12.1. Appendix A – AODD Pump Manual 12.2. Appendix B – Predetermining Pneumatic Batcher Manual T-OMM-000058 2 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Signed: Printed Name of Authorised Mr. M. Barnes Signatory: Position in Company: Managing Director T-OMM-000058 3 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
T-OMM-000058 4 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Incorrect installation or use may cause injury or death to personnel in the vicinity of the installation! T-OMM-000058 5 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Tapflo (UK)'s mobile decanting system combines a Tapflo air operated diaphragm pump with a Tapflo (UK) Pod valve and purpose designed trolley to accommodate a 20L or 25L chemical containers, the system is available with an optional Predetermining Pneumatic Batcher (BP).
Air Pressure – Min / Max 2 – 7 BAR (G) Weight (empty) 15kg T-OMM-000058 7 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Fit regulator. Leaking suction connections Check and remake any damaged or leaking interconnections T-OMM-000058 8 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Complete the Warranty / Returns form on following page and return articles carefully to prevent any damage during transport T-OMM-000058 9 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
TPUK-MDU20-Lite 11. Warranty Tapflo UK warrants products under conditions as below for a period of not more than 12 months from installation and not more than 24 months from date of manufacture. 1. The following terms and condition apply to the sale of machinery, components and related services and products, of Tapflo UK (hereinafter “the products”)
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Duty (h/day) Starts per day (No.) Media Pressure (bar) Air Pressure (bar) Air Quality Notes T-OMM-000058 11 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
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T-OMM-000058 12 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
Tapflo (UK) Mobile Decant Unit – 20 Litre – Lite Version TPUK-MDU20-Lite 12. Appendices 12.1. Appendix A – AODD Pump Manual T-OMM-000058 13 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
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IOM manual PE & PTFE Diaphragm Pumps Original Instruction 2020 | 1 Read this instruction manual carefully, before you install and operate the pump. Pump models: TR/TXR9 TR/TXR20 T/TX50 T/TX100 T/TX200 T/TX400 T/TX800...
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CONTENTS EC DECLARATION OF CONFORMITY 01/EC/PLA/2020 ................5 EU DECLARATION OF CONFORMITY 02/ATEX/AODD/2020 ..............6 GENERAL ............................7 0.1. Introduction..........................7 0.2. Warning symbols ........................7 0.3. Qualification and training of personnel ................... 7 INSTALLATION ..........................8 1.1. Operation principle ........................8 1.2.
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CONTENTS 2.4. Residual risks ..........................16 2.5. Disposal after expiration of the expected lifetime ............... 16 2.6. Actions in emergency ......................16 MAINTENANCE ..........................17 3.1. When the pump is new or reassembled ................. 17 3.1.1. Performance test ......................17 3.2.
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CONTENTS 5.8. T200-T400 – Spare parts - Options ..................37 5.9. T800 – Spare parts drawing ....................39 5.10. T800 – Spare parts list ......................40 5.11. Stocking recommendation ....................41 5.12. How to order parts ....................... 42 5.13. Pump code ..........................42 DATA .............................
Directive 2006/42/EC of European Parliament and of the Council of 17 May 2006 on • machinery, amending Directive 95/16/EC; Mr Michał Śmigiel is authorized to compile the technical file. Tapflo Sp. z o.o. ul. Czatkowska 4b 83-110 Tczew Signed for and on behalf of Tapflo AB Håkan Ekstrand Managing director Kungälv, 28.10.20 www.tapflo.com...
II 2D Ex h IIIC T60ºC…T125ºC Db Notified body J.S. Hamilton Poland Sp. z o.o. (2057) performed EU-type examination and issued certificate JSHP 19 ATEX 0018X. Signed for and on behalf of Tapflo AB Håkan Ekstrand Managing Director Kungälv, 28.10.2020...
The personnel in charge of installation, operation and maintenance of the pumps we produce must be qualified to carry out the operations described in this manual. Tapflo shall not be held responsible for the training level of personnel and for the fact that they are not fully aware of the contents of this manual.
1.1. Operation principle The Tapflo diaphragm pump is driven by compressed air. The two diaphragms are connected by a diaphragm shaft and pushed back and forth by alternately pressurising the air chambers behind the diaphragms using an automatically cycling air valve system.
INSTALLATION 1.3. Lifting and transportation Before handling the pump check the weight of the pump (see 6.3. Technical data). Refer to Your local standards on how to handle the pump. If the weight is excessive to transport by hand it must be lifted using slings and a suitable lifting device e.g.
