IAI R-unit REC System Instruction Manual

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Instruction Manual

System

Fourth Edition

ME0394-4A

REC Overview

System Configuration

and Power Supply Type

Specification of

Each Unit

Startup of

REC System

Operation

Parameter

Troubleshooting

Maintenance and

Inspection

Appendix

Warranty

Chapter

Table of Contents

Chapters

Table of Contents

Troubleshooting

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Summary of Contents for IAI R-unit REC System

Page 1 System Instruction Manual Fourth Edition ME0394-4A REC Overview Chapter System Configuration and Power Supply Type Chapter Specification of Each Unit Chapter Startup of REC System Chapter Operation Chapter Parameter Chapter Troubleshooting Chapter Maintenance and Inspection Chapter Appendix Chapter Warranty Chapter...
Page 3 • This instruction manual is an original document dedicated for this product. • This product cannot be used in ways not shown in this instruction manual. IAI shall not be liable for any result whatsoever arising from the use of the product in any other way than what is noted in the manual.
Page 4 REC System Instruction Manual Configuration Control Product name Instruction manual name number REC System First Step Guide ME0395 REC System Instruction Manual (this document) ME0394 RCON System ME0384 Instruction Manual RCM-101-MW/RCM-101-USB PC software ME0155 Instruction Manual Touch Panel Teaching Pendant TB-02/02D Instruction Manual ME0355 Touch Panel Teaching Pendant...
Page 5 Contents Safety Guide ·················································································· Intro-1 Precautions for Handling ··································································· Intro-8 Precautions for PC Connection to REC Gateway Unit Grounded at Positive Terminal of 24V DC Power Supply ·························· Intro-11 Overseas Standard Compliance ························································· Intro-13 About UL/cUL ················································································· Intro-13 Actuator Coordinate System ······························································ Intro-14 Chapter 1 REC Overview Overview ················································································...
Page 6 Chapter 4 Startup of REC System Preparation Before Startup ························································· 4-1 4.1.1 Check of Product ··················································································· 4-1 4.1.2 Tool to Use ··························································································· 4-4 4.1.3 Installation Work of IA-OS ······································································· 4-6 4.1.4 Startup Procedure ················································································· 4-7 Installation ·············································································· 4-9 4.2.1 Notice / Caution ···················································································· 4-9 4.2.2 Unit Connection Restrictions ····································································...
Page 7 EC Gateway Parameter ····························································· 6-6 6.3.1 Configuration of EC Gateway Parameters ·················································· 6-6 6.3.2 Network Setting····················································································· 6-7 6.3.3 Special Parameters ··············································································· 6-14 ELECYLINDER Parameter ························································· 6-18 6.4.1 ELECYLINDER Parameter List ································································ 6-18 6.4.2 ELECYLINDER Parameter Details ···························································· 6-19 Chapter 7 Troubleshooting Troubleshooting ·······································································...
Page 8 ME0394-4A...
Page 9 Safety Guide Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description...
Page 10 Safety Guide Operation Description Description Transportation ● When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader”...
Page 11 Safety Guide Operation Description Description Installation (2) Cable Wiring and Start ● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. ● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
Page 12 Safety Guide Operation Description Description Installation (4) Safety Measures and Start ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers.
Page 13 Safety Guide Operation Description Description Trial ● When the work is carried out with 2 or more persons, make it clear who Operation is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
Page 14 Safety Guide Operation Description Description Maintenance ● When the work is carried out with 2 or more persons, make it clear who and Inspection is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
Page 15 Safety Guide Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the instruction manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...
Page 16 Precautions for Handling Precautions for Handling Make sure to follow the usage condition, environment and specification range of the product. In case it is not secured, it may cause a drop in performance or malfunction of the product. Use the correct teaching tool. Refer to the following item and use compatible tools for PC software and teaching pendant usable for this controller.
Page 17 Precautions for Handling Creation of sequence programs When creating a sequence program, be careful of the following. If exchanging data between devices with different scan time, the length of time required for a reliable signal reading process is greater than the longer scan time. (In order to safely perform the reading process on the PLC side, we recommend using a timer set value of at least twice the longer scan time.) ●...
Page 18 Precautions for Handling PLC timer setting The PLC timer setting should not be at minimum set value. If "1" is set, some PLCs turn ON somewhere between 0 and 100ms with a 100ms timer, or between 0 and 10ms with a 10ms timer. Consequently, the process which will be performed is the same as when a timer is not set, which may lead to failures such as failing to position to a specified position No.
Page 19 Precautions for PC connection to REC gateway unit grounded at positive terminal of 24V DC power supply Precautions for PC Connection to REC Gateway Unit Grounded at Positive Terminal of 24V DC Power Supply If the EC gateway unit is grounded at the positive terminal of the 24V DC power supply, a PC cannot be connected to the USB connector (mini-B) of the EC gateway unit.
Page 20 Precautions for PC connection to REC gateway unit grounded at positive terminal of 24V DC power supply If the EC gateway unit is grounded at the positive terminal of the 24V DC power supply, use an SIO isolator (RCB-ISL-SIO) as shown in the diagram below when connecting a PC to the SIO connector of the EC gateway unit.
Page 21 International Standard Compliance Overseas Standard Compliance This product complies with the following overseas standards. Refer to the Overseas Standard Compliance Manual (ME0287) for more detailed information. RoHS3 Directive CE Marking UL Certification ○ ○ ○ About UL/cUL 1. Environment of Use ●...
Page 22 ● For models with which change is not possible, the actuator must be replaced. Contact IAI if anything is unclear. The “0” in the figure below shows home. The parentheses show home reverse specification. (1) Rod type...
Page 23 Actuator Coordinate System (2) Slider type (3) Table type Intro-15 ME0394-4A...
Page 24 Actuator Coordinate System (4) Gripper type Finger attachment (Note) Note: The finger attachment is not an accessory for the actuator. It is to be prepared by the customer. (5) Rotary type 0° 330° (330 ° rotation specification) Intro-16 ME0394-4A...
Page 25: Table Of Contents
R E C Chapter REC Overview Overview ·························································· 1-1 Features ·························································· 1-2 Specifications ···················································· 1-3 1.3.1 General Specifications ·········································· 1-3 External Dimensions ··········································· 1-5 1.4.1 REC System ······················································· 1-5...
Page 26: Overview
1.1 Overview Overview REC System is capable to control 16 axes of ELECYLINDER at the maximum in the field network of the host programable controller (hereinafter described as the PLC). The system is to be constructed with combinations of EC connection units capable to connect four axes per each between the EC gateway unit that is an interface for the field network connection and the terminal unit (terminal resistor).
Page 27: Features
1.2 Features Features (1) Applicable for Field Networks The system is capable to control ELECYLINDER in seven types of field networks (CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/IP, PROFIBUS-DP and PROFINET IO). (2) Modular connections with excellent expansibility REC System can be constructed with necessary number of the EC connection units combined.
Page 28: Specifications
1.3 Specifications Specifications 1.3.1 General Specifications The specifications regarding installation conditions are listed below. Item Specifications Ambient operating 0 to 55°C temperature Ambient operating 5 to 85%RH, but non-condensing or freezing humidity Ambient storage -20 to 70°C temperature Operating atmosphere Avoid corrosive gas and in particular avoid excessive dust Altitude 1,000m or less...
Page 29 1.3 Specifications The specifications regarding control are listed below. Item Specifications Number of controlled 1 to 16-axis axes Incremental Pulse motor Battery-less Absolute Encoder resolution PM stepping Incremental 32768 [pulse/r] motor 200V AC Battery-less Absolute 16384 Servo motor Cable length Motor/encoder cable: 10m or less Field network CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/IP, PROFIBUS-DP,...
Page 30: External Dimensions
1.4 External dimensions External Dimensions 1.4.1 REC System Item Specifications W133mm × H115mm × D95mm External dimensions (when four units of EC connection unit) Mass About 675g (when four units of EC connection unit) External view See figure below 98.8 Number of EC Connection Units Max.
Page 31 R E C Chapter System Configuration and Power Supply Type System Configuration ··········································· 2-1 Configuration Unit List ·········································· 2-2 Power Supply Specifications ·································· 2-3 2.3.1 24V DC Power Supply Capacity ······························· 2-3 2.3.2 Power Supply Type of DC Power Supply for Motor Drive (PSA-200) ·······································...
