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Summary of Contents for IAI RCP6 Series
- Page 1 RCP6 RRA4/6/7R-LCT Low/Medium Push Force Rod Type Pulse Press Models with Load Cell www.iai-automation.com www.robocylinder.de...
- Page 2 Actuator compatible with presses that allows for simple power control IAI's new pulse press Pulse motor What is a pulse press? A pulse press is an actuator combining a RCP6-RRA stepper motor and load cell, that is (pulse press) capable of performing power control.
- Page 3 Reasonable cost Equipped with a pulse motor, it is less than half the cost of an IAI servo press. Lineup Select from several types based on use (push force from 60N to 2000N). 60N~300N...
- Page 4 Easy setup using a dedicated tool Pushing/pulling can easily be setup using the PC teaching software or teaching pendant. PC teaching software (screenshot) Example of washer press tting Position of 0mm Position of 50mm Push force of 302N reached Approach Push Complete...
- Page 5 Model Speci cation Items Applicable Cable Series Type Encoder Motor type Lead Stroke controllers length Options RCP6 Side-mounted (RRA4R type) RRA4R PCON-CBP/CGBP rod 40mm width Lead 2.5mm Side-mounted (RRA6R type) RRA6R rod 58mm width Lead 1.5mm Side-mounted (RRA7R type) RRA7R rod 73mm width Lead 4mm (RRA7R type)
- Page 6 RCP6 RoboCylinder RCP6-RRA4R Battery- Body Width (Pulse press speci cation) less Pulse Side-mounted Absolute Motor Motor Model Speci cation Items RCP6 RRA4R Series Type Encoder type Motor type Lead Stroke - Applicable controllers - Cable length Option Battery-less absolute Pulse motor 2.5mm 110mm...
- Page 7 RCP6 RoboCylinder Options Cable Length * Please check the Options reference pages to con rm each option. Name Option code Reference page Type Cable code P (1m) Brake (Note 1) S (3m) Cable exit direction (bottom) (Note 1, 2) Standard type M (5m) Cable exit direction (outside) (Note 1) Cable exit direction (top) (Note 1)
- Page 8 RCP6 RoboCylinder Dimensions CAD drawings can be downloaded from our website. www.robocylinder.de The 2 counterbored mounting holes shown in the gure cannot be used. ST: Stroke (Note) When returning to the home position, the rod will move to the M.E. Be careful of interference with surrounding objects. M.E: Mechanical end S.E: Stroke end (43.3)
- Page 9 RCP6 RoboCylinder RCP6-RRA6R Battery- Body Width (Pulse press speci cation) less Pulse Side-mounted Absolute Motor Motor Model Speci cation Items RCP6 RRA6R Series Type Encoder type Motor type Lead Stroke - Applicable controllers - Cable length Option Battery-less absolute Pulse motor 1.5mm 115mm...
- Page 10 RCP6 RoboCylinder Options Cable Length * Please check the Options reference pages to con rm each option. Name Option code Reference page Type Cable code P (1m) Brake S (3m) Cable exit direction (bottom) (Note 1) Standard type M (5m) Cable exit direction (outside) Cable exit direction (top) X06 (6m) ~ X10 (10m)
- Page 11 RCP6 RoboCylinder Dimensions CAD drawings can be downloaded from our website. www.robocylinder.de ST: Stroke M.E: Mechanical end S.E: Stroke end (Note) When returning to the home position, the rod will move to the M.E. Be careful of interference with surrounding objects. (43.3) (15.6) Cable connection...
- Page 12 RCP6 RoboCylinder RCP6-RRA7R Battery- Body Width (Pulse press speci cation) less Pulse Side-mounted Absolute Motor Motor Model Speci cation Items RCP6 RRA7R Series Type Encoder type Motor type Lead Stroke Applicable controllers Cable length Option Battery-less absolute Pulse motor 4 4mm 120mm PCON...
- Page 13 RCP6 RoboCylinder Options Cable Length * Please check the Options reference pages to con rm each option. Name Option code Reference page Type Cable code P (1m) Brake S (3m) Cable exit direction (bottom) (Note 1) Standard type Cable exit direction (outside) M (5m) Cable exit direction (top) X06 (6m) ~ X10 (10m)
- Page 14 RCP6 RoboCylinder Dimensions CAD drawings can be downloaded from our website. www.robocylinder.de ST: Stroke M.E: Mechanical end S.E: Stroke end (Note) When returning to the home position, the rod will move to the M.E. Be careful of interference with surrounding objects. (15.6) (43.3) Cable connection...
- Page 15 Options Options Brake Model Description When the actuator is mounted vertically, this works as a holding mechanism that prevents the rod from falling and damaging any attachments when the power or servo is turned o . Cable exit direction CJT / CJB / CJO Model Description This option allows the exit direction of the motor-encoder cable to be changed to top, bottom, or outside.
