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LabelMill LM3562 Operation Manual

Automatic label applicator
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LM3562
AUTOMATIC LABEL APPLICATOR
OPERATIONS MANUAL
Manufactured in USA by:
LabelMill, Inc.
2416 Jackson St.
Savanna, IL 61074
(800) 273-4707
info@labelmill.com
www.labelmill.com

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  • Page 1 LM3562 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Manufactured in USA by: LabelMill, Inc. 2416 Jackson St. Savanna, IL 61074 (800) 273-4707 info@labelmill.com www.labelmill.com...

  • Page 2: Table Of Contents

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TABLE OF CONTENTS SECTION PAGE 1. APPLICATOR OVERVIEW Introduction General Applicator Specifications Inventory List User Responsibility/Safety 2. WEBBING, SETUP AND GENERAL OPERATION LM3562 Component Description Web Routing (with Printer Enabled) Web Routing (without Printer Enabled)

  • Page 3: Applicator Overview

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SECTION 1 APPLICATOR OVERVIEW Description Page Introduction General Applicator Specifications Inventory List User Responsibility & Safety Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...
  • Page 4 DYNAMIC LABEL APPLICATOR The LabelMill LM3562 is a state of the art, high speed, heavy-duty industrial Thermal Printer & Label Applicator system. Label applications up to 2300 linear inches of label web per minute and print speeds up to 16” per second are combined with an exceptional placement accuracy of up to +/- 1/32", with its wipe-on method of...
  • Page 5 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SPECIFICATIONS Size: 26”H x 32"W x 23"D Weight – 100 lbs. Electrical: 120V AC, 60 Cycle, 10 amps Environment: Operating Temp. 50-95 F (10-35 C) 15-85% RH. non-condensing Product Sensing: Photoelectric or Mechanical Limit Switch Label Roll Size: 12"...
  • Page 6 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL INVENTORY LIST Description Applicator Assembly 12-½” Dia. Blue Plastic Spools w/ Quick Release Collar 7-¾” Dia. Take-Up Spool ½” – 13 Bolts w/ Washers 10’ Power Cord Thermal Print Engine Printer Interface Cable...
  • Page 7 This equipment or any of its parts should not be altered without the prior written approval of LabelMill. The user of this equipment shall have the sole responsibility for any malfunctions which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than LabelMill, or a service facility designated by LabelMill.

  • Page 8: Lm3562 Component Description

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SECTION 2 WEBBING, SETUP & GENERAL OPERATION Description Page LM3562 Component Description Web Routing (with Printer Enabled) Web Routing (without Printer Enabled) Label Sensor Position Adjustment Label Sensor Calibration 13, 14...
  • Page 9 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL COMPONENT DESCRIPTION NOTE: LM3562 SYNCHRONOUS FEED CONFIGURATION (RIGHT HAND) SHOWN FOR REFERENCE ONLY Control Box (Behind Plate) Label Storage Spool U-Arm Printer Brake Arm Take-Up Spool Clip Web Take-Up Spool Pinch Roller...

  • Page 10: Web Routing (With Printer Enabled)

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL WEB ROUTING (Right Hand – With Printer Enabled) Step Operation Load web onto label storage spool so it unloads in a clockwise direction. Feed the web to the right and under idle roller (B), and then around brake arm roller (C).

  • Page 11: Web Routing (Without Printer Enabled)

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL WEB ROUTING (Right Hand – Without Printer Enabled) Step Operation Load web onto label storage spool so it unloads in a clockwise direction. Feed the web to the right and under idle roller (B), and then around brake arm roller (C).