Page 32: System Configuration
2.1 System Configuration System Configuration The following shows the system configuration. Field network Teaching tool Model: TB-02 Model: IA-OS-C TB-03 RCM-101-USB Power supply unit 24V DC DC power supply for motor drive Model: PSA-24 Model: PSA-200-* Connectable actuators EC Series (24V type) EC Series (200V type) Note: ELECYLINDER is available for operation only in the double solenoid system Note: Number of Connectable Units of EC Connection Unit...
Page 33: Configuration Unit List
2.2 Configuration Unit List Configuration Unit List The units that configure the REC system are listed below. Product name Model EC Gateway unit CC-Link connection type REC-GW-CC CC-Link IE Field connection type REC-GW-CIE DeviceNet connection type REC-GW-DV EtherCAT connection type REC-GW-EC EtherNet/IP connection type REC-GW-EP...
Page 34: Power Supply Specifications
2.3 Power Supply Specifications Power Supply Specifications Power capacity is divided into two parts, control power capacity and motor power capacity. 24V DC power supply should be input from the 24V power supply connector on the EC gateway unit. The motor supply to the 200V type ELECYLINDER should be input from the DC power supply for the motor drive (PSA-200).
Page 35 2.3 Power Supply Specifications [Motor power capacity (1 axis per ELECYLINDER)] Supply Current Power Moter Type Saving Setting Rated Current Max. Current Disabled 2.3A 3.9A Other than the following 35P/42P/56P Enabled ― 1.9A ST15 ― ― 1.9A S3,RR3 ― ― 1.9A RP4, GS4, GD4, TC4, ―...
Page 36 2.3 Power Supply Specifications [24V DC Current Limit Values] The current limit values used for selection calculation are listed below. Item Current limit values for selection calculation Control power supply (CP) 9.0A or less Motor power supply (MP) 37.5A or less Check that the results from the calculations of the control power supply and the motor power supply based on the construction of REC System would not exceed the current limit.
Page 37: Power Supply Type Of Dc Power Supply
2.3 Power Supply Specifications 2.3.2 Power Supply Type of DC Power Supply for Motor Drive (PSA-200) [Power Supply Specifications] The specifications of the motor drive (PSA-200) should be as shown below. Specifications Item Single-Phase 100V AC type Single-Phase 200V AC type Power Supply Input Voltage 100 to 115V AC ±10% 200 to 230V AC ±10%...
Page 38 2.3 Power Supply Specifications [Power Amperage and Heat Radiation] For the power amperage and heat radiation on each axis, use the values shown in the table and figure out in the formulas below. Figure out the power amperage and heat radiation for the axes connected to the DC power supply for motor drive.
Page 39: Max. Number Of Connectable Axes
2.3 Power Supply Specifications 2.3.3 Max. Number of Connectable Axes for DC Power Supply for Motor Drive (PSA-200) The restrictions regarding the motor drive DC power supply (PSA-200) should be as shown below. Number of max Number of max connection Specifications connection axis motor wattage...
Page 40: Selection Of Circuit Breaker
Be mindful of the in-rush current of the 24V DC power supply unit and the rated interrupting current of the circuit breaker when select. Rated Interrupting Current > Short-Circuit Current = Primary Side Current Amperage ÷ Power Supply Voltage [Inrush Current of IAI Power Supply Unit PSA-24] Item Conditions...
Page 41 2.3 Power Supply Specifications *About Selection of Leakage Breaker • A clear purpose is necessary when selecting a leakage breaker such as to protect from fire or protection of personnel. • As the leak current may vary depending on the motor wattage, cable length and ambient environment, it is required to have a measurement of leak current at the point to install a leakage breaker when a leakage protection measure is to be taken.
Page 42: Inrush Current
2.3 Power Supply Specifications 2.3.5 Inrush Current [EC Connection Unit] It is only ELECYLINDER that is connected to an EC connection unit that generates the inrush current. The inrush current values are listed below. Item Specifications Inrush current (About 5ms) RCON-EC Max.
Page 43: Number Of Connectable Regenerative Resistor Units
2.3 Power Supply Specifications 2.3.6 Number of Connectable Regenerative Resistor Units (Option) (Reference) Shown below is a reference for the number of the regenerative resistor units (option) connectable to the DC power supply for motor drive (PSA-200). When the total motor wattage of ELECYLINDER in horizontal orientation is 800W and the total in vertical orientation is 400W for example, the value where 800W in horizontal and 400W in vertical crosses shows that the regenerative resistor units should be two units (reference).
Page 44 2.3 Power Supply Specifications 2-13 ME0394-4A...
Page 45 R E C Chapter Specifications of Each Unit EC Gateway Unit ················································· 3-1 3.1.1 Overview ······························································· 3-1 3.1.2 Model ··································································· 3-2 3.1.3 Components ·························································· 3-4 3.1.4 Part Names / Functions ············································ 3-5 3.1.5 External Dimensions ··············································· 3-15 3.1.6 Field Network General Specifications ·························· 3-17 EC Connection Unit ·············································...
Page 46 DC Power Supply for Motor Drive (PSA-200) ············· 3-41 3.3.1 Overview ······························································· 3-41 3.3.2 Model ··································································· 3-42 3.3.3 Components ·························································· 3-44 3.3.4 Part Names / Functions ············································ 3-45 3.3.5 External Dimensions ··············································· 3-54...
Page 47: Ec Gateway Unit
3.1 EC Gateway Unit EC Gateway Unit 3.1.1 Overview The EC gateway unit is a slave station equipped with the gateway feature in order to make operation with ELECYLINDER connected to the field network of the host PLC. It is applicable for seven types of field networks (CC-Link, CC-Link IE Field, DeviceNet, EtherCAT, EtherNet/IP, PROFIBUS-DP, PROFINET IO).
Page 48: Model
3.1 EC Gateway Unit 3.1.2 Model (1) How to Read the Model Number The model of the EC gateway unit is as follows. EC Gateway unit model －－－ Type I/O Type Options Standard type CC-Link connection specification Without terminal unit CC-Link IE Field connection specification DeviceNet connection specification EtherCAT connection specification...
Page 49 3.1 EC Gateway Unit (2) How to read the model nameplate [EC Gateway Unit] [Nameplate Location] Model number → Serial number → Type↑ ↑Serial number Mark Explanation of Mark Use IAI specified cables only. [Terminal Unit] [Nameplate Location] ME0394-4A...
Page 50: Components
The following table shows the product configuration for the standard specification. See the packing list for the details of the enclosed components. In the unlikely case that any model number errors or missing parts come to light, contact your local IAI distributor. Part name...
Page 51: Part Names / Functions
3.1 EC Gateway Unit 3.1.4 Part Names / Functions [Part names: EC gateway unit] REC-GW T RUN LED SYS LED AUTO/MANU switch Fieldbus T.P. connector STOP LED USB connector MODE LED 24V power connector C ERR LED STATUS 0 LED STATUS 1 LED Front ME0394-4A...
Page 52 3.1 EC Gateway Unit Connector upper part DIN tab Connector Connector bottom part Left side Right side Rear ME0394-4A...
Page 53 3.1 EC Gateway Unit [Part names: Terminal unit] RCON-GW-TRE Connector Left side Right side Rear ME0394-4A...
Page 54 3.1 EC Gateway Unit (1) LED display LED for indicating EC gateway unit status and field network status. Panel Display Status Description notation color Light ON Normal internal bus communication Green T RUN Blinking Waiting for initialization signal Orange Light ON Bus communication error generated Normal operation Green...
Page 55 3.1 EC Gateway Unit (2) AUTO/MANU switch Switches between automatic and manual operation. Symbol Description Online operation mode that enables reception of commands from AUTO host devices such as PLCs Teaching operation mode that enables reception of commands from MANU host devices such as PLCs Caution ●...
Page 56 3.1 EC Gateway Unit (3) SIO connector A connector for connecting the teaching pendant to PC software. PC software can also be connected with a USB. Pin No. Signal name Description TP_SD+ Teaching pendant/PC RS485 differential signal + side TP_SD- Teaching pendant/PC RS485 differential signal - side Teaching pendant 5V output Enable signal input...
Page 57 3.1 EC Gateway Unit (4) USB connector It is a connector to be connected to the PC software or gateway parameter configuration tool. For how to install the driver, refer to [PC software Instruction Manual (ME0155)]. (*1) *1 It is not necessary to install the driver if your PC OS is Windows 10. Connector: USB mini-B Connector type Mini-B...
Page 58 3.1 EC Gateway Unit (5) 24V power connector Motor power supply +24 V supply connector. Supplies power to the motor of the driver unit linked to the EC gateway unit. Model SPT5/2-H-7.5-ZB Maker Phoenix Contact Pin No. Signal name Description Motor power supply +24V input 0V input Rated voltage...
Page 59 3.1 EC Gateway Unit (6) FG connector FG (Frame ground) connector. Model SPT2.5/1-H-5.0 Maker Phoenix Contact Pin No. Signal name Description (Note 1) Frame ground Rated voltage 630V (II/2) Max. load current Note 1 For wiring of frame ground, refer to [4.2 Installation [Noise countermeasures and mounting method]].
Page 60 3.1 EC Gateway Unit (7) Field network connector A connector for connecting to field networks. Field network details are listed in [3.1.6 Field Network General Specifications)]. (8) Connectors A connector for use between units. Two identical connectors are used. The connectors have a floating structure that absorbs connector misalignment due to housing mating or mounting misalignment between connectors.
Page 61: External Dimensions
3.1 EC Gateway Unit 3.1.5 External Dimensions EC Gateway unit Item Specifications External dimensions W30mm × H115mm × D95mm Mass About 135g External view See figure below 98.8 3-15 ME0394-4A...
Page 62 3.1 EC Gateway Unit Terminal unit Item Specifications External dimensions W12.6mm × H115mm × D95mm Mass About 48g External view See figure below 12.6 98.8 3-16 ME0394-4A...
Page 63: Field Network General Specifications
3.1 EC Gateway Unit 3.1.6 Field Network General Specifications (1) CC-Link Model MSTB2.5/5-GF-5.08 AU Maker Phoenix Contact Pin No. Signal name Description Communication line A Communication line B Digital GND Connects the shield of shielded cables Frame ground Connection cable specifications Item Specifications Recommended...
