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Table of Contents
Related Manuals for Magnetek Elevator Axial Flux HPV900 Series
Summary of Contents for Magnetek Elevator Axial Flux HPV900 Series
- Page 1 Axial Flux Start Guide Guide to set up 900S2 Axial Flux drive...
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Page 2: Step 1 - Mechanical Mounting
Axial Flux Start Guide This is a quick setup guide to commission the HPV900 Series 2 Axial Flux drive. Step 1 – Mechanical Mounting 1. Remove old tachometer or encoder from machine and prepare the new encoder assembly as pictured below. 2. - Page 3 Axial Flux Start Guide 3. The target flag should be positioned on the sheave so that the short rounded edge will face the proximity sensor. Use the supplied alcohol wipe to clean the surface, then peel the backing from the adhesive backing on the flag, orient as pictures below and stick to the sheave.
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Page 4: Step 2 - Electrical Connection
Axial Flux Start Guide Step 2 – Electrical Connection Connect the encoder and proximity sensor wires to the drive as follows: Each of the wires are labelled and should be connected into the TB1 terminals (long connectors). Under no circumstance should any wires be ‘switched’ away from the labelled order. Each Axial Flux drive is factory configured as per below to match the encoder and proximity sensor supplied with the kit. -
Page 5: Step 3 - Drive Parameters
Axial Flux Start Guide Step 3 – Drive Parameters The following drive parameters should be entered for the Axial Flux drive: Menu Parameter Correct Setting “PM” (Factory Locked) Drive Mode Motor Rotation See table below Wear Adapt Ena See Step 5 below Enter Line to Line Voltage Input L-L Volts Rated Motor Power... - Page 6 Axial Flux Start Guide Encoder Pulses (A1) The encoder pulses in the A1 menu should be picked from the table below: PM Motor Frame Types Encoder Pulse (A1) MX05/10 14395 PPR MX05/16 14452 PPR MX06/05 17067 PPR MX06/10 17067 PPR MX06/16 17067 PPR MX10/05...
- Page 7 Axial Flux Start Guide READY USER FAULT TORQUE LIMIT 10:00 May 4 U0 UTILITY U12 AUTOTUNE SUBMENU DATA ENTRY 2. Press Enter to display: READY USER FAULT TORQUE LIMIT 10:00 Autotune Select SUBMENU DATA ENTRY 3. Press Enter, and change Autotune select to ON RUN. (“Yes” would begin the alignment immediately which would require motor contactors to be bypassed) READY USER...
- Page 8 Axial Flux Start Guide If the fault AT CONTACT FLT is displayed, verify the motor contactor closes during this process If the fault BRAKE IS OPEN is displayed, the drive has detected motion, verify the brake does NOT lift. If brake doesn’t lift and minimal movement has occurred, increase BRK FLT LEVEL (A4).
- Page 9 Axial Flux Start Guide LOAD SENSOR GUIDE Step 1 – Connect the Load Sensor The load sensor needs to be connected with the use of an external 500Ohm resistor to convert the analogue current signal to a voltage reference. The 900S2 drive uses a -10 to +10VDC voltage analogue input. The resistor is simply to convert a 4-20mA signal to a 3-10V signal which the drive can use.
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Page 10: Troubleshooting
Axial Flux Start Guide Troubleshooting If any issues are experienced which are not covered by this guide, please refer to the technical manual (TM7354) which is available on the Magnetek website. Faults/ Alarms/ Description Solutions Difficulties Encoder Flt The drive is in a run Incorrect Encoder Phasing ... - Page 11 Axial Flux Start Guide Faults/ Alarms/ Description Solutions Difficulties HIT TORQUE The drive has reached its Incorrect Encoder Phasing Verify that the encoder phasing is correct. LIMIT torque limit as defined in (alarm) the A1 menu. Swap the A and /A wires in TB1-1 and TB1-2 Proximity Switch ...
- Page 12 Axial Flux Start Guide Faults/ Alarms/ Description Solutions Difficulties Spd Dev Flt The speed feedback is Encoder Cable not properly grounded Verify encoder cable is properly grounded failing to properly track the Spd Dev Alm speed reference Motor Runaway Condition – (PM) ...
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