JLG 670SJ Self Leveling Operation & Safety Manual
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JLG 670SJ Self Leveling Operation & Safety Manual

JLG 670SJ Self Leveling Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
670SJ Self Leveling
PVC 2301
31221364
August 17, 2023 - Rev B
Copyright ©
ANSI
AS/NZS MOL70

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  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 670SJ Self Leveling PVC 2301 31221364 August 17, 2023 - Rev B Copyright © ANSI AS/NZS MOL70...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31221364 670SJ Self Leveling...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...

  • Page 7: Revision Log

    REVISION LOG DATE REVISION DESCRIPTION January 9, 2023 Original Issue August 17, 2023 Revised Other Publications Available Publication Publication Number 31221365 Service & Maintenance Manual 31221366 Illustrated Parts Manual 31221364 670SJ Self Leveling...
  • Page 8 This Page is intentionally left blank...

  • Page 9: Table Of Contents

    SECTION 3 MACHINE CONTROLS AND INDICATORS........35 General................35 Controls and Indicators ............36 670SJ Self Leveling Ground Control Station ......37 Ground Control Indicator Panel..........44 Ground Control Console Display Gauge......... 45 Platform Control Station ............. 49 Platform Control Indicator Panel .......... 53 Beacons ................
  • Page 10 Emergency Towing Procedures .......... 106 Ground Control Station Release/Lowering System ....108 ClearSky Smart Fleet™ - Locked Out State ......109 Machine Safety System Override (MSSO) (If Equipped) ..110 SECTION 6 ACCESSORIES................111 Available Accessories and Relationship Table ....... 111 31221364 670SJ Self Leveling...
  • Page 11 Operator Maintenance ............146 7.11 Tires and Wheels.............. 154 7.12 Radio Frequency (RF) Information........156 7.13 Supplemental Information Only Applicable to CE/UKCA Machines ................ 157 7.14 EC Declaration of Conformity..........158 7.15 UKCA Declaration of Conformity ........159 31221364 670SJ Self Leveling...
  • Page 12 This Page is intentionally left blank...

  • Page 13: Safety Precautions

    Read, understand, and study the Operation and Safety Manual in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc. • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including recognizing and avoiding hazards associated with their operation) shall be authorized to operate a MEWP.
  • Page 14 • Check the work area for hazardous locations. Do not operate the machine in hazardous environments unless approved for that purpose by JLG. • Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel.

  • Page 15: Operation

    Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations.
  • Page 16 Ensure that the platform assembly is fully lowered. Face the platform when entering or leaving the platform. Always maintain “three point contact” with the machine, using two hands and one foot or two feet and one hand at all times during entry and exit. 31221364 670SJ Self Leveling...
  • Page 17 0 to 50 KV 15 (5) Over 50K V to 200 KV 20 (6) Over 200 KV to 350 KV 25 (8) Over 350 KV to 500 KV 35 (11) Over 500 KV to 750 KV 31221364 670SJ Self Leveling...
  • Page 18 Do not travel on unsupported surfaces. • The user must be familiar with the operating surface before driving. Do not exceed the allowable side slope and grade while driving. 31221364 670SJ Self Leveling...
  • Page 19 • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft (0.6m) from holes, bumps, drop- offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
  • Page 20 Safety Precautions WARNING Do not operate the machine when wind conditions exceed specifications shown in the General Specifications section of this manual or as shown on the capacity placard on the platform billboard. 31221364 670SJ Self Leveling...
  • Page 21 Use the boom functions, not the drive function, to position the platform close to obstacles. • Always post a lookout when driving in areas where vision is obstructed. • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. 31221364 670SJ Self Leveling...

  • Page 22: Towing, Lifting, And Hauling

    1.5.1 Maintenance Hazards • Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs. 31221364 670SJ Self Leveling...
  • Page 23 Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.
  • Page 24 Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 31221364 670SJ Self Leveling...

  • Page 25: User Responsibilities, Machine Preparation, And Inspection

    Operator Responsibility The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site. 31221364 670SJ Self Leveling...

  • Page 26: Preparation, Inspection, And Maintenance

    6. Accessories and optional equipment. PREPARATION, INSPECTION, AND MAINTENANCE The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
  • Page 27 Mechanic Service & Mainte- nance Manual Note: Inspection forms are available from JLG. Use the Service & Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG Service Training School for the specified JLG product model.

  • Page 28: Machine Components

    User Responsibilities, Machine Preparation, and Inspection MACHINE COMPONENTS Figure 1. Basic Nomenclature — 670SJ Self Leveling 1. Platform 10. Front Drive/Steer Wheels 2. Platform Control Box 11. Chassis 3. Rotator 12. Chassis Leveling Cylinders 13. Rear Drive Wheels 4. Jib 5.
  • Page 29 13. Lanyard Attach Points — During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point. 31221364 670SJ Self Leveling...