  • Page 12: Label Sensor Position Adjustment

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABEL SENSOR POSITION ADJUSTMENT (Synchronous Feed Configuration Shown) Peeler Label Sensor The label web must be fed through the label sensor slot to detect the label. Once the system is webbed with labels, loosen the thumbscrew that mounts the label sensor, and slide it into the web.
  • Page 13 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Z-Z-ELS100 LABEL SENSOR CALIBRATION INSTRUCTIONS Quick Start Setup 1. Ensure the cable is secured to the sensor and plugged into the “Label Sensor” port on the control box. The LED light will illuminate RED or GREEN if the sensor has power.
  • Page 14 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Alternative Electronic Sensor Option Teach Mode Setup Procedure: 1. Place the web liner in the sensor (remove a label or use the label gap). Press the [+] and [-] buttons at the same time for less than one second.
  • Page 15 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL OPTIONAL MECHANICAL LABEL DETECTOR Storage Spool Mechanical Clear Label Detector Adjusting Nuts Lock Screw Star Wheel The Mechanical Label Detector comes preset from the factory and should require no adjustment. If there is a need to readjust the sensor, the following is a guide: Move the label stock until the gap between the labels are centered under the Star Wheel and the star wheel is lying flat on the label stock as shown above.

  • Page 16: Optional Electronic Clear Label Sensor

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL OPTIONAL ELECTRONIC CLEAR LABEL DETECTOR (ECLD) Quick Start Setup 1. Ensure the cable is secured to the sensor and plugged into the “Label Sensor” port on the control box. 2. The Label web must remain in contact with the stainless-steel gap plate during calibration.
  • Page 17 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ALTERNATIVE CLEAR LABEL SENSOR OPTION Description The Z-Z-ELC300 Label Sensor uses capacitive technology to sense label edges for registration, counting, splice detection or other applications. Capacitive technology provides the fastest and most accurate edge detection method available.

  • Page 18: Drive Motor Pack Assembly

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LM3562 DRIVE MOTOR PACK ASSEMBLY (PN: AD-F-A0010) Item # Part # Description A-F-A0013 Pinch Assembly CC-F-A0012 Take-Up Assembly Z-Z-M110 Belt Z-Z-M180 Belt Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...

  • Page 19: Adjusting Web Tension (Clutch Adjustment)

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ADJUSTING THE WEB TENSION If the web tension becomes too loose or too tight, adjustment of the clutch may be required. To adjust the clutch, remove the motor pack cover plate by removing the (2) cap head bolts.

  • Page 20: T-150 Mounting Stand (Optional)

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL T-150 Heavy Duty Mobile Stand w/ Locking Casters Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...

  • Page 21: T-Stand Adjustment

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL T-Stand Adjustment To adjust the T-150 mounting stand, simply loosen the headlocks and adjust to the desired height by turning the column crank. Be sure to lock the headlocks when finished.
  • Page 22 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Optional Adjustment Kits for T-Stand The T-400HK (Horizontal Adjustment Kit) and T-400HK-X (Cross-feed Adjustment Kit) are optional add-ons for making fine adjustments to the position of the label application, when mounted to the T-150 stand.

  • Page 23: Setup & Adjustment

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SECTION 3 SETUP & ADJUSTMENT DESCRIPTION PAGE Quick Start Setup of Key Features Synchronous Feed Assembly System Inhibit Assembly Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...
  • Page 24 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL QUICK START GENERAL SETUP INITIAL MANUAL SETUP (WITH PRINTER ENABLED) 1. Inspect applicator system and verify all cables are installed properly. 2. Web system with labels. 3. Turn power switch on and connect air supply.

  • Page 25: Setup Of Key Features

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SETUP OF KEY FEATURES PRODUCT DELAY PRODUCT DELAY (in the Product Sensor Menu) is used to electronically move the placement of the label on the product. Product delay will move the label placement in time (00.000). Because the product delay feature utilizes time, the speed of the product MUST be constant and consistent.
  • Page 26 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Synchronous Feed Assembly & Factory Setup Peeler Plate Peeler Arm Mounting Screw Peeler Plate Adjustment (used to adjust tracking) 1. Loosen the mounting screws and slide the peeler plate in the direction needed to make the label web track in the desired direction.

