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Burster 2511 Operation Manual

Battery measuring module
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© 2023
burster
präzisionsmesstechnik gmbh & co kg
All rights reserved
Valid from:
October 12, 2023
OPERATION MANUAL
(provisional)
Battery Measuring Module
Model 2511
Manufacturer:
burster
präzisionsmesstechnik gmbh & co kg
Talstrasse 1 - 5
76593 Gernsbach
Germany
Tel.: +49 7224 645-0
Fax: +49 7224 645-88
Email: info@burster.de
www.burster.de
4447-BA2511EN-5699-101533
Postfach 1432
76587 Gernsbach
Germany

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  • Page 1 OPERATION MANUAL (provisional) Battery Measuring Module Model 2511 Manufacturer: © 2023 burster burster präzisionsmesstechnik gmbh & co kg präzisionsmesstechnik gmbh & co kg All rights reserved Talstrasse 1 - 5 Postfach 1432 76593 Gernsbach 76587 Gernsbach Germany Germany Valid from: October 12, 2023 Tel.: +49 7224 645-0...
  • Page 2 “product”) are the result of targeted development and meticulous research. From the date of delivery, burster provides a warranty for the proper condition and functioning of these products covering material and production defects for the period specified in the warranty document accompanying the product.
  • Page 3 Declaration of Conformity of 43...

  • Page 4: Table Of Contents

    Contents For your safety........................6 Symbols used in the operation manual ..................6 1.1.1 Signal words ......................6 1.1.2 Pictograms ......................6 Symbols on the device ......................7 Introduction ........................8 Intended use ........................8 Customer service.........................8 2.2.1 Customer service department ...................8 2.2.2 Cont act person......................8 Download the test certificate....................8 Ambient conditions ......................9 2.4.1 Storage conditions....................9...
  • Page 5 Set up Lab Mode ....................31 Backup ..........................39 Create backup (read) – Download ..................39 Send data backup to model 2511 battery measuring module – Upload ........40 Customer servi ces for your model 2511 battery measuring module ........42 Technical data........................42 11.1 Electromagnetic compatibility ....................42 11.1.1 Interference immunity .....................42...

  • Page 6: For Your Safety

    For your safety The following symbols on the model 2511 battery measuring module and in this operation manual warn of hazards. Symbols used in the operation manual 1.1.1 Signal words The following signal words are used in the operation manual according to the specified hazard classification.

  • Page 7: Symbols On The Device

    Symbols on the device Description Symbol See manual! It is essential to observe the information and notes in the operation manual for the model 2511 battery measuring module. Follow safety instructions – professional servicing only. of 43...

  • Page 8: Introduction

    2511 battery measuring module. 2.2.2 Contact person If you have any questions relating to the model 2511 battery measuring module, please go directly to burster präzisionsmesstechnik gmbh & co. kg, or if outside Germany, please contact your burster representative (see also https://www.burster.com).

  • Page 9: Ambient Conditions

    Use safety devices and protective equipment. The model 2511 battery measuring module does not pose a hazard if used within its specification and in accordance with the safety regulations. The manufacturer does not accept liability for any personal injury or property damage arising from misinterpretation of measurement results.

  • Page 10: Personnel

    Transportation, assembly, installation, putting into service, maintenance and repairs must be carried out by qualified personnel or checked by a responsible competent person. burster is happy to provide your operating personnel with training. To find out more, please look at our range of services at www.burster.com...

  • Page 11: Warranty

    2511 battery measuring module during the warranty period. The model 2511 battery measuring module does not contain any parts that are intended to be serviced by the user. Only the manufacturer’s own qualified personnel are permitted to open the model 2511 battery measuring module.

  • Page 12: Versions

    QR code below: Power supply The model 2511 battery measuring module can be operated with a voltage of 11 … 30 V DC. The maximum power consumption of the model 2511 battery measuring module is 3 W.