1.7.1. Protection In the interest of health and safety it is essential to wear protective clothing and safety goggles when operating, and/or working in the vicinity of Tapflo pumps. IOM manual - PE & PTFE series...
125°C T4 - 135°C If ambient temperature exceeds the range -20°C ≤ Ta ≤ +40°C, contact Tapflo. Earth connection of the pump and other equipment Connect a suitable earth wire to the stainless steel earth connection that is placed on the inside of one of the pump housings.
1.7.3. Air pressure The maximum air pressure for Tapflo pumps is 8 bar. Higher air pressure than 8 bar can damage the pump and may cause injury to personnel in vicinity of the pump. If you intend to apply a higher air pressure than 8 bar, please consult us.
3) Needle valve to adjust the air flow (especially when operating the pump in the lower range of performance); 4) Filter. These components are included in Tapflo’s Air treatment system which can be ordered from 1.9. Example of installation 1) Gate valve compressed air...
INSTALLATION 1.10. Recommended installations The Tapflo pump is flexible in the way you are able to install it. The in- and outlet ports can be rotated more than 180° to fit various piping systems. 1.10.1. Flooded The piping system is designed with a positive suction head.
For instance, a T100 pump should run continuously at maximum 50 l/min. ➢ As stated in chapter 1.8.1 Tapflo recommends to use an appropriate air treatment system in order to extend the pump’s lifetime.
OPERATION ➢ If the air humidity is high, use of a water separator or air dryer is recommended. Otherwise on the air discharge side due to decompression, icing on the muffler can appear causing it to shrink and eventually it can shoot out of its socket. ➢...
Nevertheless, Tapflo recommend to inspect the pump at least once a year and change parts from KIT AIR and KIT LIQ during this inspection. Tapflo recommend KIT VAL to be changed once per 2 years. See chapter 5.11 “Stocking recommendation” for detailed KIT content.
MAINTENANCE 3.4. Location of faults PROBLEM POSSIBLE FAULT POSSIBLE SOLUTION The air pressure is to low Increase air pressure via a filter-regulator The air connection is blocked Check / clean air supply connection Muffler is blocked Check / clean / replace muffler The pump does not run Air valve is defective Clean / replace complete air valve...
MAINTENANCE 3.5. TR9 / TR20 – Disassembly of the pump The numbers put in brackets, refer to the part numbers in the spare part drawings and spare part lists in chapter 5 “SPARE PARTS”. 3.5.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect the air supply and then the suction and discharge connections.
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MAINTENANCE Fig 3.5.6 Lift pull spacer sleeve [19]. Fig 3.5.7 Take out the valve rods [20] and [21], Fig 3.5.8 Unscrew the diaphragms [15] form the air valve [61]. Fig 3.5.9 Using pliers remove both circlips [27] from the centre block [12].
MAINTENANCE 3.6. TR9 / TR20 – Assembly of the pump The assembly procedure is done in the reverse order to the disassembly. Nevertheless there are a few things that you have to remember in order to assemble the pump correctly. Fig.
MAINTENANCE 3.7. T50-T800 – Disassembly of the pump The numbers put in brackets, refer to the part numbers in the spare part drawings and spare part lists in chapter 5 “SPARE PARTS”. 3.7.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect the air supply and then the suction and discharge connections.
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MAINTENANCE Fig. 3.7.5 To remove the spacer sleeve [19], use a plastic rod and a hammer to knock it out. NOTE! Be careful not to deform the spacer sleeve. Fig. 3.7.6 Insert our special tool or pin screw [14] into the orifice in the spacer sleeve [19], rotate it.
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MAINTENANCE Fig. 3.7.11 Take out the second diaphragm [15] along with the shaft [16]. a) Circlip mounted air valve – T/TX50, T100 and T800 Fig. 3.7.12 Using pliers remove both circlips [27] from the centre block [12]. Attention! While doing this, cover yourself with your other hand, as the circlip easily flips away Fig.
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MAINTENANCE c) Threaded air valve – T200 from 0803-… until 1105-… T400 from s/n 0801-… until 1105-… Fig. 3.7.16 Carefully unscrew both air valve end caps by means of a mounting tool [282]. Fig. 3.7.17 Push out by hand the air valve shaft and piston. Fig.