  • Page 30: Walk-Around Inspection

    INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened, and no visible damage, leaks or excessive wear exists in addition to any other criteria mentioned. 31221364 670SJ Self Leveling...
  • Page 31 21. Fuel Tank - See Inspection Note. 22. Axles - See Inspection Note. 23. Main Control Valve - See Inspection Note. 24. Power Track - See Inspection Note. 25. Turntable Lock - Operable. 26. Frame - See Inspection Note. 31221364 670SJ Self Leveling...

  • Page 32: Function Check

    All boom sections should extend/retract together at the same rate of speed. Any difference would indicate delayed movement and loose wire ropes. f. Ensure machine is in Auto Level Mode — Auto Level Active. Place the machine on a 10° grade or less. Confirm chassis levels.. 31221364 670SJ Self Leveling...
  • Page 33 During chassis leveling the boom functions will be paused, and resume once the chassis is level. Note: Refer to Section 4 for more information on machine modes. 31221364 670SJ Self Leveling...

  • Page 34: Skyguard® Function Test

    Note: On machines equipped with SkyLine, reattach the rod to the right bracket. If SkyGuard remains activated after function reversal or cutout, press and hold the SkyGuard Override Switch to allow normal use of machine functions until the sensor is disengaged. 31221364 670SJ Self Leveling...

  • Page 35: Machine Controls And Indicators

    GENERAL NOTICE The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. This section provides the necessary information needed to understand control functions. 31221364 670SJ Self Leveling...

  • Page 36: Controls And Indicators

    This indicator will be yellow. Indicates important information regarding the oper- ating condition, i.e. procedures essential for safe op- eration. This indicator will be green with the exception of the capacity indicator which will be yellow. 31221364 670SJ Self Leveling...

  • Page 37: 670Sj Self Leveling Ground Control Station

    Machine Controls and Indicators 670SJ SELF LEVELING GROUND CONTROL STATION 670SJ Self Leveling Ground Control Station — Without MSSO 1. Swing 8. Platform/Ground Select Switch 2. Main Boom Lift 9. Not Used 3. Main Boom Telescope 10. Engine Start/Auxiliary Power 4.
  • Page 38 Machine Controls and Indicators 670SJ Self Leveling Ground Control Station — With MSSO 1. Swing 7. Power/Emergency Stop 2. Main Boom Lift 8. Platform/Ground Select Switch 3. Main Boom Telescope 9. Machine Safety System Override (MSSO) 4. Jib 10. Engine Start/Auxiliary Power 5.
  • Page 39 Machine Controls and Indicators 670SJ Self Leveling Ground Control Station — With MSSO and DPF 1. Swing 8. Platform/Ground Select Switch 2. Main Boom Lift 9. Machine Safety System Override (MSSO) 3. Main Boom Telescope 10. Engine Start/Auxiliary Power 4. Jib 11.
  • Page 40 Note: See Figures: 670SJ Self Leveling Ground Control Station — Without MSSO; 670SJ Self Leveling Ground Control Station — With MSSO; and 670SJ Self Level- ing Ground Control Station — With MSSO and DPF for complete visual referen- ces of descriptions.
  • Page 41 Machine Safety System Override (MSSO) (If Equipped) Provides emergency override of function controls that are locked out in the event of Load Sense System activation. Main Boom Lift Control Provides raising and lowering of the main boom. 31221364 670SJ Self Leveling...
  • Page 42 Provides rotation of the platform. Platform/Ground Select Switch The three position, key operated switch supplies power to the platform control console when positioned to Platform. With the switch key turned to the Ground position only ground controls are operable. 31221364 670SJ Self Leveling...
  • Page 43 NOTICE Always position emergency stop switch to the Off position (pushed in) when machine is not in use. Swing Control Provides 360 degrees continuous turntable rotation. 31221364 670SJ Self Leveling...

  • Page 44: Ground Control Indicator Panel

    (shorter boom lengths and higher boom angles). Note: Refer to the capacity decals on the machine for restricted and unrestricted platform capacities. Drive and Steer Disable Indicates the Drive and Steer Disable function has been activated. 31221364 670SJ Self Leveling...

  • Page 45: Ground Control Console Display Gauge

    Indicates the platform has been overloaded. System Distress Indicates the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval.
  • Page 46 Machine Controls and Indicators Figure 5. Splash Screen The Diagnostic Screen will show active and inactive faults from the JLG Control System on the screen. An asterisk (*) will be displayed to show active faults. Figure 6. Diagnostic Screen The Engine Diagnostics Screen will show SPN (Suspect Parameter Number), FMI (Failure Mode Identifier), and Occurrence count information.
  • Page 47 Machine Controls and Indicators Figure 7. Engine Diagnostic Screen 31221364 670SJ Self Leveling...
  • Page 48 Machine Controls and Indicators 11.1 BM000299A Figure 8. Ground Control Console Display Gauge 1. Indicator Lamp 3. Navigate Forward Arrow 5. Navigate Back Arrow 4. Navigation Buttons 6. Engine Hours 2. Fuel Level 31221364 670SJ Self Leveling...