  • Page 27: System Inhibit Assembly

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SYSTEM INHIBIT ASSEMBLY The system inhibit assembly is a series of rollers that are used to allow the applicator to apply labels to products asynchronously, without the need to match the printer speed or timing. When properly configured, the print engine will print a single label for each application cycle completed.

  • Page 28: Programming And Control Operation

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SECTION 4 PROGRAMMING AND CONTROL OPERATION DESCRIPTION PAGE Hand Held Labeler Interface (HLI-200) Control Accessory Connections Programming System Editor & Programming Menus 32-69 Input & Output Description Logic Board 71-76 Zero Downtime Configuration (Optional)
  • Page 29 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL HAND HELD LABELER INTERFACE HLI-200 The HLI-200 is a touch screen interface used to display the current system status, clear system faults, and edit the system parameters. The interface cable connects the HLI-200 directly to the system control box and allows for the interface to be removed from the holster mount for easy, remote access to control the applicator system.
  • Page 30 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ACCESSORY CONNECTIONS CONTROL BOX LOCATED ON BACK OF LABELER BACK PLATE Remote Trigger (Photoeye) Port Power Switch Fuse Pre-Print Port Main Power Head-Up Port Smart Tamp Port Label Sensor Port Valve Pack /...

  • Page 31: Programming

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL PROGRAMMING All programming is performed via the HLI-200 keypad and display. All programmed settings are backed in nonvolatile memory and are not lost when the unit is powered off. Upon power up of the control, the screen will display MODEL NUMBER & REVISION of the HLI-200 and then the MODEL NUMBER &...
  • Page 32 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SYSTEM EDITOR Press the "Program" button from the main run mode screen to enter the system editor. Here you will find the following options: I/O Panel-Press to enter I/O Screen Toggle Outputs-Press to enter the menu to test...
  • Page 33 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SYSTEM PROGRAMMING I/O PANEL Displays the current status of the system inputs and outputs. X = On 0 = Off A “green” character represents a signal that is currently in an “On” state, while a “grey”...
  • Page 34 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Toggle Outputs The TOGGLE OUTPUTS menu can be used to manually test the individual system outputs from the HLI-200 input device. Before you can advance to the outputs, the system cycle must be disabled by selecting “YES”...
  • Page 35 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL COUNTERS Used to reset the internal counters of the control or set the batch counter parameters. PROGRAMMABLE BLOCKS: BATCH PRESET - Used to set Batch Counter. Once reached, the applicator will Inhibit.
  • Page 36 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL JOB STORAGE Use to store frequently used settings pertaining to different labeling jobs (recipes). Up to (6) jobs can be stored& recalled. PROGRAMMABLE BLOCKS: Load Defaults – Reverts system parameters back to factory defaults Restore A Job –...
  • Page 37 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SHOW CONFIG Selecting the “Show Config” options lists all of the current programmed system parameters. Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...
  • Page 38 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL CONFIGURATION MENU The Configuration Menu is used to enter the programmable system parameters. Any changes made the system parameters will take effect immediately, allowing an operator to “dial in” the system for the current application. Once all parameters have been adjusted, the operator must either press the “Save”...
  • Page 39 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL PRODUCT SENSOR MENU A Product Sensor is an external device that when “activated” starts the application cycle. Most label applicator systems are provided with an external device (i.e., photo eye) or a trigger cable.
  • Page 40 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL PRODUCT DELAY Delays the cycle start (x) seconds after the sensor has been activated. When programmed, the system will delay the start of the application cycle until the programmed Product Delay timer has expired.
  • Page 41 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TRIGGER EDGE Designates whether the product sensor is activated at the leading or trailing edge of trigger input signal. When set to “Leading” the application cycle (beginning with the programmed product delay) will start when a trigger input is received. When set to “Trailing” the application cycle will start only after a trigger is received (“ON”), and has then been removed (“OFF”).
  • Page 42 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ON DEBOUNCE Programmable timer that a trigger signal must be held “On” for a start cycle to activate. This feature is used to filter out erratic trigger signals that may occur from other factors (electronic noise, reflective vests, etc.)
  • Page 43 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL MULTI-FEED COUNT Programs how many labels are applied to one product with one trigger signal. When disabled, a single label will be applied with each trigger signal. MULTI-FEED LIST (External Encoder) Programmable parameters for multi-feed delay settings only when used in conjunction with an external encoder.