Page 64 3.1 EC Gateway Unit Status LED display Panel Display Name Status Description notation color After joining the network, refresh & Light ON poll normal reception or refresh normal reception STATUS 0 Green 1. Network not joined 2. Channel carrier detected Light OFF 3.
Page 65 3.1 EC Gateway Unit (2) CC-Link IE Field L ER LINK L ER LINK Connector type 8P8C modular connector (RJ-45) Recommendation cable Enhanced Category 5e Standard or higher (Note 1) Note 1 Cable is to be prepared by the customer. (Recommendation: SC-E5EW Series (Mitsubishi Electric System &...
Page 66 3.1 EC Gateway Unit Status LED display Panel Display Name Status Description notation color Light ON Normal operation Green Hardware error generated, Power not Light OFF supplied STATUS 0 Error generated Light ON (Node error / station number setting error) Orange Light OFF Normal operation, Power not supplied...
Page 67 3.1 EC Gateway Unit (3) DeviceNet Model MSTB2.5/5-GF-5.08 AU Maker Phoenix Contact Pin No. Signal name Description Black Power supply cable - side Blue Signal data Low side Shield White Signal data High side Power supply cable + side Connection cable specifications Item Specifications Recommended...
Page 68 3.1 EC Gateway Unit Status LED display Panel Name Display color Status Description notation Light ON Normal operation Green No configuration information, Blinking incomplete information, or device test (1 Hz) operation required STATUS 0 Light ON Non-recoverable fault Orange Blinking Recoverable fault (1 Hz) Alternate...
Page 69 3.1 EC Gateway Unit (4) EtherCAT Connector type 8P8C modular connector (RJ-45) Recommendation cable Enhanced Category 5e Standard or higher (Note 1) Note 1 Cable is to be prepared by the customer. Status LED display Panel Display Name Status Description notation color Light ON...
Page 70 3.1 EC Gateway Unit (5) EtherNet/IP Connector type 8P8C modular connector (RJ-45) Recommendation cable Enhanced Category 5e Standard or higher (Note 1) Note 1 Cable is to be prepared by the customer. Status LED display Panel Name Display color Status Description notation Light ON...
Page 71 3.1 EC Gateway Unit (6) PROFIBUS-DP Connector type D-sub connector 9 pin (Socket) Pin No. Signal name Description Not connected Not connected B-Line Communication line B (RS485) Transmission request Signal GND (isolated) +5V Output (isolated) Not connected A-Line Communication line A (RS485) Not connected Cable shield Housing...
Page 72 3.1 EC Gateway Unit Status LED display Panel Name Display color Status Description notation Light ON Initialization complete Green Initialization complete, diagnosis Blinking event found STATUS 0 Orange Light ON Exception error Green/orange Light OFF Uninitialized Light ON Online, data exchange Green Blinking Online, clear status...
Page 73 3.1 EC Gateway Unit (7) PROFINET IO Connector type 8P8C modular connector (RJ-45) Recommendation cable Enhanced Category 5e Standard or higher (Note 1) Note 1 Cable is to be prepared by the customer. 3-27 ME0394-4A...
Page 74 3.1 EC Gateway Unit Status LED display Panel Name Display color Status Description notation Light ON Normal communication Blinking Network being diagnosed Green (1 time) Blinking Engineering tool is identifying the (2 times) node Exception error generated Light ON (hardware failure) Blinking Settings and actual network STATUS 0...
Page 75: Ec Connection Unit
3.2 EC Connection Unit EC Connection Unit 3.2.1 Overview EC connection unit is the ELECYLINDER connection unit dedicated for R Unit. Connecting RCON-EC connection type (Option: ACR) ELECYLINDER to EC connection unit, ELECYLINDER can be controlled in the field network communication. Also, the maximum number of ELECYLINDER available to be connected to one unit of the EC connection unit should be four axes.
Page 76: Model
3.2 EC Connection Unit 3.2.2 Model (1) How to read the model number EC Connection unit model RCON Type Number of Axes ELECYLINDER Four-axis type *ELECYLINDER capable to be connected to the EC connection unit is the option: ACR only. E C - - A C R <Series>...
Page 77 3.2 EC Connection Unit (2) How to read the model nameplate [EC Connection Unit] [Nameplate Location] → Model number → Serial number Caution Mark Type→ ↑Serial number Mark Explanation of Mark Use IAI specified cables only. 3-31 ME0394-4A...
Page 78: Components
The following table shows the product configuration for the standard specification. See the packing list for the details of the enclosed components. In the unlikely case that any model number errors or missing parts come to light, contact your local IAI distributor. [EC Connection Unit]...
Page 79: Part Names / Functions
3.2 EC Connection Unit 3.2.4 Part Names / Functions Backward end LED (1st to 4th Axes) T RUN LED Forward end LED (1st to 4th Axes) SYS LED Jog switch Brake Release Switch (1st to 4th Axes) (1st to 4th Axes) RCON-EC Drive source cutoff connector Front...
Page 80 3.2 EC Connection Unit (1) LED display Display Panel notation Status Description color Light ON Normal internal bus communication Green Waiting for initialization signal, initialization T RUN Blinking communication failed Orange Light ON Bus communication error generated Light ON Normal operation Control power supply voltage drop, Motor power Green Light OFF...
Page 81 3.2 EC Connection Unit (2) Jog switch They are switches for the jog operation. It comes the switches for 1st, 2nd, 3rd and 4th axes from the top. Set a switch to the JOG+ side and the jog operation to the positive direction (target position registered as the forward end in the position data) should be made and set it to the JOG- side and the jog operation to the negative side (target position registered as the backward end) to be made.
Page 82 3.2 EC Connection Unit (3) Brake release switch They are switches to release the brake compulsorily. It comes the switches for 1st, 2nd, 3rd and 4th axes from the top. Should be on NOM side during normal operation. On NOM side, the brake will be released by servo ON and locked by servo OFF.
Page 83 3.2 EC Connection Unit (4) Connectors for EC connection They are connectors to connect ELECYLIDER. It comes the connectors for 1st, 2nd, 3rd and 4th axes from the top. Axis numbers for four axes should be assigned to the EC connection unit even if ELECYLINDER is not connected to all of four.
Page 84 3.2 EC Connection Unit (5) Drive source cutoff connector Drive source cutoff input. Drive source can be cutoff by individual axes. Cable side connector name: DFMC1.5/2-ST-3.5 (Phoenix Contact) Pin No. Signal name Description MPO_4 Motor power output 4th axes MPO_3 Motor power output 3rd axes MPO_2 Motor power output 2nd axes...
Page 85 3.2 EC Connection Unit (6) Connectors A connector for use between units. Two identical connectors are used. The connectors have a floating structure that absorbs connector misalignment due to housing mating or mounting misalignment between connectors. Plug side connector Receptacle side connector 3-39 ME0394-4A...
Page 86: External Dimensions
3.2 EC Connection Unit 3.2.5 External Dimensions [EC Connection Unit] Item Specifications External dimensions W22.6mm × H115mm × D95mm Mass About 123g External view See figure below 22.6 98.8 3-40 ME0394-4A...
Page 87: Dc Power Supply For Motor Drive (Psa-200)
3.3 DC Power Supply for Motor Drive (PSA-200) DC Power Supply for Motor Drive (PSA-200) 3.3.1 Overview It is a power supply unit dedicated for supplying the drive DC power supply (hereinafter called PSA- 200) to 200V type ELECYLINDER. There are two types of power supply voltage, 100V AC type an 200V AC that are capable of supplying to PSA-200.
Page 88: Model
3.3 DC Power Supply for Motor Drive (PSA-200) 3.3.2 Model (1) How to read the model number 3-42 ME0394-4A...
Page 89 3.3 DC Power Supply for Motor Drive (PSA-200) (2) How to read the model nameplate [100V type] Model number→ Serial number→ [200V type] Model number→ Serial number→ 3-43 ME0394-4A...
Page 90: Components
The following table shows the product configuration for the standard specification. See the packing list for the details of the enclosed components. In the unlikely case that any model number errors or missing parts come to light, contact your local IAI distributor. Part name...
Page 91: Part Names / Functions
3.3 DC Power Supply for Motor Drive (PSA-200) 3.3.4 Part Names / Functions Fan unit Status output connector Status LED Regenerative unit connector Power supply connector Grounding terminal Battery charge status display LED Motor power supply connector 3-45 ME0394-4A...
Page 92 3.3 DC Power Supply for Motor Drive (PSA-200) (1) Status display LED The status of PSA-200 (status of control power supply, status of motor power supply and status of alarms) should be displayed in the LED lamps. ●PWR (Control power supply) / MP (Motor power supply) Panel Display Status...
Page 93 3.3 DC Power Supply for Motor Drive (PSA-200) (2) Status output connector It outputs the status of control power supply (short-circuit / released), status of motor power supply (short-circuit / released) and alarm status (H/L level). The output should link with PWR, MP and ALM LED lamps.
Page 94 3.3 DC Power Supply for Motor Drive (PSA-200) The output should be the open collector output of a photocoupler. As it does not have a common terminal, it should be applicable for both NPN/PNP due to wiring. Item Specifications Output Points 3 points Rated Load Voltage 24V DC ±10%...
Page 95 3.3 DC Power Supply for Motor Drive (PSA-200) (3) Power supply connector It is a connector for a connection to the AC power supply. The input should be split into the control power supply side and the motor power supply side. Connector model MSTB 2,5/6-GF-5.08 Maker...
Page 96 3.3 DC Power Supply for Motor Drive (PSA-200) (4) Grounding Terminal It is a screw for the protection grounding. Make sure that you ground it. Terminal Model OT-010-M4 Accessory screw Pan Head Machine Screw with Captive Washer M4×8 * It is connected to PE on the power supply connector internally. (5) Battery Charge Status Display LED It is an LED lamp to show that the internal circuit is on charge.
Page 97 3.3 DC Power Supply for Motor Drive (PSA-200) (6) Motor power supply connector It is a connector to supply the motor power (280V DC typ) to the 200V type ELECYLINDER. There are two connectors equipped on the bottom of PSA-200. Each connector has three inlets thus six inlets are available for connection in total.
Page 98 3.3 DC Power Supply for Motor Drive (PSA-200) (7) Regenerative Unit Connector It is a connector to connect a resistor unit that absorbs the regenerative current generated when an actuator decelerates and stops. It is available to connect the regenerative resistor unit RESU-1.
Page 99 3.3 DC Power Supply for Motor Drive (PSA-200) (8) Fan unit It is a fan to perform forced air cooling. It is to be used by connecting to the fan connector on the power supply side. Unit model PSA-FNB 3-53 ME0394-4A...
Page 100: External Dimensions