  • Page 49: Platform Control Station

    12. SkyGuard Override 5. Power / Emergency Stop 13. SkyGuard Indicator 14. Platform Rotate 6. Lights (If Equipped) 15. Function Speed Control/Auto Level Enable 7. Engine Start/Auxiliary Power 8. Drive Orientation Override 16. Main Lift / Swing 31221364 670SJ Self Leveling...
  • Page 50 The auxiliary pump functions to provide sufficient oil flow to operate the basic machine functions should the main pump or engine fail. The auxiliary pump will operate main boom lift, main telescope, jib (if equipped) and swing. 31221364 670SJ Self Leveling...
  • Page 51 Note: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. Note: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral (Off) position when released. 31221364 670SJ Self Leveling...
  • Page 52 Soft Touch / SkyGuard / SkySense Override For machines equipped with SkyGuard: The SkyGuard override switch enables functions cut out by the SkyGuard system to be operated again, allowing the operator to resume use of machine functions. 31221364 670SJ Self Leveling...

  • Page 53: Platform Control Indicator Panel

    11. Footswitch Enable 18. Function Indicator Tray 5. Drive Orientation 12. Wire Rope Service 19. Information 6. System Distress 13. Tilt Alarm / Warning 20. Auto Level Mode 7. AC Generator (If Equipped) 14. Platform Overload 31221364 670SJ Self Leveling...
  • Page 54 (i.e. controls reversed situations). Diesel Particulate Filter Icon will illuminate when standstill exhaust system cleaning is required. Emissions Temperature Icon illuminates when the engine emissions control sensor reaches a high temperature. 31221364 670SJ Self Leveling...
  • Page 55 • Auto Level Mode — Axle Indication Indicates machine is out of shipping mode and provides status of machine level. An orange swing arm outline indicates cylinders are within the available range of motion. 31221364 670SJ Self Leveling...
  • Page 56 Indicates which drive speed and torque setting is selected. There are three available settings. The icon on the display will correspond with the switch setting on the platform control box. The forward position gives maximum drive speed. 31221364 670SJ Self Leveling...
  • Page 57 Indicates the transport mode function. System Distress The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for instructions concerning the trouble codes and trouble code retrieval.

  • Page 58: Beacons

    When illuminated, the light indicates the wire ropes are loose or broken and must be repaired or adjusted prior to use. BEACONS A. Beacon B. LED Motion / Amber Beacon (CS550) Note: Image for reference only. Beacon design may vary based on beacon type, ma- chine model and installation location. 31221364 670SJ Self Leveling...
  • Page 59 The SkyGuard beacon is available in blue or red lamp options. The beacon will flash in conjunction with an audible alarm when the SkyGuard sensor is activated. Refer to the SkyGuard Operation section for more information. 31221364 670SJ Self Leveling...
  • Page 60 This Page is intentionally left blank...

  • Page 61: Machine Operation

    2. Load is within manufacturer’s rated capacity. 3. All machine systems are functioning properly. 4. Machine is as originally equipped from JLG. 4.2.2 Platform Load Sensing System (LSS) The Platform Load Sensing System (LSS) measures platform load from a sensor in the platform support.

  • Page 62: Stability

    Machine stability is based on two positions which are called FORWARD and BACKWARD stability. The machines position of least FORWARD stability is shown in Figure — Position of Least Forward Stability, and its position of least BACKWARD stability is shown in Figure — Position of Least Backward Stability. 31221364 670SJ Self Leveling...
  • Page 63 Figure 10. Position of Least Forward Stability 1. Machine will tip over in this direction if overloaded or operated beyond the limits of the maximum operating slope. 2. Boom fully extended at horizontal (0 degrees) 3. Maximum operating slope 31221364 670SJ Self Leveling...

  • Page 64: Engine Operation

    CAUTION For every 8 hours of low intensity machine operation or extended engine idle time, drive the machine continuously for 15 minutes. Note: Contact JLG Customer Service for operation under abnormal conditions. 4.4.1 Starting Procedure Note: Initial starting should always be performed from the Ground Control station.
  • Page 65 After engine has had sufficient time to warm up, push in the Power/ Emergency Stop switch and shut engine off. Turn Platform/Ground Select switch to Platform. From Ground Control Console, pull Power/ Emergency Stop switch out. 31221364 670SJ Self Leveling...
  • Page 66 Remove all load and allow engine to operate at low speed for 3-5 minutes; this allows further reduction of internal engine temperature. Push Power/Emergency Stop switch in. Turn Platform/Ground Select switch to Off. Note: Refer to Engine Manufacturer’s manual for detailed information. 31221364 670SJ Self Leveling...

