Carrier R80MSN Installation, Start--Up, Operating, And Service And Maintenance
Carrier R80MSN Installation, Start--Up, Operating, And Service And Maintenance

Carrier R80MSN Installation, Start--Up, Operating, And Service And Maintenance

80% afue, single-stage, multi-speed ecm, 4-way multipoise, non–condensing gas furnace

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R80MSN/R80MSL
80% AFUE, Single-Stage, Multi-Speed ECM,
4-Way Multipoise, Non-Condensing Gas Furnace
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

Table 1 - Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 7
Table 2 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 - Minimum Space Volumes for 100% Combustion, Ventila-
tion, and Dilution from Indoors . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 11
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 5 - Maximum Capacity of Pipe* . . . . . . . . . . . . . . . . . . . . 14
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Table 6 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 7 - Combined Appliance Maximum Input Rating
in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 - Minimum Allowable Input Rating of Space-Heating Appli-
ance in Thousands of BTUh per Hour . . . . . . . . . . . . . . . . . . . . . 20
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 9 - Air Delivery - CFM (with filter)* . . . . . . . . . . . . . . . . 24
Table 10 - Airflow Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 11 - System Status Display Codes. . . . . . . . . . . . . . . . . . . 26
Table 12 - Main Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 13 - Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 - Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 31
Table 15 - Gas Rate (Cu Ft./Hr.) . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 16 - Orifice Size* and Manifold Pressure (in. w.c.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 17 - Orifice Size* And Manifold Pressure (in. w.c.) for Gas In-
put Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 34
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 18 - Filter Size Information (In. / mm) . . . . . . . . . . . . . . . 36
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Portions of the text and tables are reprinted from current edition of NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the
NFPA or ANSI on the referenced subject, which is represented only by the standard in its entirety.
Installation, Start-Up, Operating and
Service and Maintenance Instructions
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 44
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
To learn more about this appliance and installation via a mobile device,
go to
http://www.fasthvacrparts.com/NFC
access airflow tables or troubleshooting guide on your mobile device go
to
mlctraining.com/training/techdocs/53/
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws that
require the use of Carbon Monoxide (CO) alarms with fuel burning
products. Examples of fuel burning products are furnaces, boilers, space
heaters, generators, water heaters, stoves/ranges, clothes dryers,
fireplaces, incinerators, automobiles, and other internal combustion
engines. Even if there are no laws in your jurisdiction requiring a CO
Alarm, it's highly recommended that whenever any fuel burning product
is used in or around the home or business that the dwelling be equipped
with a CO Alarm(s). The Consumer Product Safety Commission
recommends the use of CO Alarm(s). The CO Alarm(s) must be
installed, operated, and maintained according to the CO Alarm
manufacturer's instructions. For more information about Carbon
Monoxide, local laws, or to purchase a CO Alarm online, please visit the
following website. https://www.kidde.com.
or use the QR code below. To
or use the QR code below.
A220933
A200115

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Summary of Contents for Carrier R80MSN

  • Page 1: Table Of Contents

    R80MSN/R80MSL 80% AFUE, Single-Stage, Multi-Speed ECM, 4-Way Multipoise, Non–Condensing Gas Furnace Installation, Start–Up, Operating and Service and Maintenance Instructions NOTE: Read the entire instruction manual before starting the TROUBLESHOOTING ........40 installation.
  • Page 2 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions NOTE: ALL DIMENSIONS IN INCH (MM) U.S. ECCN: Not Subject to Regulation (N.S.R.) SD5669-4 REV. - A210785 Fig. 1 – Dimensional Drawing Table 1 – Dimensions VENT TOP AND BOTTOM SHIP WT. LB.
  • Page 3: Safety Considerations

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions SAFETY CONSIDERATIONS WARNING WARNING PERSONAL INJURY AND PROPERTY DAMAGE HAZARD FIRE, INJURY, OR DEATH HAZARD Failure to follow this warning could result in property damage, personal Failure to follow this warning could result in property damage, personal injury, or death.
  • Page 4: Introduction

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions INTRODUCTION 5. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in the “Gas Piping” section.
  • Page 5: Electrostatic Discharge (Esd) Precautions Proce

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions CODES AND STANDARDS Follow all national and local codes and standards in addition to these instructions. The installation must comply with regulations of the serving gas supplier, local building, heating, plumbing, and other codes.
  • Page 6: Location

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions 2. Firmly touch the clean, unpainted, metal surface of the furnace • Masonry acid washing materials chassis which is close to the control. Firmly touch the clean, All fuel-burning equipment must be supplied with air for fuel unpainted, metal surface of the furnace chassis which is close to the combustion.
  • Page 7: Air For Combustion And Ventilation