3.3 DC Power Supply for Motor Drive (PSA-200) 3.3.5 External Dimensions [PSA-200] Item Specifications External dimensions W54mm×H131mm×D140ｍｍ Mass About 840g External view See figure below 3-54 ME0394-4A...
Page 101 R E C Chapter Startup of REC System Preparation Before Startup ··································· 4-1 4.1.1 Check of Product ················································· 4-1 4.1.2 Tool to Use ························································· 4-4 4.1.3 Installation Work of IA-OS ····································· 4-6 4.1.4 Startup Procedure ··············································· 4-7 Installation ························································ 4-9 4.2.1 Notice / Caution ··················································...
Page 102 4.3.5 Wiring for Ultra Mini ELECYLINDER and EC Connection Unit ············································· 4-30 4.3.6 Example of Wiring for Field Network ························ 4-32 4.3.7 Each Field Network Wiring ···································· 4-35 4.3.8 Stop Circuit / Drive Cutoff Circuit ····························· 4-41 4.3.9 Regenerative Resistor Unit (Option) ························ 4-44 4.3.10 Connection the Teaching Connector ························...
Page 103: Preparation Before Startup
The following table shows the product configuration for the standard specification. See the packing list for the details of the enclosed components. In the unlikely case that any model number errors or missing parts come to light, contact your local IAI distributor. [EC Gateway Unit]...
Page 104 4.1 Preparation Before Startup [EC Connection Unit] Part name Shape Quantity Remarks Model example: EC Connection Unit RCON-EC Model: DFMC1.5/4-ST-3.5 Drive source cutoff connector * Supplied with EC Connection Unit First Step Guide ME0395 Safety Guide M0194 ME0394-4A...
Page 105 4.1 Preparation Before Startup [DC Power Supply for Motor Drive (PSA-200)] Part name Shape Quantity Remarks Model example: DC power supply for PSA-200-* motor drive (*1) * Set power supply voltage in * Model: Power supply connector MSTB2,5/6-STF-5,08 Status output Model: connector DFMC1,5/3-STF-3,5...
Page 106: Tool To Use
4.1 Preparation Before Startup 4.1.2 Tool to Use In this manual, describes how to use IA-OS as a tool to construct and start up the REC system. Also, the setup can be performed in the RC/EC PC software or a teaching pendant (TB-02, TB- 03) and the gateway parameter setting tool.
Page 107 Refer to [4.4.2 Parameter Edit in Gateway] for how to set up the gateway parameters. Also, “Quick Start Guide” explaining how to set up each network is available to download from IAI homepage. (Quick Start Guide available in Japanese only) ME0394-4A...
Page 108: Installation Work Of Ia-Os
4.1 Preparation Before Startup 4.1.3 Installation Work of IA-OS Items to prepare REC system / PC / IA-OS enclosed to DVD-ROM / Cable Refer to [PC Teaching Software IA-OS First Step Guide (ME0391)] for how to operate. ME0394-4A...
Page 109: Startup Procedure
Checking the package Contact IAI or the local IAI distributor. Are all deliverables present? Assembling REC (connecting the unit) Connect the units to be used, such as gateway unit, driver unit, EC connection unit and SCON extension unit.
Page 110 4.1 Preparation Before Startup From previous page Servo ON Turn ON the servo of all connected axes using the teaching tool. Caution: ● Keep this operation as far away from the mechanical end and interfering objects as possible. If interfering, move it away.
Page 111: Installation
4.2 Installation Installation 4.2.1 Notice / Caution [Installation Environment] Usage is possible in environments of pollution degree 2 or equivalent. *1 Pollution degree 2: Environment in which generally only nonconductive pollution occurs, but temporary conductive pollution may occur due to condensation. (IEC60664-1) (1) Installation environment Avoid the following locations for installation.
Page 112 4.2 Installation [Installation and Mounting (EC Gateway Unit, EC Connection Unit)] Consider the size of the control panel, placement of the REC controller, cooling and the like when designing and manufacturing so that the ambient temperature is 0 to 55°C. Item Specifications Item...
Page 113 4.2 Installation [Installation and Mounting (DC Power Supply for Motor Drive)] The way to install the unit is either screw attachment or DIN rail attachment. →Refer to [3.2.5 External Dimensions] for the dimensions. The orientation of installation should be vertical as shown in the figure below. Air Flow of Forced Air Cooling Installing Orientation in Control Panel The minimum distance to a wall and minimum distance to peripheral devices are as shown...
Page 114 4.2 Installation [Operating Temperature Range] The operating temperature of the gateway unit/ EC Connection Unit is within the range of 0 to 55°C. Caution ● Under conditions where the temperature is higher than 55°C, the unit cannot be used, regardless of the operating duty. ●...
Page 115 4.2 Installation [Noise Countermeasures and Mounting Method] In order to for electric shock prevention, electrostatic charging prevention, to improve noise resistance performance and to control unnecessary radiation, make sure to certainly perform the grounding as shown in the figure below. (1) Grounding for noise countermeasures (frame ground) [24V DC] Connect the ground wire to the FG...
Page 116 4.2 Installation (2) Notes on wiring method 1) Have the 24V DC power supply wires twisted. 2) Separate the wiring of signal wires and encoders from power supply lines and power lines. (3) Noise sources and noise prevention For the same power supply path and power supply device in the same device, take measures against noise.
Page 117: Unit Connection Restrictions
4.2 Installation 4.2.2 Unit Connection Restrictions The REC system has the following restrictions. Check the following descriptions and then make a selection for each unit. (1) Unit arrangement The REC system has a unit-connecting configuration. Each of the units has the same connector and the same locking configuration, which allows the units to be connected in any order.
Page 118: Unit Connection
4.2 Installation 4.2.3 Unit Connection In here, describes how to link units in REC system. It is recommended that the unit link is established before connected to DIN rails. (1) Turn the operating parts of the connector upper/bottom part towards the panel and position on the panel end.
Page 119: Unit Mounting
4.2 Installation 4.2.4 Unit Mounting REC System is available only with DIN rail installation. Pull down the DIN tab visible from the lower part of the housing rear (red color part in a dashed line in the figure below), mount on the DIN rail, then push the DIN operating part upward to lock it.
Page 120: Wiring Method
To supply power to the REC system, power supply wiring to the EC gateway unit is required. Here is an example of wiring for the EC gateway unit to IAI 24V DC power supply unit. Have a wiring work following the layout below.
Page 121 4.3 Wiring Method [Electric Wire Diameter Used for EC Gateway Unit Power Supply Wiring] For the wires to be connected to the power connector, use the following applicable wires. Compatible wire Connector Signal name Compatible wire diameter AWG20 to 8 (Copper wire) AWG20 to 12 (Copper wire) AWG14 to 12 (Copper wire) * Use cables with their rated temperature on the isolation sheath at 60°C or higher.
Page 122: Rec System Connection Cable
4.3 Wiring Method 4.3.2 REC System Connection Cable [1] Power Supply / I/O Cable (RCON-EC connection type) CB-REC-PWBIO□□□-RB Model [2] Power Supply / I/O Cable (RCON-EC connection type , 4-way Connector) CB-REC-PWBIO□□□-RB Model Ejection to Right Ejection to Top * Free Choice of Eject Direction from 4 Ways Ejection Ejection to Bottom...
Page 123 4.3 Wiring Method [How to Build up 4-Way Connector Cable] Here states how to build up a 4-way connector cable. (1) Insert the cable sliding from the curved edge on the semicylindrical shape along the grooves. Straight Curved Portion (2) Be sure to check that the cable is settled firmly and insert 2 tabs of the cover along the slits of socket.
Page 124 4.3 Wiring Method 4.3.3 Wiring Between ELECYLINDER and EC Connection Unit Refer to the example of connection below to insert the connectors to ELECYLINDER and the EC connection unit. Push the connectors inward till it makes "click" sound. The axis number should be determined by the position of the connector on the EC connection unit.
Page 125: Ec Connection Unit
4.3 Wiring Method 4.3.4 Wiring Between Large Slider Type ELECYLINDER and EC Connection Unit When the large slider type ELECYLINDER is to be connected to an EC connection unit, it is necessary to have a connectivity established with a DC power supply for motor drive as well as 24V power supply.
Page 126 4.3 Wiring Method [1] Wiring to DC Power Supply for Motor Drive Motor power connector (Model : MSTB2.5/6-STF-5.08) • Motor power supply (L1 and L2) • Control power supply (L1C and L2C) • Ground (PE) Perform wiring at 5 points in total Terminal Screw Inlet ７mm...
Page 127 4.3 Wiring Method [Wire Diameters in Cables Used for Power Supply Wiring on DC Power Supply for Motor Drive] For the wires to be connected to the power connector, use the following applicable wires. Compatible wire Connector Terminal name Compatible wire Diameter AWG14 (Copper wire) AWG18 (Copper wire) AWG18 (Copper wire)
Page 128 4.3 Wiring Method [Installation of Noise Filter and Surge Protector on DC Power Supply for Motor Drive] For the wires to be connected to the power connector, use the following applicable wires. L1 L2 DC Power Supply for Motor Drive (Model : PSA-200-*) Connector model : MSTB2.5/6-STF-5.08...
Page 129 4.3 Wiring Method [2] Connectivity of Status Output Connector on DC Power Supply for Motor Drive It should output status of a DC power supply for motor drive. The output should be linked to LEDs for PWR, MP and ALM. Refer below for how to attach the status output connector.
Page 130: Ec Connection Unit
4.3 Wiring Method [3] Wiring between Actuator Unit and DC Power Supply for Motor Drive Establish connection among the main unit of the large slider type ELECYLINDER, REC System and a DC power supply for motor drive. Push in until it EC Connection Unit makes “click”...
Page 131 4.3 Wiring Method [How to Apply Connector Guard] There is a connector guard equipped for the large slider type ELECYLINDER. With the connector guard applied, a risk to accidentally pull off a cable can be avoided. Connector Guard By tightening the matching parts of the connector guard and the connectors with a cable band, concern of contact error at the connectors caused by vibration on the cables can be reduced.
Page 132 4.3 Wiring Method 4.3.5 Wiring for Ultra Mini ELECYLINDER and EC Connection Unit [1] When Connecting Directly to EC Connection Unit Connect the actuator cable on the Ultra Mini ELECYLINDER to the EC connection unit (RCON-EC). Figure: Cable Connection RCON-EC Actuator Cable Set the snap feature to the left and push it in...