  • Page 67: Air Shutoff Valve (Asov) (If Equipped)

    Note: The handle cannot be turned unless the machine is off. Ensure the ignition power is OFF. WARNING Do not use ASOV as an alternative to shutting down machine properly. Figure 11. ASOV Reset (Closed to Open Position) 31221364 670SJ Self Leveling...

  • Page 68: Fuel Shutoff System (Reserve)

    The Fuel Shutoff System monitors the fuel in the tank and senses when the fuel level is getting low. The JLG Control System automatically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart.
  • Page 69 The following conditions must be met to perform Standstill Cleaning. • Machine must be stationary • Boom in the stowed position • No personnel in platform • Engine must be idling • Coolant temperature must be above 104° F (40° C) 31221364 670SJ Self Leveling...
  • Page 70 5 minutes to allow the engine and Exhaust After Treatment (EAT) to cool down. The Indicator Gauge will display the "Regen Complete" screen as shown and the Emissions Temperature indicator will no longer be illuminated. 31221364 670SJ Self Leveling...
  • Page 71 Any function switch is enabled to perform a boom function • The Engine is powered down If Maintenance Standstill Cleaning is interrupted, it must be re-initiated and the Indicator Gauge will display the "Regen Failed" screen as shown. 31221364 670SJ Self Leveling...
  • Page 72 Machine functions operated during cleaning event in progress • Other engine faults are active • DEF tank (if equipped) is frozen The Gauge will display "Regen Failed" screen as shown. If the cleaning event has failed, the process must be repeated. 31221364 670SJ Self Leveling...
  • Page 73 The DPF collects non-burnable particulates which cannot be removed by the Standstill Cleaning process. Build up of the ash load requires filter maintenance and/or exchange. DPF filter maintenance or exchange requirement is indicated by the DPF Exchange icon shown on the display gauge. 31221364 670SJ Self Leveling...
  • Page 74 Machine Operation 31221364 670SJ Self Leveling...
  • Page 75 Machine Operation 31221364 670SJ Self Leveling...
  • Page 76 Machine Operation 31221364 670SJ Self Leveling...
  • Page 77 Machine Operation 31221364 670SJ Self Leveling...

  • Page 78: Traveling (Driving)

    Move the drive controls in a direction matching the directional arrows for the intended direction of travel. Note: Refer to Section — Traveling Forward and Reverse for information about over- riding drive orientation. 31221364 670SJ Self Leveling...
  • Page 79 Once machine is level, the bubble on the display will be cen- tered within a green level indicator. Refer to Leveling System/ Speed Se- lect/Information Tray for more detail. Note: Refer to Section — Traveling (Grade/Side Slope) for more information about traveling in Auto Level Mode. 31221364 670SJ Self Leveling...

  • Page 80: Traveling (Grade/Side Slope)

    Auto Level Mode - Auto Level Active is active during any of the following conditions: • Boom is out of transport position while driving, or boom functions are active. • Driving with boom in transport position with Function Speed set to creep. 31221364 670SJ Self Leveling...
  • Page 81 If ground slope exceeds machine capability, the Return to Stowed Position icon will display and the audible alarm will sound. The operator must return boom to stowed position to continue. For more information, see Section — Tilt Alarm Warning. 31221364 670SJ Self Leveling...
  • Page 82 A: Boom out of stowed position. (Boom is either elevated past 5° horizontal or extended at least 22 in (559 mm). B: Platform Control Station: Function speed can be set to any position. Function Speed Control Knob 31221364 670SJ Self Leveling...
  • Page 83 Right Front and Right Rear • Left front and Right Front • Left Front and Left Rear The oscillating pair of wheels can change while driving, and depends on turntable orientation, boom elevation and boom extension. 31221364 670SJ Self Leveling...

  • Page 84: Steering

    Incorrect use could cause the load/occupants to shift or fall. Failure to do so could result in death or serious injury. To Level Up or Down - Position the Platform/Level control switch Up or Down and hold until the platform is level. 31221364 670SJ Self Leveling...

  • Page 85: Boom

    Swinging the Boom To swing boom, use Swing control switch to select Right or Left direction. NOTICE When swinging the boom make sure there is ample room for the boom to clear surrounding walls, partitions and equipment. 31221364 670SJ Self Leveling...

  • Page 86: Shut Down And Park

    (4) weeks and a walk-around inspection should be performed on a biweekly basis (See Section – Walk-Around Inspection). It is the operator’s responsibility to ensure all safety precautions in Section 1 of this manual are followed for each unique situation. 31221364 670SJ Self Leveling...