MAINTENANCE 3.8. T50-T800 – assembly of the pump The assembly procedure is done in the reverse order to the disassembly. Nevertheless there are a few things that you have to remember in order to assemble the pump correctly. Fig. 3.8.1 When putting the air valve [61] into the centre block [12], apply some water or alcohol on the O-rings to provide smooth insertion of the air valve.
Note! For spare parts list see chapter 5. “Spare parts”. 4.3. Filter press pump – TF… The Tapflo filter press pump is a ready, compact product that can be installed directly on the filter press. The pump is equipped with a booster which amplifies the pressure in a 2:1 ratio.
It provides all the advantages of using a standard Tapflo DT dampener but is a compact solution. The dampener housing is also the pump manifold so you do not have to worry about connecting the dampener to the pump.
OPTIONS 4.6. Pump with integrated flanges – T… -3D/-3A Pumps with integrated flanges are a robust and solid design. When there is a risk of transferring of vibration from the installation to the pump, the solid manifolds provide better stability and sealing for the pump. Using this solution we can connect the pump to the installation by a flange (DIN, ANSI) or through a BSP thread.
SPARE PARTS 5.2. TR9 and TR20 – Spare parts list Pos. Q-ty Description Material KIT LIQ KIT AIR Housing PE or PTFE Centre block In/Outlet PE or PTFE Pin screw A4-80 Diaphragm EPDM*, PTFE, NBR* or FKM Diaphragm shaft (part of air AISI 316L valve assembly) Rubber foot...
SPARE PARTS 5.10. T800 – Spare parts list Pos. Q-ty Description Material Housing Centre block In/outlet integrated 137-2* with DIN flange In/outlet integrated 137-9 with ANSI flange In/outlet integrated 137-12 with JIS flange Pin screw A4-80 Diaphragm EPDM, PTFE, NBR Diaphragm shaft AISI 316L Rubber foot...
SPARE PARTS 5.11. Stocking recommendation Even at normal operation some details in the pump will be worn. In order to avoid expensive breakdowns we recommend having a few spare parts in stock. Depending on the severity of the operation and the importance of assuring continuous work we offer three different spare part KITS –...
5.12. How to order parts When ordering spare parts for Tapflo pumps, please let us know what is the model number and serial number from the pump centre body or housing. Then just indicate the part numbers from the spare parts list and quantity of each item.
DATA DATA 6.1. Capacity curves The performance curves are based on water at 20°C.Other circumstances might change the performance. See below how the capacity will change at different viscosities and suction lifts. Example: A flow of 30 litre/minute is desired. The discharge pressure is calculated to 30 mWC. We choose a T50 pump.
What is more for proper operation and safety the torque values should be checked frequently as part of preventive maintenance (contact Tapflo for interval proposals). Although pump applications vary, a general guideline is to re-torque the pump every two weeks.
WARRANTY WARRANTY 7.1. Warranty form Company: Telephone: Fax: Address: Country: Contact Name: E-mail: Delivery Date: Date of pump installation: Pump type: Serial No (see name plate or stamped on pump housing): Description of the fault: The installation: Liquid: Temperature [°C]: Viscosity [cPs]: Spec grav.
7.3. Warranty Tapflo warrants products under conditions as stated below for a period of not more than 5 years from installation and not more than 6 years from date of manufacturing. 1. The following terms and conditions apply to the sale of machinery, components and related services and products, of Tapflo (hereinafter “the products”).
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9. Tapflo will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect, special, incidental, or consequential damages, caused to the customer or to third parties, including loss of profits, arising by any possible infringement of par.
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Tapflo (UK) Mobile Decant Unit – 20 Litre – Lite Version TPUK-MDU20-Lite 12.2. Appendix B – Predetermining Pneumatic Batcher Manual T-OMM-000058 14 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
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nstruction & Operations Manual Original Version PNEUMATIC BATCH CONTROL SYSTEM PREDETERMINING TPUK-BP/BPI Edition 2021 Read the instruction before installing and commissioning the unit.
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Setting the predetermining counter (2 - Figure 1) .......... 12 Dry test ......................12 Wet test ......................13 Tapflo pump volume per stroke table ............14 System test ....................14 Operation – remote start/stop manual ............15 Operation – remote start/stop electrical ............15 Technical data ....................
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PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI Returning parts ..................... 18 Warranty ....................... 19 Warranty / return form ................... 20 Warranty / return form ................... 21 Issue : 230312-B 3 of 21 TPUK-BP / BPI...