Page 133 4.3 Wiring Method [2] When Connecting from Interface Box to RCON-EC When connecting to an EC connection unit using an interface box, perform the wiring as shown in the figure below. Figure: Cable Connection RCON-EC Insert the connector while aligning it to grooves Push it in until if makes click feel Power Supply...
Page 134: Example Of Wiring For Field Network
4.3 Wiring Method 4.3.6 Example of Wiring for Field Network In this manual, shows an example to establish connection to the CC-Link master unit using a PLC manufactured by Mitsubishi Electric as the host PLC. [Connecting the Host PLC and Two REC Systems] Connection example Host PLC...
Page 135 4.3 Wiring Method [CC-Link Dedicated Cable and Connection Connector Wiring Method] Prepare a CC-Link dedicated cable and remove the sheath. Remove the sheath on each harness in the CC-Link dedicated cable. “SLD” shield “DG” signal ground ７mm “DB” signal line “DA”...
Page 136 4.3 Wiring Method (4) Have the connector wired in (3) put to the connector allocated on the CC-Link module on the main unit of REC, push the connector till the end, and then tighten it with a slotted screwdriver. Screwdriver Tighten it with slotted screwdriver...
Page 137: Each Field Network Wiring
4.3 Wiring Method 4.3.7 Each Field Network Wiring For details of the connection method, follow the instruction manuals of the master unit of each field network and the PLC configured. [CC-Link] Shield (SLD) Yellow (DG) White (DB) Blue (DA) Controller side Connector top view Connector name CC-Link cable connector...
Page 138 4.3 Wiring Method [CC-Link IE Field] L.ER LINK L.ER LINK Controller side Connector top view Connector name CC-Link IE Field cable connector Remarks Ethernet ANSI/TIA/EIA-568-B Category 5e or higher shielded To be prepared Cable side 8P8C modular plug (RJ45) by the customer Ethernet ANSI/TIA/EIA-568-B Category 5e or higher shielded Controller side 8P8C modular jack (RJ45)
Page 139 4.3 Wiring Method [DeviceNet] Red (V+) White (CAN H) Shield Blue (CAN L) Black (V-) Controller side Connector top view Connector name DeviceNet cable connector Remarks Standard Cable side MSTB2.5/5-STF-5.08 AU M (Phoenix Contact) accessories Controller side MSTB2.5/5-GF-5.08 AU (Phoenix Contact) Signal name Compatible Pin No.
Page 140 4.3 Wiring Method [EtherCAT] Controller side Connector top view Connector name EtherCAT cable connector Remarks Ethernet ANSI/TIA/EIA-568-B Category 5 or higher shielded To be prepared Cable side 8P8C modular plug (RJ45) by the customer Ethernet ANSI/TIA/EIA-568-B Category 5 or higher shielded Controller side 8P8C modular jack (RJ45) Pin No.
Page 141 4.3 Wiring Method [EtherNet/IP] [PROFINET IO] Controller side Connector top view Connector name EtherNet/IP, PROFINET IO cable connector Remarks Ethernet ANSI/TIA/EIA-568-B Category 5 or higher shielded To be prepared Cable side 8P8C modular plug (RJ45) by the customer Ethernet ANSI/TIA/EIA-568-B Category 5 or higher shielded Controller side 8P8C modular jack (RJ45) Pin No.
Page 142 4.3 Wiring Method [PROFIBUS-DP] Red B line (positive side) Green A line (negative side) Cable Shield Controller side Connector top view Connector name PROFIBUS-DP cable connector Remarks To be prepared Cable side 9-pin D sub connector (male) by the customer Controller side 9-pin D sub connector (female) Pin No.
Page 143: Stop Circuit / Drive Cutoff Circuit
4.3 Wiring Method 4.3.8 Stop Circuit / Drive Cutoff Circuit [Stop Circuit] There are two ways as shown below to make a compulsory stop for ELECYLINDER in REC System. (1) To stop all the axes of ELECYLINDER connected at once by pressing and holding the stop switch on a teaching pendant (wired connection).
Page 144 4.3 Wiring Method [Example of Wiring for Stop and Drive Cutoff] Shown below is a circuit related to the drive cutoff in REC System. Although REC System is supplied with 24V power from the EC gateway unit, the circuit related to the drive cutoff is on the EC connection unit side.
Page 145 4.3 Wiring Method [Drive Cutoff for Large Slider Type ELECYLINDER] Shown below is a circuit diagram related to the drive cutoff when the large slider type ELECYLINDER is connected to the REC system. Releasing between MPO and MPI on an EC connection unit should stop the actuator while the power to the motor kept supplied.
Page 146: Regenerative Resistor Unit (Option)
4.3 Wiring Method 4.3.9 Regenerative Resistor Unit (Option) The regenerative resistor unit is to be used for the drive power supply (DC power supply for motor drive) for the 200V type ELECYLINDER. Connect the regenerative resistor unit as shown in the figure below with using the cable enclosed in the regenerative resistor unit.
Page 147 4.3 Wiring Method [Connector, Cable] Item Description, Model Connector name External Regenerative Resistor Connector (RB) Model Controller side: GIC 2.5/3-GF-7.62 Cable side: GIF 2.5/3-STF-7.62 Signal Pin No. Description Compatible wire diameter name Regenerative Resistor + (Motor drive DC voltage) Dedicated cable enclosed Regenerative Resistor - to regenerative resistor unit Grounding Terminal...
Page 148: Connection The Teaching Connector
4.3 Wiring Method 4.3.10 Connection the Teaching Connector Connect a teaching pendant such as the PC software. Teaching Mode switch pendant PC connection cable （Supplied with PC software) ●Teaching connector specification Teaching connector Model Remarks Controller side TCS7587-0121077 Supplied by Hosiden Corporation Cable side mini DIN 8 pin Teaching connector...
Page 149 4.3 Wiring Method ●Cable Enclosed to PC Teaching Software, Conversion unit (1) External device communication cable (CB-RCA-SIO050) 5m cable * It is enclosed to IA-OS-C, RCM-101-MW and RCM-101-USB. 5,000 Color Signal Signal Color Brown Yellow Yellow Orange Brown/Green Orange EMGS Blue EMGA Black...
Page 150: Connection The Usb Connector
4.3 Wiring Method 4.3.11 Connection the USB Connector It is available to use the PC software by connecting a PC to a USB port. USB cable (A, mini-B) (prepared by the customer) ●USB connection connector specification Connector to be USB mini-B 51387-0530 (Molex) Used Connector name...
Page 151: Gateway Parameter Setting
4.4 Gateway Parameter Setting Gateway Parameter Setting Each feature of REC System should be set up using the IA-OS. The screen design differs slightly depending on the OS of the PC. * Refer to [Quick Start Guide] for the settings of each network. * Refer to [Appendix Gateway Parameter Setting Tool] for how to establish setting in the gateway parameter setting tool.
Page 152: Parameter Edit In Gateway
4.4 Gateway Parameter Setting 4.4.2 Parameter Edit in Gateway When it is a parameter that is to be set in a numerical value, select "Setting Value". Action The cursor on the setting value flashes. Input a number on the PC keyboard and press the Enter key.
Page 153 4.4 Gateway Parameter Setting Follow the procedures below to transfer parameters. Once the confirmation window for transfer to the controller appears, click OK . Once the transfer is completed, click OK . Note 1 The contents of display should differ depending on the type of field network to be used and detail of settings.
Page 154 4.4 Gateway Parameter Setting Supplementation ● In the first time to connect the gateway unit to IA-OS, the First Connection Confirmation screen appear. Click Yes and it proceeds to the setting for how many EC connection units to be connected to the gateway unit. (Note) Make sure that you conduct the following setting at the first time of connection.
Page 155: Confirmation And Tuning Of Basic Operations
4.5 Confirmation and Tuning of Basic Operations Confirmation and Tuning of Basic Operations 4.5.1 Description Shown below, explains how to operate in PC software (Model Code: IA-OS-*) when ELECYLINDER is connected via the EC connection unit. For how to check operation in the teaching pendant (TB-02/03), refer to an instruction manual of each ELECYLINDER or teaching pendant.
Page 156: How To Display Simple Data Setup Screen
4.5 Confirmation and Tuning of Basic Operations 4.5.2 How to Display Simple Data Setup Screen Right-click on an axis number in the tree view in the left of the main screen and each item should be expanded. Right click Click Position data edit . Click The simple data setup screen should be displayed.
Page 157: Home Return
4.5 Confirmation and Tuning of Basic Operations 4.5.3 Home Return Click Homing button. When the home-return screen is displayed, click OK . ELECYLINDER starts performing the homereturn operation. Once the home-return operation is complete, Backward end and Forward end buttons should appear.
Page 158: Stop Position / Operating Condition (Avd) Setting
4.5 Confirmation and Tuning of Basic Operations 4.5.4 Stop Position / Operating Condition (AVD) Setting / Adjustment ELECYLINDER is ready with the stop position and operating conditions set before delivery. Adjustment can be made to the stop position and operating conditions in the simple data setting window.
Page 159 4.5 Confirmation and Tuning of Basic Operations (1) Stop Position Setting and Adjustment Click at the position that you would like to set or adjust. Input a number and press Enter key on your PC keyboard, and click Transfer . Check the result of the setting or adjustment by clicking Forward end button and Backward end button.
Page 160 4.5 Confirmation and Tuning of Basic Operations (2) Operating Condition Setting and Adjustment The operating conditions (AVD) can be set or adjusted with the procedures shown below. Also, there is a feature to calculate automatically the “optimum velocity and optimum acceleration / deceleration”...
Page 161 4.5 Confirmation and Tuning of Basic Operations Click on a operating condition that you would like to set or adjust. Input a number, press Enter key on your PC keyboard and click Transfer . The number should be written to the controller and Backward end and Forward end buttons turns into green.
Page 162 4.5 Confirmation and Tuning of Basic Operations (3) Pressing Operation Setting Click in the checkbox on “Pressing” to switch to the pressing operation window. “Pressing” can be set to the (1) way forward and (2) way backward. Adjust the setting considering the operating conditions.
Page 163 4.5 Confirmation and Tuning of Basic Operations (4) Test Run Speed When performing a test run, check whether the "Safety velocity" function is enabled/disabled. Restriction to the speed should be applied if the safety velocity feature is activated. To perform trial run at the speed set in the position data, disable the safety velocity function using the following procedure.
Page 164 4.5 Confirmation and Tuning of Basic Operations 4-62 ME0394-4A...