  • Page 87: Battery Quick-Disconnect (If Equipped)

    Drive/Steer and Main Lift/ Swing functions will be in the slowest speed setting and the chassis will auto level. 4.16 USB CHARGING PORT The machine is equipped with a USB charging port for the operator. 31221364 670SJ Self Leveling...

  • Page 88: Clearsky Smart Fleet

    Refer to the Access Control and Beacons sections of this manual for more information. Visit the ClearSky section of the JLG website for more resources and information about accessing web portal or mobile app data. 4.18 ACCESS CONTROL - CLEARSKY SMART FLEET™ (IF...

  • Page 89: Machine Safety System Override (Msso) (If Equipped)

    Machine Operation Note: Restricted functionality may occur if the CS550 (ClearSky® LED Motion / Amber Beacon) is damaged or removed. A protective cage is available through JLG. Machines equipped with ClearSky Smart Fleet Access Control are also equipped with the CS550.
  • Page 90 Machine Operation 4.20.2 SkyGuard - SkyLine OAC03970 Rod is pressed, breaking the connection between the rod and right bracket. 4.20.3 SkyGuard - SkyEye OAC00140 Operator passes through path of sensor beam. 31221364 670SJ Self Leveling...
  • Page 91 Machine Operation 31221364 670SJ Self Leveling...

  • Page 92: Auxiliary Power

    Position Platform/Ground Select Key Switch to Platform. Position Power/Emergency Stop switch to On. Press and hold footswitch. Position Auxiliary Power switch to On and hold. Operate appropriate control switch, lever or controller for desired function and hold. 31221364 670SJ Self Leveling...

  • Page 93: Shipping Machine - Lifting And Tie Down

    NOTICE Secure turntable with turntable lock before traveling long distances or hauling machine on truck/trailer. Refer to Figure - 670SJ Self Leveling Lifting Chart. 31221364 670SJ Self Leveling...
  • Page 94 One tie down eye is provided in each axle. Refer to Figure - 670SJ Self Leveling Lifting Chart. NOTICE When transporting the machine, the boom must be fully lowered into the boom rest.
  • Page 95 Activating Shipping Mode At Platform Controls, pull out Emergency Stop switch, start engine, and activate footswitch. Raise the jib. Place the boom in stowed position. Transition into Shipping Mode is only available when boom is in stowed position. 31221364 670SJ Self Leveling...
  • Page 96 Stowed position refers to the position of the boom. The boom is in the stowed position when: • Boom is not extended past 22 in (559 mm), AND • Boom is not raised more than 5° above horizontal Figure 17. Machine in Stowed Position Figure 18. 670SJ Self Leveling Lifting Chart 31221364 670SJ Self Leveling...

  • Page 97: Safety Decals And Locations

    Machine Operation 4.23 SAFETY DECALS AND LOCATIONS 31221364 670SJ Self Leveling...
  • Page 98 Machine Operation Figure 19. 670SJ Self Leveling Decals - 1 of 4 31221364 670SJ Self Leveling...
  • Page 99 Machine Operation Figure 20. 670SJ Self Leveling Decals - 2 of 4 31221364 670SJ Self Leveling...
  • Page 100 Machine Operation Figure 21. 670SJ Self Leveling Decals - 3 of 4 31221364 670SJ Self Leveling...
  • Page 101 Machine Operation Figure 22. 670SJ Self Leveling Decals - 4 of 4 31221364 670SJ Self Leveling...
  • Page 102 Machine Operation 31221364 670SJ Self Leveling...
  • Page 103 Machine Operation 31221364 670SJ Self Leveling...
  • Page 104 Machine Operation 31221364 670SJ Self Leveling...

  • Page 105: Emergency Procedures

    This section explains the steps to be taken in case of an emergency situation during operation. INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and provided with all necessary details.

  • Page 106: Emergency Operation

    EMERGENCY TOWING PROCEDURES WARNING Runaway vehicle/machine hazard: Machine has no towing brakes. Towing vehicle must be able to control machine at all times. On-highway towing not permitted. Failure to follow instructions could cause serious injury or death. 31221364 670SJ Self Leveling...
  • Page 107 1. Retract, lower and position boom over rear drive wheels in line with direction of travel; lock turntable. 2. Disconnect drive hubs by inverting disconnect cap. Refer to Figure — Drive Disconnect Hub, page 108. 3. Reconnect the drive hubs by inverting the disconnect cap when towing is complete. 31221364 670SJ Self Leveling...

  • Page 108: Ground Control Station Release/Lowering System

    2. Grab the "T" handle of the release/lowering system and pull down. Note: As you pull the Ground Control Station Release/Lowering System handle down, the latch will release and the ground control station will slide down the guide rails into its lower position.. 31221364 670SJ Self Leveling...