  • Page 44 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL MULTI-FEED DELAY Programmable timed delay between each programmed multiple feed. This feature is used to control the delay between the first label application and subsequent label applications. The delay of the application of the first label is still programmed through the Product Delay in the Product Sensor menu, but the additional cycles selected in the Multifeed Count will be delayed with by the Multifeed Delay timer.
  • Page 45 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TAMP SETUP Tamp Setup is used to adjust the various parameters related to a pneumatic “tamp” cycle type. PROGRAMMABLE BLOCKS: • Tamp Duration - Used to adjust the time that the tamp cylinder valve is actuated.
  • Page 46 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TAMP DURATION Programmable value in seconds used to adjust the time that the tamp cylinder valve is actuated. The tamp duration will become active after the programmed Product Delay has expired. Once the Tamp Duration value has expired, the applicator module will return to the “home”...
  • Page 47 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL HEAD UP SWITCH TYPE The Head Up Switch Type menu is used in conjunction with various applicator modules to tell the applicator system whether or not the applicator module is in the “home” position. For example, a tamp module is equipped with a reed switch at the top of the tamp cylinder that is “on”...
  • Page 48 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL HEAD UP DEBOUNCE Used to allow time for the tamp cylinder to settle on return. This setting will delay the feed of the label onto the vacuum platen upon the return of the applicator module to the home position.
  • Page 49 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL VACUUM ON DELAY The Vacuum On Delay is a programmable timer that prevents the vacuum from turning on when a label feed is activated. Once the timer expires the vacuum will activate.
  • Page 50 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SLIDE DURATION (Optional Feature) Programmable value in seconds used to adjust the time a secondary (optional) tamp slide is actuated. The slide duration will become active after the programmed Product Delay has expired. Once the Slide Duration value has expired, the applicator module will activate the standard Tamp Duration.
  • Page 51 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL AUX PRODUCT DELAY (Optional Feature) Delays the Auxiliary Tamp Duration start (x) seconds after the sensor has been activated. When programmed, the system will delay the start of the auxiliary tamp module until the programmed Auxiliary Product Delay timer has expired.
  • Page 52 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABEL SETUP The Label Setup menu is used to adjust the parameters of the label feed as well as the settings for the label size that is currently in use. PROGRAMMABLE BLOCKS: •...
  • Page 53 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABEL SPEED The Label Speed menu is used to control the feed speed of the label. In a synchronous feed (wipe-on) application, the label speed must match to speed of the conveyed product. Adjusting the Label Speed may result in a different stop position of the label, due to acceleration and deceleration.
  • Page 54 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL MOTOR DIRECTION Controls the wind direction of the motor. LABEL LENGTH The Label Length is a programmable value, used to match the minimum length of the label that is being used. If the value is set too low, a broken web fault may occur.
  • Page 55 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABEL GAP LENGTH The Label Gap Length is a programmable value, used to match the minimum length of the gap between labels for the label stock that is being used. If the value is set too low, a broken web fault may occur.
  • Page 56 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL MISSED LABEL DET The Missing Label Detection menu is us to turn on the missing label alarm by enabling the auto advance feature (used to automatically advance the web when a label is missing on the web, without generating a fault).
  • Page 57 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABELS TO PEELER The Labels To Peeler menu option is used to program the number of labels from the label sensor to the peel point. The setting is only used in conjunction with the Missing Label Detection option, which requires additional hardware.
  • Page 58 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Printer Setup The Printer Setup menu is used to control the system operation when connected to an optional, loose-looped printer. • Enable Printer - Must be active when connected to a printer. This will program...
  • Page 59 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Printer Type The Printer Type menu is used to select the model of printer configured into the loose-loop applicator system. Selecting the appropriate printer type will configure the “standard” system I/O values to operate and pass signals correctly.
  • Page 60 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL CYCLE TYPE The Cycle Type menu needs to be programmed for the applicator module in use. Available Cycle Types • Feed Only ▪ Synchronous Feed / Wipe-On • Tamp Before Label Feed ▪...
  • Page 61 An encoder uses “LINES or COUNTS” per revolution in order to track speed and distance. Note that lines per revolution are also referred to as counts per revolution. These counts are feed into the LabelMill control to be processed for the different features that require this feedback.