IV Machinery, Self declaration/Technical file Declaration: The person signing below declares that the above named equipment fulfils all the relevant provisions of the stated directives. Place of Declaration Tapflo (UK) Limited, SO53 4AR, UK Date: 8/7/2011 Signed: Printed Name of Authorised Mr. M. Barnes...
2008, Self declaration/Technical file Declaration: The person signing below declares that the above named equipment fulfils all the relevant provisions of the stated directives. Place of Declaration Tapflo (UK) Limited, SO53 4AR, UK Date: 8/7/2011 Signed: Printed Name of Authorised Mr. M. Barnes...
Although every precaution is taken when packing and shipping, please carefully check goods on receipt, ensuring all parts listed on the packing note are accounted for. Report any damage or shortages to the delivery company and Tapflo (UK) within 24 hours of receipt.
9. Air preparation All Tapflo (UK) systems are designed to run on clean, dry air, lubrication is not recommended. Maximum pressure is 7 bar (G) unless otherwise stated. An inline filter of 5 micron or finer is recommended to preserve the life of the system.
TPUK-BP / BPI 14. Principle of operation Tapflo (UK)'s Pneumatic Batcher is a non-intrusive, fully pneumatic predetermining counter system which records pump strokes as a series of low-pressure pulses from the air exhaust of an AODD pump, stopping the pump once a pre-set number of strokes have been recorded, thus controlling the volume of product dispensed by the pump.
1) will automatically reset to the ‘off’ position. (1 - Figure 19. Essential accessories Items 3 & 4 (Figure 3) are essential accessories available from Tapflo (UK). Please consult Tapflo (UK) for further details. Issue : 230312-B 9 of 21 TPUK-BP / BPI...
PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI 22. Set up Before using the system ensure the following • The system is configured correctly and has not been modified. • Make all connections as instructed. • Set the air pressure. • Turn the compressed air supply on. •...
Install the pump into the application or prepare a test rig to enable the system to pump liquid. The system is best set using the media to be batched, however for safety reasons Tapflo (UK) recommend the system is wet tested with water first, then recalibrated once the whole pump system is installed and tested.
• The values are for reference only. • All values were accurate at the time of print. • All values obtained from latest Tapflo IOM manuals (2019). • The values above are based on PTFE diaphragms. Pumps with other diaphragms increase the volume by approximately 15% 27.
PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI Risk of product splashing or spill! • Ensure pump discharge is positioned correctly to capture the discharged media. • Use the correct PPE. • Use a bund if discharging into small containers. To dispense a batch, pull the start/stop-push/pull valve (1 - Figure •...
PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI 30. Technical data Dimensions BP=122 mm, BPI=129 mm 111 mm 150 mm 134 mm 175 mm MAX Diameter 5 mm Connections Port No. Description Connection type Air supply 6mm push fit Pump pilot output 4mm push fit Pump silencer input 6mm push fit...
32. Trouble shooting Check the system is configured as shown in the recommended configuration then see possible solutions below. If the problem persists, consult Tapflo (UK). Please refer to the pump manual for more detail specific to pump issues. Symptom...
Combined blocking/needle valve TPUK-B/NV-size 35. How to order parts When ordering parts for Tapflo (UK) system, please provide the model number and serial number of the system, position number and quantity of items required. 36. Returning parts To return parts to Tapflo (UK) please follow this procedure.
TPUK-BP / BPI 37. Warranty Tapflo UK warrants products under conditions as below for a period of not more than 12 months from installation and not more than 24 months from date of manufacture. 1. The following terms and condition apply to the sale of machinery, components and related services and products, of Tapflo UK (hereinafter “the products”)
PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI 38. Warranty / return form Company Address Country Contact Name Telephone E-mail Delivery date Install date System Type Serial No. Description of fault Media Temperature ( Viscosity (cPs) Spec. grav. (Kg/m pH (Value) Particle content (%) Particle size (mm) Duty (h/day)
PNEUMATIC BATCHCONTROL SYSTEM PREDETERMINING TPUK-BP / BPI 39. Warranty / return form Sketch of installation Whilst every effort has been made to ensure that all the information contained in this document is correct at the time of publication, due to our policy of continuous product improvement, the company reserves its right to change any information contained herein without notice.
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Tapflo (UK) Mobile Decant Unit – 20 Litre – Lite Version TPUK-MDU20-Lite T-OMM-000058 15 of 15 Revision: 1 DOCUMENT UNCONTROLLED WHEN PRINTED This is an unpublished work, the copyright in which vests in Tapflo (UK). All rights reserved...
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