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Fig. 7 illustrates how to provide TWO OUTDOOR OPENINGS, WARNING one inlet and one outlet combustion and ventilation air opening, to the outdoors. CARBON MONOXIDE POISONING HAZARD a. One opening MUST commence within 12-in. (300 mm) of the ceiling and the second opening MUST commence within 12-in.
  • Page 8 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions The opening shall commence within 12” (300 mm) of the ceiling. WARNING Appliances in the space shall have clearances of at least 1” (25 mm) from the sides and back and 6” (150 mm) from the front. The opening...
  • Page 9: Installation

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions INSTALLATION If the following is applied to either equation: • other = combined input of all other than fan-assisted appliances in Upflow Installation BTUh/hr Bottom Return Air Inlet • fan = combined input of all fan-assisted appliances in BTUh/hr These furnaces are shipped with bottom closure panel installed in bottom •...
  • Page 10 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions 3. Install another nut on other side of furnace base. (Install flat washer if desired.) 4. Adjust outside nut to provide desired height, and tighten inside nut to secure arrangement. 5. Reinstall bottom closure panel if removed.
  • Page 11 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 4 – Opening Dimensions - In. (mm) PLENUM OPENING FLOOR OPENING FURNACE APPLICATION CASING WIDTH Upflow Applications on Combustible or Noncombustible Flooring 12-11/16 21-5/8 13-5/16 22-1/4 (subbase not required) (322)
  • Page 12: Filter Arrangement

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Not all horizontal furnaces are approved for side return air connections (see Fig. 20). FILTER ARRANGEMENT WARNING CARBON MONOXIDE AND POISONING HAZARD Failure to follow this warning could result in personal injury, or death.
  • Page 13: Gas Piping

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Upflow and Horizontal Furnaces Connect supply-air duct to flanges on furnace supply-air outlet. Bend flange upward to 90° with wide duct pliers (see Fig. 17). The supply-air duct must be connected to ONLY the furnace supply-outlet-air duct flanges or air conditioning coil casing (when used).
  • Page 14 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING CAUTION FIRE OR EXPLOSION HAZARD FURNACE OVERHEAT HAZARD Failure to follow this warning could result in personal injury, death, Failure to follow this caution may result in property damage. and/or property damage.
  • Page 15: Electrical Connections

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury, death, or property damage. The cabinet MUST have an uninterrupted or unbroken ground according to current edition of NEC NFPA 70 or local codes to minimize personal injury if an electrical fault should occur.
  • Page 16 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 6 – Electrical Data Volts- Operating Voltage Range Maximum Maximum Wire Maximum Fuse Unit Minimum Wire ‡ Unit Size Hertz- Unit Length or CKT BKR † Ampacity Size AWG Maximum...
  • Page 17 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions The 24-V circuit contains an automotive-type, 3-amp. fuse located on the control. Any direct shorts during installation, service, or maintenance could cause this fuse to blow. If fuse replacement is required, use ONLY a 3-amp.
  • Page 18: Venting

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions A190085 Fig. 29 – Thermostat Wiring Diagrams with the NFGC, the local building codes, and furnace and vent manufacturers’ instructions. Notes for thermostat wiring diagrams The following information and warning must be considered in addition 1.
  • Page 19 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death.
  • Page 20: In Thousands Of Btuh Per Hour

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Exterior Masonry Chimney FAN + NAT Installations with Type-B a. Shows signs of vent gas condensation, the chimney should be relined in accordance with local codes and the authority having ©...
  • Page 21 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions detergent, paint, glue, aerosol spray, bleach, cleaning solvent, salt, and 1. Attach the single wall vent connector to the furnace vent elbow, and air freshener, and can cause corrosion of furnaces and vents. Avoid using fasten the vent connector to the vent elbow with at least two such products in the combustion-air supply.
  • Page 22 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions A03207 Fig. 35 – Downflow Application-Vent Elbow Left then Up A03210 Fig. 31 – Downflow Application-Vent Elbow Up then Left A03213 Fig. 36 – Horizontal Left Application-Vent Elbow Left A03209 Fig. 32 – Upflow Application-Vent Elbow Right...
  • Page 23 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Venting notes for Fig. 31 Fig. 43 1. For common vent, vent connector sizing and vent material: United States-use the NFGC. 2. Immediately increase to 5-inch (127 mm) or 6-inch (152 mm) vent connector outside furnace casing when 5-inch (127 mm) vent connector is required, refer to Note 1 above.
  • Page 24: Air Delivery - Cfm

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions AIR DELIVERY - CFM Table 9 – Air Delivery - CFM (with filter)* External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan Heating 0451412 1005 1055 1020...
  • Page 25 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 9 – Air Delivery - CFM (with filter)* (Continued) External Static Pressure (in. w.c.) Unit Size Airflow Setting Default Setting Constant Fan 1025 1075 1030 0901714 1140 1095 1050 1005...
  • Page 26: Furnace Control Programming