  • Page 62 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL PROGRAMMABLE BLOCKS: • Conveyor Encoder - Used to turn a connected external encoder option on or off. • Encoder Override - Allows fine-tuning of the ratio of applicator speed to the moving conveyor speed.
  • Page 63 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL CONVEYOR ENCODER The Conveyor Encoder menu is used to turn the external encoder option on or off. Encoder signals will be ignored unless this is set to “On”. Additional setup in the following menus is required for the system to operate properly.
  • Page 64 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ENCODER OVERRIDE Allows fine-tuning of the ratio of applicator speed to conveyor speed. Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...
  • Page 65 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TRIGGER MODE The Trigger Mode is used to select either Product Delay or Distance before a trigger signal is sent. If Product Delay is selected, the trigger signal will be sent once the programmed Product Delay timer expires.
  • Page 66 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ENC TRIG DISTANCE The Encoder Trigger Distance option is used to apply the label a certain distance away from the trigger point. Once a trigger input is received, an external encoder will begin count the programmed lines per inch and send a signal to apply the label once the programmed value has been met.
  • Page 67 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL MAX CONVEYOR SPEED The Max Conveyor Speed menu is used to adjust the maximum allowed speed of the conveyor. If the conveyor is operating outside of the maximum value, erratic label application may occur.
  • Page 68 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ALARMS A “Label Feed Error” may be required in some custom applications, and this output can be enabled or disabled in the Alarms menu. For example, a tamp pad may be outfitted with a fiber-optic assembly to sense when a label is present on the pad.
  • Page 69 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ENABLE PASSWORD The Enable Password is used to lock the menus of the control. This option is used to prevent unauthorized access to variable data. When shipped from the factory, the password is to 7074 and NO MENUS are locked. The password cannot be changed.
  • Page 70 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL DESCRIPTION OF I/O All user inputs and outputs are “SINKING” type I/O PANEL Displays the status of the inputs and outputs. X = On 0 = Off A “green” character represents a signal that is currently in an “On” state, while a “grey” character represents a signal that is currently in an “Off”...
  • Page 71 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Logic Interface Connections Shown Below REMOTE TRIGGER CONNECTOR I/O Monitor (PRODUCT SWITCH #1) PIN # ADDRESS +24vdc +24vdc Trigger Input #1 Input X0.0 Pre-Print Trigger (#2) Input X0.1 24v Common 24v Common...
  • Page 72 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LABEL SENSOR I/O Monitor PIN # ADDRESS Clear Label Detector Input X0,4 24v Common (+5dvc) Take-Up Output H.0. Y1.3 Logic Gnd Sensor Emitter (+) Sensor Collector (-) +24vdc SOLENOIDS I/O Monitor...
  • Page 73 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL AUX I/O INPUT/ DB25 Female CONNECTOR #J1 (Optional) PIN # OUTPUT ADDRESS +24VDC +24VDC 24V COM 24V COM AUX IN 7 X3,5 Tamp Output (Stand alone CW module) Y1,7 Tamp Head Up Switch (CW module)
  • Page 74 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL E-STOP Wiring (DB-25 FEMALE /J1 ONLY) NOTE: Input X3,7 IS USED INTERNALLY FOR MCR STATUS E-STOP Wiring (J1 ONLY) DB25 +24 TO OUTPUTS POWER TO SERVO CARD Page Made in the U.S.A.
  • Page 75 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL Printer Interface I/O Monitor 14 pin Centronix PIN # ADDRESS (Optional) Paper End Input X0.5 Printer Ground Ribbon End Input X0.6 Printer Error Input X0.7 Print Start Output Y0.5 Print End Input X1.0...
  • Page 76 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SERVO MOTOR CONNECTIONS FOR REFERENCE ONLY SERVO MOTOR CONNECTOR SERVO MOTOR DB15 FEMALE Amp 9 PIN LM1512 PIN # PIN # MTR ENCODER A MTR ENCODER B Hall V Motor u...
  • Page 77 The applicator systems are installed consecutively on the production line, and must connect to the LabelMill TS-206 touchscreen input device. The systems can be configured to automatically disable the applicator that has reached a “low label” or “low ribbon” status, and automatically enable the secondary applicator.
  • Page 78 USERS MANUAL TS-206 Zero Downtime Interface To Enable the Zero Downtime functionality, both LabelMill applicator systems must be connected to the LabelMill TS-206 touch screen interface via supplied communication cables. The “Primary” applicator must always be placed upstream of the “Secondary” applicator.
  • Page 79 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL CONFIGURE Press the Configure button to access the Zero Downtime Parameters. If the “Enable” button is filled and the text is highlighted, the Zero Downtime feature is active. To disable the Zero Downtime feature and run the applicators independently, uncheck the “Enabled”...
  • Page 80 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL ZDT COUNTDOWN Press the ZDT Countdown button to access the countdown parameter. The countdown feature is used to program the number of products between the applicator triggers and prevent missing label or double labels on products when the automatic changeover occurs.