Page 165 R E C Chapter Operation Operation Function ············································· 5-1 Address Configuration ········································· 5-2 5.2.1 Overall Address Configuration Example ··················· 5-3 5.2.2 Gateway Status Signals ········································ 5-6 5.2.3 ELECYLINDER Position Table ······························· 5-8 5.2.4 Assignment of EC Connection Unit ························· 5-11 I/O Signals ························································...
Page 166: Operation Function
5.1 Operation Function Operation Function ELECYLINDER operates by inputting signals from the host device via the REC gateway unit and flowing through the EC connection unit. Also, the condition of ELECYLINDER can be monitored by the host device receiving the signals output from ELECYLINDER via the EC connection unit.
Page 167: Address Configuration
5.2 Address Configuration Address Configuration The construction of addresses for REC is as shown below. The domains should mainly be divided to the GW unit domains and RCON-EC domains. The addresses occupied by the network should be constructed with 1-word of the fixed domain and the data domains varied depending on the number of units of the EC connection unit.
Page 168: Overall Address Configuration Example
5.2 Address Configuration 5.2.1 Overall Address Configuration Example In here, shows the overall address configuration when four units of the EC connection unit are connected to the REC gateway unit. Note that CC-Link and DeviceNet should be assigned to the word addresses while PROFIBUS- DP to the byte addresses.
Page 169 5.2 Address Configuration [For DeviceNet] PLC output ⇒ REC REC ⇒ PLC input Relative CH High byte Low byte High byte Low byte Gateway control signal Gateway status signal Control signal (Unit 0) Status signal (Unit 0) Control signal (Unit 1) Status signal (Unit 1) Control signal (Unit 2) Status signal (Unit 2)
Page 170 5.2 Address Configuration [For PROFINET IO] PLC output ⇒ REC REC ⇒ PLC input 4-word High byte Low byte High byte Low byte Module count Gateway control signal Gateway status signal Control signal (Unit 0) Status signal (Unit 0) Control signal (Unit 1) Status signal (Unit 1) Control signal (Unit 2) Status signal (Unit 2)
Page 171: Gateway Status Signals
5.2 Address Configuration 5.2.2 Gateway Status Signals The first one word of each input and output in the EC gateway unit address configuration should be for a signal to monitor the condition of the EC gateway unit. It is not available for use of an output signal.
Page 172 5.2 Address Configuration I/O signal list Symbol Signal type Content name Control 15-0 Not available. signal Turns on if an error occurs that requires the gateway to be restarted. *ALMH (Likely due to a mistaken parameter setting. Confirm as needed.) Not available.
Page 173: Elecylinder Position Table
5.2 Address Configuration 5.2.3 ELECYLINDER Position Table The stop position and operating condition settings are established in ELECYLINDER at the delivery. The stop position and the operation conditions can be adjusted with a teaching tool in the simple data setting screen. Reference How to operate in PC software PC software (RCM-101-*-*) instruction manual (ME0155)
Page 174 5.2 Address Configuration (1) Backward End / Forward End [mm] It is the coordinate values for positioning. Input values from the home position. Registration is available in 0.01mm unit. (2) Acceleration / Velocity / Deceleration ● Acceleration [% or G] Acceleration at the start of operation should be set in a value from 1 to 100%.
Page 175 5.2 Address Configuration (3) Push / Push Start Point / Push Force ● Push Selection can be made from “Positioning Operation” and “Pressing Operation”. When there is a check mark at “Push”, it should perform the pressing operation. ● Push Start Point [mm] * Displayed only in pressing operation It is the position to start the pressing operation.
Page 176: Assignment Of Ec Connection Unit
5.2 Address Configuration 5.2.4 Assignment of EC Connection Unit The assignment of the EC connection unit should be as shown below. The EC connection unit occupies domains for four axes (1-word) even though not all of four axes are connected. PLC output = Axis control signal Address 1-word = 16 bits...
Page 177 5.2 Address Configuration [I/O Signal List] EC Connection Unit (ON = corresponding bit is "1", OFF = corresponding bit is "0") Signal type Bit Symbol name Content Details Not available Alarm Cancel Page “Alarm cancelled with on” 5-15 Drive Forward Control signal “Drives forward with on (drives forward after home- Page...
Page 178 5.2 Address Configuration [I/O Signal List] EC Connection Unit (ON = corresponding bit is "1", OFF = corresponding bit is "0") Signal type Bit Symbol name Content Details Operation Ready Page E3RD “On: Operation ready (servo on)” 5-16 Alarm (break contact) Page *ALM “ON: No alarm, OFF: Alarm generated”...
Page 179: I/O Signals
5.3 I/O Signals I/O Signals 5.3.1 Input and Output Signal Features in EC Connection Unit The input and output signals for the EC connection unit are as shown below. On means the applicable bit is "1" while off means "0". [1] Movement command input backward end/forward end (ST0/ST1) PLC output signal The ST signal function automatically switches depending on whether the unit has completed...
Page 180 5.3 I/O Signals [2] Alarm cancel input (RES) PLC output signal ● When the “RES” signal is turned ON, the currently triggered alarm will be canceled. ● Alarm cancel may not be possible depending on the alarm itself. Refer to [7.3.2 Troubleshooting for Alarm Groups] for detail. [3] Position detection output backward end/forward end (LS0/LS1) PLC input signal ●...
Page 181 5.3 I/O Signals [4] Pressing complete output backward end/forward end (PE0/PE1) PLC input signal ● Turns ON when "pressing complete" is determined during pressing operation. ● Turns OFF if no contact can be made. [5] Alarm output (*ALM) PLC input signal ●...
Page 182: In Ec Connection Unit
5.3 I/O Signals 5.3.2 Caution for REC System Described below is a caution in REC System use. ● The EC connection unit occupies domains for four axes (1-word) even though not all of four axes are connected. Also, an axis number that an axis is not connected should not be pulled one number forward.
Page 183: Timing Of Basic Operation
5.3 I/O Signals 5.3.3 Timing of Basic Operation The procedure from turning on the REC system to the home return command is as follows. (1) Supply 24V power (24V DC). (2) Confirm that the gateway status signal "*ALMH" and operation ready signals "E0RD" to "E3RD" are turned on, and then input either backward signal "ST0"...
Page 184: Basic Operations Of Elecylinder
5.3 I/O Signals 5.3.4 Basic Operations of ELECYLINDER [Home return operation / positioning operation] Turning the “ST0” signal on when home return is not complete will first trigger home return operation. After a momentary stop at the home position, it will then move to the backward end. As well, when the “ST1”...
Page 185 5.3 I/O Signals This shows the PLC timing chart for operating the ELECYLINDER. The basic process is as follows. Move to forward Move to backward Power ON Home return [Basic timing chart] ELECYLINDER → PLC → input signals to Output Input output signals to PLC ELECYLINDER...
Page 186 5.3 I/O Signals Turning the ST signal off midway through operation will cause a gradual stop. For example, be careful of the following point with a large LS signal detection range. If the sequence is set to turn the ST signal off immediately after the LS signal turns on, the ELECYLINDER may not have reached the forward/backward end.
Page 187 5.3 I/O Signals The basic time chart is as follows. ST signal PE signal on → ST signal off PE signal Not on at failure to contact ELECYLINDER movement Pressing Approach operation operation Pressing complete Caution ● The pressing operation speed should differ depending on the models. Refer to [instruction manual of each ELECYLINDER or a catalog] for detail.
Page 188 5.3 I/O Signals The torque (current limit value) configured for “Push force” in the Simple Data Setting screen judges completion of pressing operation. When the ELECYLINDER is performing pressing operation, satisfying the following conditions will produce a judgment of pressing complete, turning on the PE signal. (Accumulated time in which current has reached pressing value [%]) - (Accumulated time in which current is less than pressing value [%]) ≥...
Page 189: Timing For Input And Output Signals
5.3 I/O Signals 5.3.5 Timing for Input and Output Signals The maximum response time from the control signal gets turned on till it reaches ELECYLINDER and the status signal from ELECYLINDER returns to PLC when an actuator is operated in a PLC sequence program can be expressed with formulas shown below. Also, PLC should be the master station and the gateway unit should be the remote I/O station.
Page 190: Network Data Monitor
5.4 Network Data Monitor Network Data Monitor 5.4.1 Launch of Network Data Monitoring Below, explains how to set it up. Select Gateway Unit in the status bar in the left of the IA-OS screen and right-click on it. Right click The right-click menu pops up.
Page 191: Features In Network Data Monitoring
5.4 Network Data Monitor 5.4.2 Features in Network Data Monitoring Here, explains each feature in the network data monitoring screen. [2] Display setting network setting [1] Network setting [3] Monitor [1] Network setting When connection is established with the host such as PLC in the field network, the link status should be displayed.
Page 192 5.4 Network Data Monitor [3] Monitor The input and output values exchanged with the host device such as PLC should be displayed. Hexadecimal display screen Binary number display screen 5-27 ME0394-4A...
Page 193: Operation Noise Tuning
5.5 Operation Noise Tuning Operation Noise Tuning The operation noise of ELECYLINDER can be tuned. When there is abnormal noise, especially when during stop or in low speed (50mm/s or less), there is extreme high noise, the abnormal noise may get improved by raising the setting level. Also, by pulling down the setting level, low operation noise may be able to be reduced.
Page 194 5.5 Operation Noise Tuning Click Operation noise tuning . The warning screen comes up next, Click OK . Action The Operation noise tuning pops up. Setting the level up and down to tune the operation noise. Click to up the setting level to down it.
Page 195 5.5 Operation Noise Tuning Click OK on the confirmation screen, and the software reset should start. Once the software reset is completed, click OK . Caution ● Changing parameters only should not enable the changes made. ● Conduct reboot of the power or software reset after a change is made. After ELECYLINDER is started up, the parameter changes should become enable.
Page 196 5.5 Operation Noise Tuning 5-31 ME0394-4A...