  • Page 109: Clearsky Smart Fleet™ - Locked Out State

    If the CS550 (ClearSky® LED Motion / Amber Beacon) is removed from a machine or disconnected from the control system through damage, the machine may also be placed into a Locked Out state. NOTICE Contact the ClearSky Smart Fleet™ account owner if the machine is in a Locked Out state. 31221364 670SJ Self Leveling...

  • Page 110: Machine Safety System Override (Msso) (If Equipped)

    Note: If the MSSO functionality is used, a fault indicator is set with a fault code in the JLG Control System which must be reset by a qualified JLG Service Technician. Note: No functional checks of the MSSO system are necessary. The JLG Control System will set a Diagnostic Trouble Code if the control switch is faulty.

  • Page 111: Accessories

    ✔ ✔ ✔ ✔ ✔ SkySense® ✔ ✔ ✔ ✔ ✔ ✔ SkySense® Platform ✔ ✔ ✔ ✔ ✔ ✔ Bumper Padding SkyWelder® ✔ ✔ ✔ ✔ ✔ Storage Tray ✔ ✔ ✔ ✔ ✔ ✔ 31221364 670SJ Self Leveling...
  • Page 112 Accessories 31221364 670SJ Self Leveling...

  • Page 113: Bolt-On External Fall Arrest

    If the external fall arrest system is used to arrest a fall or is otherwise damaged, the entire system must be replaced and the platform fully inspected before returning to service. Refer to the service manual for removal and installation procedures. 31221364 670SJ Self Leveling...
  • Page 114 Attachment Ring: No cracks or signs of wear are acceptable. Any signs of corrosion requires replacement. • Attaching Hardware: Inspect all attaching hardware to ensure there are no missing components and hardware is properly tightened. • Platform Rails: No visible damage is acceptable. 31221364 670SJ Self Leveling...

  • Page 115: Fabric Mesh To Mid Or Top Rail

    Figure 27. Fabric Mesh to Mid Rail Figure 28. Fabric Mesh to Top Rail The Fabric Mesh accessory consists of a flame retardant, lightweight mesh which is attached to the mid platform rail or the top platform rail. 31221364 670SJ Self Leveling...

  • Page 116: Nite Bright

    Pipe Racks provide a way to store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. This accessory consists of two racks with adjustable straps to secure the load in place. 31221364 670SJ Self Leveling...
  • Page 117 Return racks to the stowed position when not in use. • Use this option only on approved models. 6.5.3 Preparation and Inspection • Ensure racks are secured to the platform rails. • Replace torn or frayed tie-down straps. 31221364 670SJ Self Leveling...

  • Page 118: Platform Mesh To Mid Or Top Rail

    The Platform Mesh to Mid Rail accessory consists of stainless steel mesh attached to the platform mid rail. The Platform Mesh to Top Rail accessory consists of lightweight, aluminum mesh attached to the platform top rail. 31221364 670SJ Self Leveling...

  • Page 119: Platform Top Rail Extension

    Accessories PLATFORM TOP RAIL EXTENSION BM000017A Figure 33. Platform Top Rail Extension The Platform Top Rail Extension accessory consists of an additional bar extending from all sides of the platform. 31221364 670SJ Self Leveling...

  • Page 120: Platform Work Lights

    Accessories PLATFORM WORK LIGHTS OAC04000 Figure 34. Platform Work Lights The Platform Work Lights accessory consists of two 12V lights mounted to the platform railing. 31221364 670SJ Self Leveling...

  • Page 121: Skyglazier

    150 lb (68 kg) 440 lb (200 kg) 1000 lb (450 kg/454 kg) 250 lb (113 kg) 500 lb (227 kg) * Refer to the capacity decals installed on the machine for capacity zone information. Required Platform Type: Side-Entry 31221364 670SJ Self Leveling...
  • Page 122 Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. • Ensure strap is not torn or frayed. 6.9.4 Operation 1. Load SkyGlazier tray with panel. 31221364 670SJ Self Leveling...

  • Page 123: Skypower® 7.5 Kw And Generator 4 Kw

    1-phase: 240 V / 120 V, 60 Hz, 6 kW (Peak: 6 kW) Generator 4 kW Specifications: • 1-phase: 240 V / 120 V, 60 Hz, 4 kW • 1-phase: 230 V / 115 V, 50 Hz, 4 kW 31221364 670SJ Self Leveling...