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 10 – Airflow Settings Default Airflow Settings Designated Airflow Settings Unit Size Heating Cooling Heating Constant Fan 0451412 (4-12) (1-7) 0701412 (9-16) (1-7) 0701716 (7-13) (1-4) 0901714 (7-16) (1-9) 0902120...
  • Page 27 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions The Main Menu provides access to operating parameters of the furnace control including airflows as well as other diagnostics. See Fig. 28 the location of the pushbuttons. Scroll through Main Menu by pressing MENU/SELECT button.
  • Page 28: Service Label

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions A220518 Fig. 44 – 3 Digit Display Flow Chart SERVICE LABEL A210786 Fig. 45 – Service Label Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 29: Start-Up, Adjustment, And Safety Check

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions START-UP, ADJUSTMENT, AND SAFETY 1. Purge gas lines after all connections have been made. CHECK 2. Check gas lines for leaks. GENERAL WARNING WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury, or death.
  • Page 30: Wiring Diagram

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions WIRING DIAGRAM A210787 Fig. 46 – Wiring Diagram Adjustments CAUTION Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. (610 M). Furnace input rate must be within +/-2 percent of FURNACE DAMAGE HAZARD furnace rating plate input.
  • Page 31 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions outside this range, change main burner orifices. Refer to Table Table 14 – Altitude Derate Multiplier for U.S.A. Table Table 17 Table h. Install regulator seal cap. PERCENT DERATE ALTITUDE i. Leave manometer or similar device connected and proceed to MULTIPLIER (FT.
  • Page 32 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Table 16 – Orifice Size* and Manifold Pressure (in. w.c.) for Gas Table 15 – Gas Rate (Cu Ft./Hr.) Input Rate SIZE OF TEST SIZE OF TEST SECONDS SECONDS DIAL DIAL...
  • Page 33 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Adjust Temperature Rise Table 17 – Orifice Size* And Manifold Pressure (in. w.c.) for Gas Input Rate 5. Set temperature rise. The furnace must operate within the temperature rise ranges specified on the furnace rating plate. Do not exceed temperature rise range specified on unit rating plate.
  • Page 34: Service And Maintenance Procedures

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions code (31.1). If hot surface igniter glows when inducer motor is WARNING disconnected, shut down furnace immediately. e. Determine reason pressure switch did not function properly and FURNACE OVERHEATING HAZARD correct condition.
  • Page 35: Care And Maintenance

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions conditioned air is discharged upward. Since this furnace can be installed f. Press Next/Option button to cycle through the fault history. in any of the 4 positions (see Fig. 3), you must revise your orientation to Faults remain in memory for 72 hours of powered operation after component location accordingly.
  • Page 36 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions Blower Motor and Wheel Maintenance 5. Inspect the vent pipe/vent system before each heating season for rust, corrosion, water leakage, sagging pipes or broken fittings. WARNING Have vent pipes/vent system serviced by a qualified service agency.
  • Page 37 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions 11. Verify that blower wheel is centered in blower housing and set 5. Disconnect wires to the following components. Mark wires to aid in screw contacts the flat portion of the motor shaft. Loosen set screw reconnection of (be careful when disconnecting wires from on blower wheel and reposition if necessary.
  • Page 38: Sequence Of Operation

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions 20. Replace outer access door. SEQUENCE OF OPERATION NOTE: Furnace control must be grounded for proper operation or control will lock out. Control is grounded through green/yellow wire routed to gas valve and manifold bracket screw.
  • Page 39 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions BLWM and air cleaner terminal EAC 1 will remain energized for 90, 120, 150, or 180 seconds (depending on the HEAT-OFF delay selection). The furnace control CPU is factory-set for a 120-second Heat-Off Delay.
  • Page 40: Troubleshooting

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions TROUBLESHOOTING A221116 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 41 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions A230343 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 42 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions A221118 Fig. 51 – Troubleshooting Guide Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 43 R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions GAS FURNACE CHECKLIST Installation Date: ____________________________ Equipment Model Serial # Furnace Thermostat Humidifier Indoor Coil Outdoor Unit Furnace Location_____________________________ Installed altitude __________________ Furnace Orientation: ____Upflow Downflow Horizontal Right Horizontal Left Gas Adjustment LOCAL GAS HEAT CONTENT_____________(btu/cu.
  • Page 44: Parts Replacement Information Guide

    R80MSN/R80MSL: Installation, Start–Up, Operating and Service and Maintenance Instructions PARTS REPLACEMENT INFORMATION GUIDE Casing Group Gas Control Group Outer door and Blower door Manifold Top filler plate Orifice Bottom filler plate Flame sensor Bottom enclosure Hot surface igniter Gas valve...

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