- Page 16 Options Foot bracket Model Description This bracket is used for mounting the actuator body from the top with bolts. The actuator body may be twisted or deformed if an insu cient number of mounting foot brackets are used. Actuator life could also be shortened.
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Page 17: Maintenance Parts
Maintenance Maintenance parts Maintenance part schematics ① Motor unit ⑥ ② Coupling spacer ⑤ ③ Timing belt ④ Load cell unit ③ ④ ⑤ Cable track assembly ⑥ Load cell cable assembly ② * Please refer to the dimensions on the product pages for the direction ①... -
Page 18: Mounting Orientation
Mounting orientation and load cell handling precautions Mounting orientation and load cell handling precautions Mounting orientation Horizontal mounting on at surface Vertical mounting Horizontal mounting to side Horizontal mounting suspended Keep the body installation surface and workpiece mounting surface atness at 0.05mm/m or lower. Uneven atness will increase the sliding resistance of the slider and may cause a malfunction. - Page 19 PCON-CBP Controller Pulse press dedicated controller Features High resolution battery-less absolute encoder support Pulse press speci cation actuators are equipped with high resolution battery-less absolute encoders. As no battery is needed for retaining position data, it is possible to save space around the control panel, which helps to keep down the cost of the equipment.
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Page 20: List Of Models
PCON-CBP Controller List of Models Model PCON-CBP/CGBP External view Field network type Positioner I/O type type DeviceNet CC-Link PROFIBUS-DP CompoNet EtherCAT EtherNet/IP PROFINET IO connection connection connection connection connection connection connection speci cation speci cation speci cation speci cation speci cation speci cation speci cation I/O type model number... - Page 21 <Model: RCM-101-USB> Included with the controller for PIO cable (See backside) <Model: CB-PAC-PIO020> * Please contact Standard 2m IAI for the current supported versions. Option DC24V power supply Dedicated connection cable * Coming soon. (See P. 26) Controller <Model: PSA-24>...
- Page 22 PCON-CBP Controller PIO Input/Output Interface Input/output Input/output Item Speci cations Item Speci cations Input voltage 24VDC ±10% Load voltage 24VDC Input current 5mA, 1 circuit Maximum load current 50mA, 1 circuit ON voltage: 18VDC min. ON/OFF voltage Leakage current 2mA max./point OFF voltage: 6VDC max.
- Page 23 PCON-CBP Controller PIO Patterns and Signal Assignments The table below lists the signal assignments for the I/O at cable under di erent PIO patterns. Connect an external device (such as a PLC) according to this table. Parameter No.25, "PIO Pattern Selection" Category PIO function Positioning mode Teaching mode 256-point mode 512-point mode Solenoid valve mode 1 Solenoid valve mode 2 Force control mode 1 Force control mode 2...
- Page 24 PCON-CBP Controller Field Network Speci cation: Explanation of Operation Modes If controlling via a eld network, one of the following 8 modes can be selected to operate the actuator. Please note that the data areas required on the PLC side will vary depending on the mode. ...
- Page 25 PCON-CBP Controller ation List Item PCON-CBP/CGBP Number of controlled axes 1 axis Power supply voltage 24VDC ±10% Load current High-output setting disabled: 2.2A max. (including control-side current consumption) High-output setting enabled: 3.5A rated / 4.2A max. (Note 1) Electromagnetic brake power (for actuator with brake) 24VDC±10%, 0.15A (max.) Inrush current 8.3A...
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Page 26: External Dimensions
PCON-CBP Controller External Dimensions CAD drawings can be downloaded from our website. www.intelligentactuator.de <PCON-CBP/CGBP> Screw mounting speci cation DIN rail mounting speci cation 93.3 84.8 78.1 69.6 Part Names Controller display status LED Axis number setting switch Indicates the status of the controller. Used to set an address to identify each controller, when controllers are linked. - Page 27 A complete range of functions needed for making adjustments contributes to a reduced start-up time. RCM-101-MW Model (with an external device communication cable + RS232 conversion unit) Please contact IAI for the current supported versions. Con guration RS232 conversion adapter RCB-CV-MW 0.3m...
- Page 28 White-4 IN15 Black-2 Black-4 IAI Industrieroboter GmbH IAI America Inc. IAI CORPORATION IAI (Shanghai) Co., Ltd Corporate Headquarters America Headquarters China Headquarters Europe Headquarters 2690 W. 237th Street, Torrance, CA 90505, U.S.A 577-1 Obane, Shimizu-Ku, Shizuoka 424-0103, Japan Shanghai Jiahua Business Centee A8-303.808, Ober der Röth 4, D-65824 Schwalbach, Germany...
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