  • Page 124: Skysense

    SkySense is intended to assist the operator. SkySense may not detect certain objects depending on shape, type of material, or orientation of the object to the sensors. It is the operator’s responsibility to be aware of their surroundings at all times. 31221364 670SJ Self Leveling...
  • Page 125 7. Recycle the footswitch and press the override button on the platform control console. 8. Continue to lower the platform. The machine should move in the elevated drive speed mode (SkySense Status LED will remain red). Note: The SkySense system will not stop machine operation while in Creep. 31221364 670SJ Self Leveling...
  • Page 126 LED Red: Machine is in SkySense stop zone and all machine functions will cease. • LED Flashing Red: SkySense sensor is obstructed or damaged. Obstructions must be removed and proper function verified. Damaged sensors must be replaced. 31221364 670SJ Self Leveling...
  • Page 127 Note: Override is only required to be engaged if the operator desires to move the plat- form closer to an object that is in or entering the stop zone. 31221364 670SJ Self Leveling...
  • Page 128 SkyGuard operation is affected when SkySense is installed on a machine. If SkySense activation occurs prior to SkyGuard activation, SkyGuard will only cut out functions if activated. If SkyGuard activation occurs prior to SkySense activation, SkyGuard will function normally. 31221364 670SJ Self Leveling...
  • Page 129 Accessories 6.11.6 SkySense Coverage Areas BM000009A BM000010A Figure 37. SkySense Coverage Level 1 Figure 38. SkySense Coverage Level 2 Areas (2– Bar) Areas (3 — Bar) Note: Sensor Cones shown are approximations for reference only. 31221364 670SJ Self Leveling...

  • Page 130: Skysense® Platform Bumper Padding

    Accessories 6.12 SKYSENSE® PLATFORM BUMPER PADDING BM001038A Figure 39. Platform Bumper Padding This accessory outfits machines equipped with the SkySense accessory additional padding for the platform. 31221364 670SJ Self Leveling...

  • Page 131: Skywelder

    See the Miller Welder Owner’s Manual (PN 31215476) for more information. 6.13.2 Generator Output Engine Speed of 1800 rpm +/- 10%. ANSI Specifications: • 3-phase: 240 V, 60 Hz, 7.5 kW • 1-phase: 240 V/120 V, 60 Hz, 6 kW 31221364 670SJ Self Leveling...
  • Page 132 Accessories 31221364 670SJ Self Leveling...
  • Page 133 • Do not use a high frequency arc starter with TIG welder. 6.13.5 Preparation and Inspection • Connect ground clamp to metal being welded. • Ensure there is a good ground connection and observe proper polarity. 31221364 670SJ Self Leveling...
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  • Page 135: General Specifications And Operator Maintenance

    Figure 41. Serial Number Plate OPERATING SPECIFICATIONS Table 11. Operating Specifications Maximum Work Load (Capacity) Unrestricted: 550 lb (250 kg) Restricted: 750 lb (340 kg) Maximum Operating Slope Auto Level Active: 10° Auto Level Not Active: 5° 31221364 670SJ Self Leveling...
  • Page 136 8 ft. 4.4 in. (2.55 m) Wheelbase Auto Level 8 ft. 3.2 in. (2.52 m) Shipping Mode 7 ft. 9.9 in. (2.39 m) Wheelbase 8 ft. 2.4 in. (2.5 m) Total Axle Oscillation 10 in. (0.24 m) Ground Clearance 31221364 670SJ Self Leveling...
  • Page 137 Table 14. Deutz D2011 L04 (T4i) Fuel Diesel Oil Capacity Cooling System 5 Quarts (4.5 L) Crankcase 11 Quarts (10.5 L) with Filter Total Capacity 16 Quarts (15 L) Idle RPM 1000 ±50 RPM High RPM 2500 ±50 RPM 31221364 670SJ Self Leveling...
  • Page 138 2.9 L (177 cu. in) Oil Capacity (Engine with Filter) 2.11 gal (8.0 L) Coolant Capacity (Engine Only) 0.92 Gal (3.5 L) Low Engine RPM 1200 ±50 RPM High Engine RPM 2600 ±50 RPM 95 Amp Alternator 31221364 670SJ Self Leveling...
  • Page 139 640 lb. (291 kg) D2011 L04 Engine (Complete tray) 983 lb. (445 kg) Deutz TD 2.2L 1139 lb. (517 kg) Deutz TD 2.9L 1433 lb. (650 kg) Counterweight Chassis 453 lb. (205.5 kg) Turntable 5844 lb. (2653 kg) 31221364 670SJ Self Leveling...