Page 197 R E C Chapter Parameter Caution Related to Parameters ····························· 6-1 How to Change Parameters ································· 6-2 6.2.1 Parameter Edit in Gateway ···································· 6-2 6.2.2 Parameter Edit in ELECYLINDER ··························· 6-3 EC Gateway Parameter ······································· 6-6 6.3.1 Configuration of EC Gateway Parameters ················ 6-6 6.3.2 Network Setting ···················································...
Page 198: Caution Related To Parameters
It will be necessary in investigation on cause of malfunction or when ELECYLINDER is replaced. Caution When a change or setup is to be made in accordance with a system or application, make sure that you understand well about the control systems. Consult with IAI if you have anything uncertain. ME0394-4A...
Page 199: How To Change Parameters
6.2 How to Change Parameters How to Change Parameters Parameter change can be made using a teaching pendant or PC software. In this chapter, introduces how to operate using IA-OS. Reference How to operate in PC software ●PC Software Instruction Manual (ME0155) Detail of how to operate ●Teaching Pendant Instruction Manual (ME0355) in teaching pendant...
Page 200: Parameter Edit In Elecylinder
6.2 How to Change Parameters 6.2.2 Parameter Edit in ELECYLINDER Select an axis that you would like to edit in the status bar in the left of IA-OS screen, and right-click on it. Right click The right-click menu pops up. Click Parameter edit .
Page 201 6.2 How to Change Parameters Select a setting if it is a parameter selected from the pulldown menu. Action The parameter should be change. Once the parameter setting change is finished, click the Transfer button. Action A confirmation screen for parameter transfer should appear.
Page 202 6.2 How to Change Parameters Click OK on the confirmation screen, and the software reset should start. Once the software reset is completed, click OK . Caution ● Changing parameters only should not enable the changes made. ● Conduct reboot of the power or software reset after a change is made. After ELECYLINDER is started up, the parameter changes should become enable.
Page 203: Ec Gateway Parameter
6.3 EC Gateway Parameter EC Gateway Parameter 6.3.1 Configuration of EC Gateway Parameters There are two types as follows in the REC gateway parameters. [1] Network setting "Communication setting", "Axis control settings" and "Occupation size information (Master Registration Information)" should be displayed. Establish the setting in accordance with the master depending on the connected network type.
Page 204: Network Setting
6.3 EC Gateway Parameter 6.3.2 Network Setting Here, explains the content in the network setting screen. [1] Communication [2] Axis control setting settings [3] Occupied size information (Master Registration Information) [1] Communication setting The content of display should differ depending on the used driver or network. Establish the setting in accordance with the master.
Page 205 6.3 EC Gateway Parameter [CC-Link IE Field] Item Default Setting Settable Range Network type CC-Link IE Field Not Available for Change Network No. 1 to 239 Station number 1 to 120 Baudrate Auto Setting Not Necessary (Fixed at 1Gbps) MAC address (*1) Specific to Product Setting Not Available...
Page 206 6.3 EC Gateway Parameter [EtherCAT] Item Default Setting Settable Range Network type EtherCAT Not Available for Change Address 0 to 65,535 Setting Not Necessary Baudrate Auto (Follows automatically to master setting) [EtherNet/IP] Item Default Setting Settable Range Network type EtherNet/IP Not Available for Change IP address 192.168.0.1...
Page 207 6.3 EC Gateway Parameter [PROFIBUS-DP] Item Default Setting Settable Range Network type PROFIBUS-DP Not Available for Change Address 0 to 65,535 Baudrate Auto Setting Not Necessary (Fixed at 1Gbps) [PROFINET IO] Item Default Setting Settable Range Network type PROFINET IO Not Available for Change Baudrate Auto...
Page 208 6.3 EC Gateway Parameter [2] Axis control settings The number of the EC connection units connected to the gateway unit should be set up. The content of setting should be the same regardless of network. Name Unit Input range Default initial value setting Depend on number of Number of RCON-EC units connected RCON-EC...
Page 209 6.3 EC Gateway Parameter [3] Occupied size information (Master Registration Information) [CC-Link] The occupied size information should be fixed as below. [CC-Link IE Field] The occupied size information should be fixed as below. [DeviceNet] The occupied size information should differ depending on the number of the EC connection units (RCON-EC) to be connected.
Page 210 6.3 EC Gateway Parameter [EtherNet/IP] The occupied size information should differ depending on the number of the EC connection units (RCON-EC) to be connected. Shown below is an example of occupied size information when four units of the EC connection units are connected.
Page 211: Special Parameters
6.3 EC Gateway Parameter 6.3.3 Special Parameters [1] Special parameters list Name Unit Input range Default initial value setting Described Page Internal communication 0 to 6 6-15 retry count Driver shut-down release 0 to 65,535 6-15 delay time [ms] 0: Disable Enable function 0: Disable 6-16...
Page 212 6.3 EC Gateway Parameter [2] Details of Special Parameters [Internal communication retry count] Name Unit Input range Default initial value setting Internal communication 0 to 6 retry count The setting for the internal communication retry count to connected axes in AUTO should be established.
Page 213 6.3 EC Gateway Parameter [Enable function] Name Unit Input range Default initial value setting Enable function 0: Disable, 1: Enable 0: Disable Switchover of enabled/disabled of the enable when a touch panel teaching pendant is connected should be performed. Set it to disabled when using a teaching pendant with no enable switch or the enable feature is not to be used.
Page 214 6.3 EC Gateway Parameter [5] RCON-EC JOG switch Name Unit Input range Default initial value setting RCON-EC JOG switch 0: Disable, 1: Enable 0: Disable Select enabled/disabled of the features of the jog switch equipped on the RCON-EC unit. J OG+ JOG- Set it to disabled and an actuator would not operate even if operating the jog switch.
Page 215: Elecylinder Parameter
6.4 ELECYLINDER Parameter ELECYLINDER Parameter 6.4.1 ELECYLINDER Parameter List Default setting Reference Name Unit Input range at shipping Page Operation range 0 to 9,999.69 Max. stroke 6-19 adjustment Auto switch Actuator depended "LS" signal detection 0.10 6-20 to 9,999.99 range adjustment According to Change home Reverse, Forward...
Page 216: Elecylinder Parameter Details
6.4 ELECYLINDER Parameter 6.4.2 ELECYLINDER Parameter Details [Operation range adjustment (Parameter No. 1)] Name Unit Input range Default setting at shipping Operation range 0 to 9,999.69 Max. Stroke adjustment ● The ELECYLINDER operation range can be adjusted to suit your system. ●...
Page 217 6.4 ELECYLINDER Parameter [Auto switch "LS" signal detection range adjustment (Parameter No. 2)] Name Unit Input range Default setting at shipping Auto switch "LS" signal Actuator depended detection range 0.10 to 9,999.99 adjustment ● Sets the backward complete/forward complete ON trigger range relative to the backward end/forward end.
Page 218 6.4 ELECYLINDER Parameter [Change home return direction (Parameter No. 3)] Name Unit Input range Default setting at shipping Change home return According to ELECYLINDER Reverse, Forward direction specifications ● Setting is established at delivery based on the ELECYLINDER specifications. It is not necessary to adjust the setting in normal use.
Page 219 ● Do not set Parameter No.4 to a value smaller than the default setting at shipping. This may result in abnormal home return operation, alarm triggering or abnormal operation. If the value must be set small, please contact IAI. ● After changing this parameter, always perform home return reset (absolute reset).
Page 220 6.4 ELECYLINDER Parameter [Smooth accel/decel setting (Parameter No. 5)] Name Unit Input range Default setting at shipping Smooth accel/decel Disable, Enable Disable setting ● The movement waveform for ELECYLINDER operation can be selected. ● When “Enable”, accel/decel operation becomes smoother (less abrupt). This softens the shocks of acceleration/deceleration without delaying the operation time.
Page 221 6.4 ELECYLINDER Parameter [Current control setting at stop (Parameter No. 6)] Name Unit Input range Default setting at shipping Current control setting at Disable : Powerful stop Disable stop Enable : Energy-saving stop ● The control method for ELECYLINDER stop can be selected. ●...
Page 222 6.4 ELECYLINDER Parameter [Wireless function setting (Parameter No. 7)] Name Unit Input range Default setting at shipping Wireless function setting Disable, Enable Enable ● Either Enable or Disable can be selected for the ELECYLINDER wireless function. ● When “Enable” is selected, wireless communication between the ELECYLINDER and the Touch Panel Teaching Pendant is possible.
Page 223 6.4 ELECYLINDER Parameter [LED lighting method Auto SW setting (Parameter No.10)] Name Unit Input range Default setting at shipping LED lighting method Auto Disable, Enable Disable SW setting ● LED display on the ELECYLINDER unit body should become able to display the forward/backward ends like the auto switch on the air cylinder as well as the display of operating status of the actuator that it presently does.
Page 224 6.4 ELECYLINDER Parameter 6-27 ME0394-4A...
Page 225 R E C Chapter Troubleshooting Troubleshooting ················································· 7-1 Causes and Countermeasures for EC Gateway Unit Alarms ································· 7-2 7.2.1 Causes and Countermeasures of Individual Alarms ···· 7-2 Causes and Countermeasures for ELECYLINDER Alarms ··································· 7-5 7.3.1 Alarm Group ······················································· 7-5 7.3.2 Troubleshooting for Alarm Groups ···························...
Page 226: Troubleshooting
7.1 Troubleshooting Troubleshooting If a problem occurs, check the following points first in order to ensure quick recovery and prevent recurrence of the problem. (1) Check the status LED of each REC system device Check the LED status on the EC gateway unit, EC connection unit or ELECYLINDER main body.
Page 227: Causes And Countermeasures For Ec Gateway Unit Alarms
Cause: REC internal communication error. Communication failure (861) communication internal with EC connection unit connecting actuator axes. error (transmission) Countermeasure: Reboot the power. If it occurs again, contact IAI. Dependent axis Cause: REC internal communication error. Communication failure (862) communication internal with EC connection unit connecting actuator axes.
Page 228 Countermeasure: 1) 2) Check power supply voltage. 3) Consider using a power supply with sufficient current capacity, or avoid using the remote sensing function. If voltage value is normal, contact IAI. Control power supply Cause: Control power supply voltage went below the voltage drop (8A1) voltage drop judgment value (70% of 24V DC = 16.8V).