  • Page 81: System Editor &Programming Menus

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL PROGRAMMING To access the individual label applicator parameters, select the “Program” button for the appropriate applicator on the main screen. The left panel will display the system editor, and the applicator being programmed will display “Now Programming”. Refer to Programming portion of this manual for the individual parameter functions.
  • Page 82 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL SECTION 5 CLEANING & MAINTENANCE Description Page General Cleaning Troubleshooting Fault Codes Replacing Main Power Fuse Page Made in the U.S.A. © 2024 LabelMill 04/01/2024 Model LM3562...

  • Page 83: General Cleaning & Maintenance

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL GENERAL CLEANING & MAINTENANCE The system should be inspected and cared for properly before operation begins. Typical inspection includes confirming correct supply spool loading, web path, checking air pressure, ensuring rollers are clean and free of adhesives, checking pinch assembly operation, and label feed position.

  • Page 84: Troubleshooting

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL TROUBLESHOOTING GUIDE If the system malfunctions, it is necessary to determine where the problem exists in a normal sequence of operation. Possible error conditions are listed in the left-hand column to provide a systematic approach to troubleshooting.

  • Page 85: Fault Codes

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL FAULT CODES DISPLAYED FAULT DESCRIPTION CORRECTIVE ACTION Memory Checksum Data lost in serial EEPROM Consult factory or service provider Gap Not Detected Too many labels missing on web Check label stock...

  • Page 86: Replacing The Main Power Fuse

    LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL REPLACING THE MAIN POWER FUSE The circuitry is protected from a current overload by GMA a slow blow fuse. Should the applicator fail to operate, the condition of this fuse should be checked. If the fuse is open, the cause of the overload condition must be determined and corrected prior to replacing the fuse.
  • Page 87 LM3562 Dynamic Print & Apply Label Applicator USERS MANUAL LM3562 AUTOMATIC LABEL APPLICATOR OPERATIONS MANUAL Copyright and Trademarks Copyright ©2024 LabelMill All rights reserved. All trademarks and brand names are the property of their respective owners. LabelMill 2416 Jackson St.

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