  • Page 140: Hydraulic Oil Specifications

    3 and sufficient chemical stability for mobile hydraulic system service. JLG In- dustries recommends standard UTTO. Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 141 Mobil DTE 10 Excel 32 — Optional Shell Tellus S4 VX32 — Recommended Univis HVI 26 — Optional Shell Naturelle HF-E32 — Recommended Mobil EAL Envirosyn H32 — Optional Shell Naturelle HF-E46 — Recommended Mobil EAL Envirosyn H46 — Optional 31221364 670SJ Self Leveling...
  • Page 142 CO2 Conversion > 60% per EPA 560/6-82-003 CO2 Conversion > 80% per CEC-L-33-A-93 † Virtually Non-toxic classification indicates a LC50 > 5000 ppm per OECD 203 ‡ Fire Resistant classification indicates Factory Mutual Research Corp. (FMRC) Approval 31221364 670SJ Self Leveling...

  • Page 143: Hydraulic Oil Operating Temperature Specifications

    The addition of a hydraulic oil cooler is highly recommended for prolonged operation in this temperature range (Consult JLG Service). Operation in this temperature range should include the use of hydraulic system heating aids (Consult JLG Service). The addition of a hydraulic oil cooler is not recommended for operation in this temperature range.

  • Page 144: Deutz D2011 Engine Oil Operating Temperature Specifications

    General Specifications and Operator Maintenance DEUTZ D2011 ENGINE OIL OPERATING TEMPERATURE SPECIFICATIONS DEUTZ (T4F/STAGE V) ENGINE OIL OPERATING TEMPERATURE SPECIFICATIONS 31221364 670SJ Self Leveling...

  • Page 145: Operator Maintenance And Lubrication Diagrams

    General Specifications and Operator Maintenance OPERATOR MAINTENANCE AND LUBRICATION DIAGRAMS 7.9.1 Deutz 2011 Engine 7.9.2 Deutz TD 2.9L, 2.2L Stage V 31221364 670SJ Self Leveling...

  • Page 146: Operator Maintenance

    Lubrication Diagram. Table 21. Lubrication Specifications. SPECIFICATIONS Bearing Grease (JLG Part No. 3020029) Mobilith SHC 460. Hydraulic Oil. API ser vice classification GL-4, e.g. standard UTTO. EPGL Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 orMil-Spec Mil-L- 2105.
  • Page 147 Lube Point(s) - Level/Fill Plug Capacity - 24 oz. (0.7 L) Lube - 80w90 Gear Oil Interval - Check level every 3 months or 150 hrs of operation; change every 2 years or 1200 hours of operation BM000135A 31221364 670SJ Self Leveling...
  • Page 148 Interval - Change after first 50 hrs. and every 6 months or 300 hrs. thereafter. Comments - Remove wing nut and cover to replace. Under certain conditions, it may be necessary to replace on a more frequent basis. 31221364 670SJ Self Leveling...
  • Page 149 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 10 Quarts (9.4 L) Crankcase; 5 Quarts (4.8L) Cooler Lube - EO Interval - Every Year or 1200 hours of operation Comments - Check level daily/Change in accordance with engine manual. BM000139A 31221364 670SJ Self Leveling...
  • Page 150 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 9.5 Quarts (9.0 L) Crankcase Lube - EO Interval - Every Year or 600 hours of operation (whichever comes first). Comments - Check level daily/Change in accordance with engine manual. 31221364 670SJ Self Leveling...
  • Page 151 Lube Point(s) - Fill Cap Capacity (Deutz 2.9L)- 13.2 quart (12.5 L) Lube - Anti-Freeze Interval - Check level daily; change every 1000 hours or two years, whichever comes first. 14. Not Used 15. Not Used 16. Not Used 31221364 670SJ Self Leveling...
  • Page 152 17. Air Filter Locations Lube Point(s) - Replaceable Element Interval - Every 6 months or 300 hours of operation or as indicated by the condition indicator. Figure 42. Deutz D2.9L/TD2.9L, 2.2L Stage V Figure 43. Deutz 2011 31221364 670SJ Self Leveling...
  • Page 153 Interval - Change after first 50 hours and then every year or 600 hours of operation, whichever comes first Figure 44. Platform Filter 19. Optional Fuel Filter - Deutz 2011 Lube Point(s) - Replaceable Element Interval - Drain water daily; Every year or 600 hours of operation 31221364 670SJ Self Leveling...

  • Page 154: Tires And Wheels

    JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model. If not using a JLG approved replacement tire, we recommend that replacement tires have the following characteristics: •...
  • Page 155 1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence: 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten nuts per wheel torque chart. 31221364 670SJ Self Leveling...

  • Page 156: Radio Frequency (Rf) Information

    Consequently, a person within 20 cm (8 in) of a CS550 that is connected to machine battery power could expose that person to RF energy in excess of what has been established by the FCC RF exposure guidelines. 31221364 670SJ Self Leveling...

  • Page 157: Supplemental Information Only Applicable To Ce/Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31221364 670SJ Self Leveling...

  • Page 158: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) •...

  • Page 159: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
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  • Page 161 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 162 Inspection, Maintenance and Repair Log...
  • Page 164 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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