Honda GX120UT3 Owner's Manual

Honda GX120UT3 Owner's Manual

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37Z4V6110.fm 1 ページ 2019年10月30日 水曜日 午前9時17分

INTRODUCTION

Thank you for purchasing a Honda engine! We want to help you to get
the best results from your new engine and to operate it safely. This
manual contains information on how to do that; please read it carefully
before operating the engine. If a problem should arise, or if you have any
questions about your engine, consult your servicing dealer.
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may be
reproduced without written permission.
This manual should be considered a permanent part of the engine and
should remain with the engine if resold.
Review the instructions provided with the equipment powered by this
engine for any additional information regarding engine startup,
shutdown, operation, adjustments or any special maintenance
instructions.
United States, Puerto Rico, and U.S. Virgin Islands:
We suggest you read the warranty policy to fully understand its coverage
and your responsibilities of ownership. The warranty policy is a separate
document that should have been given to you by your dealer.

SAFETY MESSAGES

Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the engine.
Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or
others. Each safety message is preceded by a safety alert symbol
one of three words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
Each message tells you what the hazard is, what can happen, and what
you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the
word NOTICE.
This word means:
Your engine, other property, or the environment can be
damaged if you do not follow instructions.
This entire book is filled with important safety information -please read
it carefully.
©2019 Honda Motor Co., Ltd. -All Rights Reserved
37Z4V611
00X37-Z4V-6110
The illustrations herein are mainly based on: PTO shaft type S, with fuel
tank
• The illustration may vary according to the type.
CONTENTS
and
INTRODUCTION ...................................1
SAFETY MESSAGES .............................1
SAFETY INFORMATION ......................2
SAFETY LABEL LOCATIONS ..............2
COMPONENT & CONTROL
LOCATIONS ............................................3
FEATURES ...............................................3
BEFORE OPERATION
CHECKS ...................................................4
OPERATION............................................4
SAFE OPERATING
PRECAUTIONS ..................................4
STARTING THE ENGINE..................4
STOPPING THE ENGINE .................6
SETTING ENGINE SPEED ...............6
THE IMPORTANCE OF
MAINTENANCE.................................7
MAINTENANCE SAFETY ................7
SAFETY PRECAUTIONS..................7
MAINTENANCE
SCHEDULE .........................................7
REFUELING ........................................8
ENGINE OIL........................................8
Recommended Oil.....................8
Oil Level Check............................8
Oil Change ....................................9
REDUCTION CASE OIL ...................9
GX120UT3·GX160UT2·GX200UT2
Recommended Oil.....................9
·GX120RT3·GX160RT2·GX200RT2
Oil Level Check............................9
Oil Change ................................. 10
AIR CLEANER.................................. 10
Inspection .................................. 10
ENGLISH
OWNER'S MANUAL
MANUEL DE L'UTILISATEUR
MANUAL DEL PROPIETARIO
GX120 • GX160 • GX200
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Cleaning ......................................10
SEDIMENT CUP ..............................12
SPARK PLUG....................................12
SPARK ARRESTER ..........................13
IDLE SPEED......................................13
HELPFUL TIPS &
SUGGESTIONS ....................................13
STORING YOUR ENGINE..............13
TRANSPORTING.............................14
UNEXPECTED PROBLEMS...............15
FUSE REPLACEMENT....................15
TECHNICAL INFORMATION............16
Serial Number Location .............16
Electric Starter ...............................16
Carburetor Modifications for
Information.....................................17
Air Index...........................................18
Specifications.................................18
Tune-up Specifications...............19
Quick Reference
Information.....................................19
Wiring Diagrams ...........................19
CONSUMER INFORMATION ...........20
Warranty and Distributor/
Customer Service
Information.....................................20
1

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  • Page 1: Table Of Contents

    37Z4V6110.fm 1 ページ 2019年10月30日 水曜日 午前9時17分 INTRODUCTION Thank you for purchasing a Honda engine! We want to help you to get the best results from your new engine and to operate it safely. This OWNER’S MANUAL manual contains information on how to do that; please read it carefully MANUEL DE L’UTILISATEUR...
  • Page 2: Safety Information

    37Z4V6110.fm 2 ページ 2019年10月30日 水曜日 午前9時17分 SAFETY INFORMATION SAFETY LABEL LOCATIONS • Understand the operation of all controls and learn how to stop the These labels warn you of potential hazards that can cause serious injury. engine quickly in case of emergency. Make sure the operator receives Read them carefully.
  • Page 3: Locations

    37Z4V6110.fm 3 ページ 2019年10月30日 水曜日 午前9時17分 COMPONENT & CONTROL LOCATIONS FEATURES FUEL FILLER CAP ® OIL ALERT SYSTEM (applicable types) FUEL TANK ‘‘Oil Alert is a registered trademark in the United States’’ The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.
  • Page 4: Operation

    37Z4V6110.fm 4 ページ 2019年10月30日 水曜日 午前9時17分 BEFORE OPERATION CHECKS OPERATION IS YOUR ENGINE READY TO GO? SAFE OPERATING PRECAUTIONS For your safety, to ensure compliance with environmental regulations, Before operating the engine for the first time, please review the SAFETY and to maximize the service life of your equipment, it is very important to INFORMATION section on page 2 and the BEFORE OPERATION CHECKS on take a few moments before you operate the engine to check its page 4.
  • Page 5 37Z4V6110.fm 5 ページ 2019年10月30日 水曜日 午前9時17分 3. Move the throttle lever away from the MIN. position, about 1/3 of the 5. Operate the starter. way toward the MAX. position. RECOIL STARTER: THROTTLE LEVER Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below.
  • Page 6: Stopping The Engine