  • Page 13: Controls And Connections

    Controls and connections Front view Item Description Module status LED LINK/Activity Fieldbus status LEDs Please note: The LEDs for the Fieldbus interfaces are described in the relevant supplementary documentation (e.g. BA_2511_PROFINE T). Network status LED Run LED STAT Status LED Connections Item Description...

  • Page 14: Connection: Pt100 Sensor

    4.2.1 Connection: Pt100 sensor You can connect Pt100 sensors to the 4-pin M8 socket. Figure XX: Pt100 connection Meaning Pt100_I+ Pt100_U+ Pt100_U- Pt100_I- Table XX: Pt100 pin assignment 4.2.2 Connection: Measurement input (channel 1 - 5) Figure XX: Measurement input connection Meaning Sense+ Force+...

  • Page 15: Connection: Supply Voltage

    +Supply voltage (+13 … 30 V, nominal: 24 V) - Supply voltage (0 V) - Supply voltage (0 V) USB connector The model 2511 battery measuring module has a type B USB port on the top. (Depicted in open state) of 43...

  • Page 16: Connecting The Battery Measuring Module

    DANGER Electric shock hazard!  Never switch on the model 2511 battery measuring module if it shows signs of damage incurred in transit. Only ever use the model 2511 battery measuring module under the conditions specified in this operation manual.

  • Page 17: Installation/Removal

    Installation/removal The model 2511 battery measuring module is supplied with rubber feet as standard. A mounting rail kit or wall mounting kit are optionally available. WARNING...

  • Page 18: Digicontrol Pc Software

    DigiControl PC software For device configuration and to use the model 2511 battery measuring module in Lab Mode, you need the DigiControl PC software. You can download the basic version from https://www.burster.com. The model 2511 battery measuring module can only be configured via its interfaces (USB or Fieldbus).

  • Page 19: Device Configuration

    DigiControl PC software or the Fieldbus interface description. Connecting to the DigiControl PC software To connect to the DigiControl PC software after installation, connect the model 2511 battery measuring module to the PC via the USB port.

  • Page 20: Model 2511 Battery Measuring Module Device Information (Properties)

    2511-P100, the “Measurement mode” tab is also displayed, where you can adjust settings and documentation parameters for automatic measurement data acquisition (measurement mode function). 1. Double-click on the model 2511 battery measuring module in the device list. The “Properties for station ‘XXXX’” window opens.

  • Page 21: Device Properties For Station Measurement Mode

    On the “Measurement mode” tab, you can enter settings for automatic measurement data logging (only with PLUS version 2511-P100) for the scope of measurement data logging and additional documentation parameters such as component and batch designations or a part identification. Some of these documentation parameters can also be transferred automatically, e.g.

  • Page 22: Device Settings

    Device settings When configuring the model 2511 battery measuring module online via the DigiControl PC software, you can make all settings via the “Parameterize from device” menu. of 43...
  • Page 23 Go to File > Parameterize from device. 2. You are in the “Battery Measuring Module 2511 Configuration – Basic Settings” menu. of 43...

  • Page 24: Settings

    ±60 V open circuit voltage. Measurement method and speed The model 2511 battery measuring module offers five operating modes with defined parameters that have different effects on the measuring time. Thus it is possible to select the appropriate setting for each application.
  • Page 25 “Transmit” button. The DigiControl PC software now transfers the selected settings to the model 2511 battery measuring module. Use the “Quit” button to close the configuration of the 2511 battery measuring module and return to the home window of the DigiControl PC software.

  • Page 26: Order Sheet

    6.3.2 Order sheet On the “Order Sheet” tab you can store and retrieve a wide range of background information on the measurement, some of which is channel-specific. All entries can be read/written via the available Fieldbus interfaces. The DigiControl PC software can optionally retrieve these entries during automatic measurement data logging, and use them to create a reference to admin, operator or component in the measurement report file.

  • Page 27: Diagnostics

    PLC transfers data to the battery measuring module, model 2511 (e.g. operator, component, order number) DigiControl PC software (full version) logs measurement data and additional information Diagnostics Status LEDs 7.1.1 Module status LED (MD) The module status LED is a two-color LED that indicates the general status of the module.

