Burster 2500-Z100 Operation Manual

Battery cell simulator

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© 2025
burster
präzisionsmesstechnik gmbh & co
kg
All rights reserved
Valid from:
February 07, 2025
OPERATION MANUAL
Battery Cell Simulator
Model 2500-Z100
Manufacturer:
burster
präzisionsmesstechnik gmbh & co kg
Talstr. 1 - 5
76593 Gernsbach
Germany
Tel.: (+49) 07224-645-0
Fax.: (+49) 07224-645-88
E-Mail: info@burster.de
www.burster.de
4653-BA2500-Z100DE-5699-021527
Postfach 1432
76587 Gernsbach
Germany

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Summary of Contents for Burster 2500-Z100

  • Page 1 OPERATION MANUAL Battery Cell Simulator Model 2500-Z100 Manufacturer: © 2025 burster burster präzisionsmesstechnik gmbh & co präzisionsmesstechnik gmbh & co kg All rights reserved Talstr. 1 - 5 Postfach 1432 76593 Gernsbach 76587 Gernsbach Germany Germany Valid from: February 07, 2025 Tel.: (+49) 07224-645-0...
  • Page 2 “product”) are the result of targeted development and meticulous research. From the date of delivery, burster provides a warranty for the proper condition and functioning of these products covering material and production defects for the period specified in the warranty document accompanying the product.
  • Page 3: Declaration Of Conformity

    Declaration of Conformity of 20...
  • Page 4: Table Of Contents

    Using the instrument for the first time ................... 17 Installation/removal ........................17 5.1.1 Mounting on a mounting rail ..................18 Customer services for your model 2500-Z100 battery cell simulator.......... 19 Technische Daten ................Fehler! Textmarke nicht definiert. Electromagnetic compatibility ..................... 19 of 20...
  • Page 5 7.1.1 Interference immunity ....................19 7.1.2 Interference emission ....................19 Available accessories ........................20 Disposal ............................. 20 of 20...
  • Page 6: For Your Safety

    For your safety The following symbols on the model 2500-Z100 battery cell simulator and in this operation manual are warning signs of hazards. Symbols used in the operation manual 1.1.1 Signal words The following signal words are used in the operation manual according to the specified hazard classification.
  • Page 7: Symbols On The Device

    Symbols on the device Symbol Description See manual! It is essential to gather the information and notes given in the operation manual for the model 2500-Z100 battery cell simulator. Follow safety instructions – professional servicing only. of 20...
  • Page 8: Introduction

    2500-Z100 battery cell simulator. 2.2.2 Contact person If you have any questions relating to the model 2500-Z100 battery cell simulator, please get in touch with burster präzisionsmesstechnik gmbh & co. kg, or if outside Germany, please contact your burster representative (see also https://www.burster.com).
  • Page 9: Ambient Conditions

    Electric shock hazard! Disconnect the model 2500-Z100 battery cell simulator from the power supply, before cleaning! Disconnect the model 2500-Z100 battery cell simulator from the power supply, before cleaning. Use a slightly damp cloth to clean the device. NOTICE Do not immerse the model 2500-Z100 battery cell simulator in water or hold it under running water.
  • Page 10: Personnel

    The packaging should be retained for examination by a representative of the manufacturer and/or the delivery company. The model 2500-Z100 battery cell simulator should only be shipped in its original packaging or in packaging capable ofm providing an equivalent degree of protection.
  • Page 11: Warranty

    Only the manufacturer’s own qualified personnel are permitted to open the model 2500-Z100 battery cell simulator. It is not permitted to make any changes to the model 2500-Z100 battery cell simulator without the written agreement of burster präzisionsmesstechnik gmbh & co kg.
  • Page 12: Versions

    QR-code below: Power supply The model 2500-Z100 battery cell simulator can be operated with a voltage of 18 … 30 VDC, nominal 24V. The maximum power consumption of the model 2500-Z100 battery cell simulator is 5 W.
  • Page 13: Controls And Connections

    Controls and connections Front view Figure 1 Front face of the model 2500-Z100 battery measuring module Item Description STAT Status LED Interfaces Item Description Supply Connector for supply voltage (+18 … 30 VDC, nominal: +24 VDC) Out R/U Connector for output signals resistance / voltage 4.2.1 Connection: Power supply...
  • Page 14: Connection: Out R/U

    Connecting the model 2500-Z100 battery cell simulator 4.3.1 Connecting the power supply The model 2500-Z100 battery cell simulator must be connected disconnectable to the power supply. Therefore, a switch or a relay must be integrated into the power supply cable.
  • Page 15 Connecting the battery cell simulator must be done in a 4-wire configuration. There are two contacting possibilities: • The model 2500-Z100 battery cell simulator can be connected directly to a model 2511 battery measuring module (shown in figure 5). • The model 2500-Z100 battery cell simulator can be connected via a contacting adapter that represents a battery cell to a model 2511 battery (shown in figure 6).
  • Page 16 Position signal lines away from power supply lines (in particular when laying cables near • servomotors) Preferably use the recommended burster test leads to connect test objects. The test lead must be • connected in accordance with regulations and must not be exposed to mechanical disturbance or electromagnetic interference.
  • Page 17: Using The Instrument For The First Time

    Installation/removal The model 2500-Z100 battery cell simulator is supplied with rubber feet as standard. A mounting rail kit or wall mounting kit is also available. WARNING...
  • Page 18: Mounting On A Mounting Rail

    Press down slightly on the rear end of the model 2500-Z100 battery cell simulator until the bottom edge is unhooked. Then tilt the model 2500-Z100 battery cell simulator slightly upward, grip its top edge and lift it off the mounting rail.
  • Page 19: Customer Services For Your Model 2500-Z100 Battery Cell Simulator

    Product training (online) • Initial calibration and recalibration • For customer service inquiries relating to the model 2500-Z100 battery cell simulator, please call our customer service department on +49 7224 645-53, or email service@burster.de (in Germany only). In other countries please contact your local representative (see also https://www.burster.com).
  • Page 20: Available Accessories

    Available accessories Please refer to the data sheet for details of the accessories available. You can obtain the latest data sheet and additional information on the model 2500-Z100 battery cell simulator at https://www.burster.de/en/measure-test-devices/battery-test-and-measuring-modules/p/detail/2500 simply use the QR code below: Disposal...

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