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Summary of Contents for TapFlo HVS Series
- Page 1 IOM manual High Viscosity System Quattro Inflated Seal Original Instruction 2024 | 2 Read the instructions carefully before installing and commissioning the system...
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Page 2: Table Of Contents
CONTENTS GENERAL ............................. 5 0.1. Introduction..........................5 0.2. Warning symbols ........................5 0.3. Qualification and training of personnel ................... 6 0.4. List of standards and referenced documents ................6 DEVICE DESCRIPTION ........................7 1.1. General description of the device ..................... 7 1.2. - Page 3 CONTENTS 3.2.3. Control panel Layout ....................... 15 3.3. Operating the System ......................15 3.3.1. Mode “0” - Actuator ......................15 3.3.2. Mode “1” – Free Fall (only AODD pumps) ..............16 3.3.3. Mode “2” - Barrel ......................16 3.4. Electronic controller ......................... 17 3.4.1.
- Page 4 GENERAL HVS QUATTRO...
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Page 5: General
The information included in this manual is subject to change without notice and does not constitute a commitment on the part of Tapflo. With proper attention to maintenance, Tapflo Products will give efficient and trouble-free operation. -
Page 6: Qualification And Training Of Personnel
The personnel in charge of installation, operation and maintenance of the dosing units must be qualified to carry out the operations described in this manual. Tapflo shall not be held responsible for the training level of personnel and for the fact that they are not fully aware of the contents of this manual. -
Page 7: Device Description
INSTALLATION DEVICE DESCRIPTION 1.1. General description of the device The mobile unit for unloading barrels consists of a mobile frame with integrated lifting device that elevate pump above the tanks. This unit also is equipped with control cabinet for proper operation of the unit. -
Page 8: Unit Drawing
INSTALLATION 1.3. Unit drawing Fig. 1: Drawing and marking of unit elements. 1.4. Unit components Tab. 1: List of unit components. Pos. Description Main Frame Control Cabinet Pneumatic Actuator Pump Lifting Arm Pneumatics Lid with an Inflated Seal Tab. 2: List of unit connections. Pos. -
Page 9: Installation
Modifications to the design not approved by Tapflo and the use of spare parts that do not meet the manufacturer's specifications may damage the pumping system, void the warranty, the certificate and, above all, compromise the safety of those operating the unit. -
Page 10: Purpose And Scope Of Application
Although precaution is taken by us when packing and shipping, we urge you to carefully check the shipment on receipt. Make sure that all parts and accessories listed on the packing list are accounted for. Any shipment shortages or damage should be reported to Tapflo and the shipping company. -
Page 11: Storage
INSTALLATION When transporting the system, it is forbidden to lift it by electric, hydraulic or pneumatic lines. 2.5. Storage If the device is to be stored before installation, store it in a clean place. Clean the unit before installation. 2.6. Health and safety The device must be installed in accordance with local and national safety regulations. -
Page 12: Electrical Safety
2.6.6. Noise level Tests of the Tapflo pumping system show that the noise level does not exceed 85 dB(A). In some cases, the noise level can be inconvenient or hazardous to people in the vicinity of the unit. Therefore, it is recommended to use appropriately selected individual noise protection measures. -
Page 13: Assembly
INSTALLATION Tapflo assumes no responsibility for damage caused by improper condition of the unit to the pump suction, and in particular for damage caused by failure to ensure an adequate amount of medium in the supply tank. 2.8. Assembly 2.8.1. -
Page 14: Operation
OPERATION OPERATION 3.1. Before starting the unit In the interest of health and safety, it is essential to wear gloves, face protection and a helmet. When starting service and installation work, make sure that the pressure in the installation is equal to the atmospheric pressure. -
Page 15: Control Panel Layout
OPERATION 3.2.3. Control panel Layout Fig.2. View of the control buttons SIGNATURE SYMBOL DESCRIPTION ON/OFF SWITCH Main switch; E-STOP Emergency stop button; RESET Alarm reset; MODE SWITCH Free Fall / Actuator / Barrel; HOLD TO MOVE Hold the button to move actuator. Both buttons (S4, S5) must be pressed / Areation;... -
Page 16: Mode "1" - Free Fall (Only Aodd Pumps)
OPERATION ➢ Lifting: the switch (S8) should be set to the "UP" position, then press the green "HOLD TO MOVE" buttons (S4, S5) in parallel – as long as the buttons are pressed, the lift will float (until the upper end position is reached); ➢... -
Page 17: Electronic Controller
OPERATION 3.4. Electronic controller 3.4.1. Electronic controller panel Electronic control panel view: Fig.3. View of the electronic controller panel SYMBOL DESCRIPTION 2 line LCD display Alphanumeric keyboard (0-9) Function buttons; - arrows (←↑→↓) - information (i) - enter (˿˩) 3.4.2. Main panel Electronic controller with 2 line display is mounted inside the control cabinet at back of the door. -
Page 18: Settings
OPERATION 3.4.3. Settings To navigate to this panel use information button: (panel available only from main panel). Panel: time to off pump set: In this panel user is able to change time delay parameter for switch off the pump in barrel mode after the actuator reach the lower end position. -
Page 19: Pneumatic Control
OPERATION Pneumatic Control 3.5. The parameters of pneumatic system has been adjusted to the application for maximum efficiency and safety level. However the optimal settings may be different depending on the pneumatic supply source. 3.5.1. Air Filter-Regulator Recommended Setting : 1. -
Page 20: 3.5.3. Min. Piston Position Sensor
OPERATION 3.5.3. Min. Piston Position sensor The lower minimal position can be adjusted according to the accesory instruction (cat. No W095435). 3.5.4. Lifting up speed The speed of lifting up can be adjusted by the screw of relief valve (cat. No 9011009C). 3.5.5. - Page 21 OPERATION 3.5.6. Manual control In case of no power supply all operations can be manually executed on the pneumatic valve island. Functions: 1. Pump control valve (ON/OFF) 2. Actuator position release valve 3. Actuator UP motion 4. Actuator DOWN motion (High speed) 5.
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Page 22: Maintenance
To improve safety, Tapflo allows the user to install additional guards. Possible guards should be attached to the unit frame, taking its load bearing capacity into account. -
Page 23: Operation Of Individual Equipment
MAINTENANCE 4.4. Operation of individual equipment Strictly follow the instructions in the manuals of the various components of the system. All components should be inspected and maintained at least once a year in accordance with manufacturers' guidelines. 4.5. Shutting down and flushing the unit Before shutting down the unit for an extended period, flush it with clean water to remove any residual medium. -
Page 24: Disposal
6.2. How to order parts When ordering spare parts for Tapflo units. please let us know what the model number and serial number from the pump’s name plate is, then just indicate the part numbers from the spare parts list and quantity of each item. -
Page 25: Appendices
APPENDICES APPENDICES 7.1. Manual - pump – T425 7.2. GA assembly drawing 7.3. Electrical documentation HVS QUATTRO... -
Page 26: Warranty
8.2. Warranty Tapflo warrants products under conditions as stated below for a period of not more than 12 months from installation and not more than 18 months from date of manufacturing. 1. The following terms and conditions apply to the sale of machinery, components and related services and products, of Tapflo (hereinafter “the products”). - Page 27 8. Tapflo will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect, special, incidental or consequential damages caused to the customer or to third parties, including loss of profits arising by any possible infringement of par.
- Page 28 WARRANTY THIS PAGE INTENTIONALLY LEFT BLANK HVS QUATTRO...
- Page 29 HVS QUATTRO...
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