Page 229 3) Mount the terminal unit or terminal connector. Unit connection check Cause: Abnormal reset detected in gateway board interior CPU. (8FA) signal error Countermeasure: Reboot the power. If it occurs again, contact IAI. CPU error A log created when power is turned ON (not an error) ME0394-4A...
Page 230: Causes And Countermeasures For Elecylinder Alarms
7.3 Causes and Countermeasures for ELECYLINDER Alarms Causes and Countermeasures for ELECYLINDER Alarms 7.3.1 Alarm Group The alarm groups and warnings occurred in ELECYLINDER are as show below. For details and countermeasures, refer to the next section, [Troubleshooting for alarm groups]. Alarm Content Main content and typical countermeasures...
Page 231: Troubleshooting For Alarm Groups
● If the same alarm recurs after clearance, it is highly probable that the cause of the alarm has not been resolved. ● If the cause of the alarm cannot be resolved or the alarm cannot be cleared after resolving the cause, contact IAI. ME0394-4A...
Page 232: Visually Check For The "Depletion Of Grease
7.3 Causes and Countermeasures for ELECYLINDER Alarms [Alarm group A: Overload alarm] Moving parts of ELECYLINDER stopped abnormally while moving to the target position. Cause Countermeasure Operation may not be possible due to Remove any external obstacles or other contact with or snagging on external external loads.
Page 233 If this alarm recurs after performing the Replacement of the motor is required. inspection above and improving the power In that case, please contact IAI. supply environment, it is highly likely that the motor has failed. [Alarm group C: ELECYLINDER control unit error alarm] ELECYLINDER control unit error occurred.
Page 234 ELECYLINDER]. * Instruction manuals with no description of how to replace the motor, it cannot be replaced by a customer. Contact IAI. Change made to Parameter No. 3 or No. 4. Have the home-return operation conducted after the alarm reset.
Page 235 7.3 Causes and Countermeasures for ELECYLINDER Alarms [Alarm group E: Power supply voltage/Power supply capacity error alarm] An error occurred in the power supply voltage and capacity supplied to the rear of the ELECYLINDER. Cause Countermeasure The ELECYLINDER may be being used Check the specification values such as under conditions exceeding the payload, acceleration/deceleration and...
Page 236 7.3 Causes and Countermeasures for ELECYLINDER Alarms [Alarms in Motor Drive DC Power Supply PSA-200] There was an error occurred on the motor drive DC power supply PSA-200. Alarm Cause Countermeasure Motor power supply The output voltage has (1) Check the motor drive DC voltage drop dropped below the threshold.
Page 237 7.3 Causes and Countermeasures for ELECYLINDER Alarms [Warning: Maintenance warning 1] This is an alert that the target value of the "total travel count" set by the customer has been reached. Cause Countermeasure For safe use and long service life of the [Countermeasure 1] ELECYLINDER, periodic lubrication is Perform maintenance and inspection such...
Page 238: Causes And Countermeasures
7.3 Causes and Countermeasures for ELECYLINDER Alarms [Warning: Maintenance warning 3] This is an alert that the target value of the "overload warning level" set by the customer has been reached. Content Causes and countermeasures Before the ELECYLINDER stops operation [Causes] due to the "overload alarm", follow the The warning may be caused by the...
Page 239 R E C Chapter Maintenance and Inspection Periodic Inspection ············································· 8-1 Periodic Inspection Items ····································· 8-2 Replacing ························································· 8-3 8.3.1 Replacing Fan on Motor Drive DC Power Supply (PSA-200) ················· 8-4 Consumable Parts ·············································· 8-7...
Page 240: Me0394-4A
8.1 Periodic Inspection Periodic Inspection In order to use the REC system functions in the best possible condition, it is necessary to perform daily or periodic inspections. Danger ● Do not touch the terminal while live. This may result in electric shock. ●...
Page 241: Periodic Inspection Items
8.2 Periodic inspection items Periodic Inspection Items The REC systems contain electronic components that may degrade due to the operating environment and require periodic inspection. It is standard to conduct periodic inspection once every 6 months to one year, but the interval should be shortened in accordance with ambient environment.
Page 242: Replacing
8.3 Replacing Replacing Pay attention to the following precautions when replacing units after discovering a fault during inspection. ● Unit replacement should be conducted with the power off. ● After replacement, check that the new unit does not have any errors. ●...
Page 243: Replacing Fan On
8.3 Replacing 8.3.1 Replacing Fan on Motor Drive DC Power Supply (PSA-200) (1) Remove the hex socket head cap screw and take off the fan unit. Hex Socket Head Cap Screw (2) Take the black connector on the fan unit off the connector on the top of the power supply.
Page 244 8.3 Replacing (3) Connect the black connector on the replacement fan unit to the connector on the top of the power supply. (4) Set the cable on the fan unit referring to the figure below, and hang the hook on the back to the hole on the power supply.
Page 245 8.3 Replacing Fan unit model PSA-FNB Accessory: Hex Socket Head Cap Screw M3×6 ME0394-4A...
Page 246: Consumable Parts
8.4 Consumable Parts Consumable Parts The life of components used in the REC system is as follows. Preventative Predictive Guidelines Item maintenance maintenance Condition for life function function Ambient temperature 55°C, Electrolytic capacitor 5 years ○ rated operating mode Fan unit 3 years ○...
Page 247 R E C Chapter Appendix Gateway Parameter Setting Tool ··························· 9-1 9.1.1 Tool Startup ························································ 9-1 9.1.2 Menu Descriptions ··············································· 9-2 9.1.3 Explanation of Features in Special Parameter Setting · 9-4 9.1.4 Explanations of Monitoring Menu Features ··············· 9-7...
Page 248: Gateway Parameter Setting Tool
9.1 Gateway Parameter Setting Tool Gateway Parameter Setting Tool The gateway setup for the REC system can also be performed in the gateway parameter setting tool. The screen design differs slightly depending on the OS of the PC. * Refer to [6.3.2 Network Setting] for the settings of each network. 9.1.1 Tool Startup After turning on the REC system, starting the gateway parameter setting tool will display the...
Page 249: Menu Descriptions
9.1 Gateway Parameter Setting Tool 9.1.2 Menu Descriptions [File menu] On the main screen, click on the “File” menu on the upper left to display the menu items as shown above. • New file : Creates a new network parameter. •...
Page 250 9.1 Gateway Parameter Setting Tool [Monitor menu] Click the “Monitor” menu in the upper left of the main screen to display the monitor menu items. (Note) “Monitor” cannot be selected before reading in the parameters. • I/O data : Displays the communication contents between the host PLC and gateway unit.
Page 251: Explanation Of Features In Special Parameter Setting
9.1 Gateway Parameter Setting Tool 9.1.3 Explanation of Features in Special Parameter Setting [GW-Param] • Internal communication retry count : In AUTO, this is used to set the number of communication retries with the connected axis. [GW-Param3] • Delay time of driver reclosing : Latency (interval) when supplying power to each unit of the EC connection unit one by one should be set.
Page 252 9.1 Gateway Parameter Setting Tool [GWmode Select] • Enable SW : Selects whether to valid/invalid the enable switch of the TP. While this parameter is activated, the enable signal gets valid. • BYTE swap : Set the byte swap. Refer to ["Byte swap" on page 9-6] [Option unit parameter] •...
Page 253 9.1 Gateway Parameter Setting Tool Byte swap : Swaps the master and slave bytes of transmitted/received data. Set according to the master to be connected as necessary. ●: ON Input register ○: OFF ON/OFF data PLC: RWwnn ON/OFF data Output register ON/OFF data...
Page 254: Explanations Of Monitoring Menu Features
9.1 Gateway Parameter Setting Tool 9.1.4 Explanations of Monitoring Menu Features [I/O data (register monitor)] Data reading cycle Display switch Synchronous scroll The data that the gateway received from the master and transmission data returned to the master are displayed on this register monitor screen. •...
Page 255 9.1 Gateway Parameter Setting Tool [Diagnostic Information] The counts of the scan time and communication error occurrence in the EC connection units should be displayed. [Alarm list] Press Refresh to read out the alarm list again from the gateway unit. Press Clear to delete all alarm lists held by the gateway unit.
Page 256 9.1 Gateway Parameter Setting Tool ME0394-4A...
Page 257 R E C Chapter Warranty 10.1 Warranty Period ················································· 10-1 10.2 Scope of the Warranty ········································· 10-1 10.3 Honoring the Warranty ········································ 10-1 10.4 Limited Liability ·················································· 10-2 10.5 Conformance with Applicable Standards/Regulations, etc., and Application Conditions ···························· 10-2 10.6 Other Items Excluded from Warranty ······················...
Page 258: Warranty Period
Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or malfunction in question pertains to our product as delivered by IAI or our authorized dealer.
Page 259: Limited Liability
(4) Equipment used to handle cultural assets, art or other irreplaceable items (3) Contact IAI in advance if our product is to be used in any condition or environment that differs from that specified in the catalog or instruction manual.
Page 260 10 Warranty 10-3 ME0394-4A...
Page 261 Revision History Revision History Revision date Revised content 2020.02 First Edition 2020.06 Second Edition • Intro-14 International Standard Compliance Complied with CE • 1.2 Explanations revised in features content • 1.5.2 Corrected the maximum current value of the compact type of 28P motor with power supply capacity •...
Page 262 Revision History Revision date Revised content 2021.11 • 2.3.3 Max. Number of Connectable Axes for Motor Drive DC Power Supply (PSA-200) added • 2.3.6 Number of Connectable Regenerative Resistor Units (Option) (Reference) added • 3.3 DC Power supply for motor drive (PSA-200) added •...

IAI R-unit REC System Instruction Manual

Section 1

Section 2

Ec Gateway Unit/Ec Connection Unit

Startup of Rec System

Operation

Parameter

Troubleshooting

Quick Links

Chapters

Troubleshooting

Need help?

Questions and answers

Related Manuals for IAI R-unit REC System

Summary of Contents for IAI R-unit REC System

Table of Contents