    37Z4V6110.fm 6 ページ 2019年10月30日 水曜日 午前9時17分 STOPPING THE ENGINE SETTING ENGINE SPEED To stop the engine in an emergency, simply turn the engine switch to the Position the throttle lever for the desired engine speed. OFF position. Under normal conditions, use the following procedure. Some engine applications use a remote-mounted throttle control rather Refer to the instructions provided by the equipment manufacturer.
  • Page 7: Maintenance

    Remember that an authorized Honda servicing dealer knows your engine best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine parts or their equivalents for repair and replacement.
  • Page 8: Refueling

    (bottom edge of the oil fill hole). Do not overfill. For refueling, refer to the manufacturer’s instructions provided with the equipment. See the following for a Honda supplied standard fuel tank refueling instruction. 1. With the engine stopped and on a level surface, remove the fuel filler cap and check the fuel level.
  • Page 9: Oil Change

    37Z4V6110.fm 9 ページ 2019年10月30日 水曜日 午前9時17分 4. Reinstall the oil filler cap/dipstick. 4. Install the oil filler cap/dipstick and tighten securely. OIL FILLER CAP/DIPSTICK SEALING WASHER (Replace) UPPER LIMIT DRAIN PLUG OIL FILLER CAP/ DIPSTICK OIL LEVEL OIL FILL HOLE LOWER LIMIT (bottom edge) Wash your hands with soap and water after handling used oil.
  • Page 10: Cleaning

    37Z4V6110.fm 10 ページ 2019年10月30日 水曜日 午前9時17分 Oil Change 3. With the engine in a level position, fill with the recommended oil (see page 8) until it starts to flow out the check bolt hole. 2 : 1 Reduction Case With Centrifugal Clutch Running the engine with a low reduction case oil level can cause Drain the used oil while the engine is warm.
  • Page 11 37Z4V6110.fm 11 ページ 2019年10月30日 水曜日 午前9時17分 7. Wipe dirt from the inside of the air cleaner case and cover using a CYCLONE DUAL-FILTER ELEMENT TYPE moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. WING NUT AIR CLEANER COVER 8.
  • Page 12: Sediment Cup

    37Z4V6110.fm 12 ページ 2019年10月30日 水曜日 午前9時17分 Low Profile Types 3. Reinstall the filter, new O-ring, and the sediment cup. Tighten the CLIP AIR CLEANER COVER sediment cup securely. 1. Unsnap the air cleaner cover clips, remove the air cleaner 4. Move the fuel valve lever to the ON position and check for leaks. cover, and remove the air filter SPARK PLUG element.
  • Page 13: Spark Arrester

    Check local laws and regulations. A spark arrester is corrosion from impairing your engine’s function and appearance, and available from authorized Honda servicing dealers. will make the engine easier to start when you use it again. The spark arrester must be serviced every 100 hours to keep it Cleaning functioning as designed.
  • Page 14: Checks

    37Z4V6110.fm 14 ページ 2019年10月30日 水曜日 午前9時17分 Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with Gasoline is highly flammable and explosive.
  • Page 15: Taking Care Of Unexpected Problems

    Frequent fuse failure usually indicates a short circuit or an overload in the electrical system. If the fuse burns out frequently, take the engine to a Honda servicing dealer for repair. ENGLISH...
  • Page 16: Technical Information

    37Z4V6110.fm 16 ページ 2019年10月30日 水曜日 午前9時17分 TECHNICAL INFORMATION 5. Coat the terminals and cable ends with grease. Serial Number Location Record the engine serial number, NEGATIVE (–) type and purchase date in the STARTER BATTERY CABLE spaces below. You will need this SOLENOID information when ordering parts and when making technical or...
  • Page 17: High Altitude Operation

    Emission Control System Warranty Your new Honda complies with both the U.S. EPA and State of California • Removal or alteration of any part of the intake, fuel, or exhaust emission regulations. American Honda provides the same emission systems.
  • Page 18: Schedule

    As the power equipment engine owner, you are responsible for GX120 (PTO shaft type S, with fuel tank) completing all required maintenance listed in your owner's manual. Honda recommends that you retain all receipts covering maintenance on Length × Width × Height 297 × 346 × 333 mm (11.7 ×...
  • Page 19: Tune-Up Specifications

    -150 Valve GX200 IN: 0.15 ± 0.02 mm See your clearance EX: 0.20 ± 0.02 mm authorized (cold) Honda dealer GX120 IN: 0.08 ± 0.02 mm GX160 EX: 0.10 ± 0.02 mm (12) Other No other adjustments needed. specifications (13)
  • Page 20: Consumer Information

    Honda Office as shown. Campbellfield Victoria 3061 Telephone: (03) 9270 1111 Facsimile: (03) 9270 1133 For European Area: Honda Motor Europe Logistics NV. European Engine Center http://www.honda-engines-eu.com All Other Areas: Please contact the Honda distributor in your area for assistance. ENGLISH...

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