  • Page 28: Link/Activity (L/A)

    7.1.2 Link/Activity (L/A) The two LINK/Activity LEDs are green LEDs that indicate the status of the respective port. LED behavior Indication Description No Link No connection, no communication taking place Constant green Link Ethernet connection established, no communication taking place Flashing green Activity Ethernet connection established, communication...

  • Page 29: Read Out Measurement Results

    “plus” version, DigiControl 2511-P100. In “Lab Mode”, you can start a measurement via the model 2511 battery measuring module, display it, analyze it, save it as a log file, print it and export the data as an Excel or ASCII raw file (*.csv). Saved log files can be loaded again later.
  • Page 30 3. You are in the “Lab Mode” menu. 4. Alternatively, you can open Lab Mode by clicking on “Start Lab Mode” in the sidebar or clicking on the Lab Mode icon. of 43...

  • Page 31: Set Up Lab Mode

    8.1.1 Set up Lab Mode Measure and Read Out 1. Click on [Measure and Read Out [F4]]. 2. A measurement is started, read out and displayed for you. A message is displayed if there is a measurement error or poor contact error. Read out measurement data 1.
  • Page 32 2. The measurement data from the latest measurements are displayed for you. A message is displayed if there is no measurement data in the model 2511 battery measuring module. Save The displayed measurement data can also be saved in a special format that can be read by the DigiControl PC software.
  • Page 33 Load Measurement data previously saved using [Save] can be displayed in the Lab Mode window again using [Load]. Here too, you can specify the default directory for the measurement data in the General settings (Data storage). 1. Click on [Load]. 2.
  • Page 34 Print Click on [Print]. Enter the desired parameters and click on [OK]. Enter your desired print options, then click on [Start]. of 43...
  • Page 35 Export You can export the measurement data transferred from the model 2511 battery measuring module e.g. as an Excel or ASCII raw file. Click on [Export]. Enter the desired parameters and click on [OK]. of 43...
  • Page 36 Evaluation After measuring or reading out the measurement data, you receive a wide variety of information on the individual measurement parameters and their evaluation. The following information is available:   Icon (evaluation as a smiley) Station name   Evaluation (OK/NOK) Device serial number ...
  • Page 37 General – Overview On the Overview tab, you can view the following information for the current measurement data:   Device type Temperature if activated   Device name Evaluation result channel-specific OK/NOK   Device remark Measured value AC impedance* ...
  • Page 38 General – Measurement Channel X On the Measurement Channel X tab, you can view the following channel-specific information for the current measurement data:   Measurement channel number Measured value cell voltage   Evaluation result OK/NOK Part counter  ...

  • Page 39: Backup

    Backup You can use the DigiControl PC software to download a data backup of your settings and the device parameters in the model 2511 battery measuring module, or to overwrite the existing settings and device parameters with a data backup.

  • Page 40: Send Data Backup To Model 2511 Battery Measuring Module - Upload

    Select the desired location, then click on [Save]. Send data backup to model 2511 battery measuring module – Upload Select the model 2511 battery measuring module in the device list. Go to File > Upload Device Parameters. Please note: You can only select “Upload Device Parameters”...
  • Page 41 If you want to completely overwrite the device parameters, click on [Yes]. The device parameters are written to the model 2511 battery measuring module. The “Upload Device Parameters” window closes automatically. You have successfully overwritten the settings and parameters on the device.

  • Page 42: Customer Services For Your Model 2511 Battery Measuring Module

     Product training (online)  Initial calibration and recalibration For customer service inquiries relating to the model 2511 battery measuring module, please call our customer service department on +49 7224 645-53, or email service@burster.de (in Germany only). In other countries please contact your local representative (see also https://www.burster.com).

  • Page 43: Accessories Available

    12.1 Software The data sheet contains details of the various versions of the DigiControl PC software. You can obtain the latest data sheet and additional information on the model 2511 battery measuring module at https://www.burster.de/en/measure-test-devices/battery-t est-and-measuring-modules/p/detail/2511 simply use the QR code below:...

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