNING 8. Remove the spacers, the drive After adjusting the brake pedal free chain slack adjusting plates and play, check the operation of the the wheel. brake light. To install the rear wheel 1.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10773 NOTICE used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.
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Motorcycle care and storage off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
EWA11132 WARNING ECA10811 Consult a Yamaha dealer for ad- NOTICE vice on what products to use. Contaminants on the brakes or tires Storing the motorcycle in a Washing, rainy weather or humid can cause loss of control.
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Motorcycle care and storage 2. For motorcycles equipped with a WARNING! To prevent dam- cessively cold or warm place [less than 0 C (30 F) or more than 30 fuel cock that has an “OFF” posi- age or injury from sparking, C (90 F)].
These identification numbers are need- EAU26401 Vehicle identification number ed when registering the vehicle with the authorities in your area and when or- dering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Engine serial number The engine serial number is stamped into the crankcase.
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This label shows specifica- spare parts from a Yamaha dealer. tions related to exhaust emissions as required by federal law, state law and Environment Canada.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Consumer information EAU26561 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Consumer information EAU26612 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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Consumer information Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
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Consumer information EAU61801 YAMAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL STREET & DUAL-PURPOSE MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this ENGINE each new Yamaha motorcycle purchased from an warranty shall be to:...
CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
Index Engine idling speed, checking....7-17 Engine oil and oil filter element ....7-12 Air filter element and check hose, Neutral indicator light .........4-2 Engine serial number ......10-1 cleaning ..........7-15 Noise regulation........10-4 Engine, starting a warm ......6-2 Engine stop switch ........4-3 Battery .............7-31 Parking............6-4 Brake and clutch levers, checking and...
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Index Troubleshooting chart ......7-42 Turn signal indicator light ......4-2 Turn signal light bulb, replacing ....7-36 Turn signal switch ........4-3 Valve clearance ........7-18 Vehicle Emission Control Information label ............10-2 Vehicle identification number ....10-1 Warranty, extended........10-9 Warranty, limited ........10-7 Wheel bearings, checking......7-31 Wheel (front) ..........7-38 Wheel (rear) ..........7-39 Wheels .............7-20...
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Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015.07-0.5×1 !
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