IAI ELECYLINDER EC-S13 Instruction Manual

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ELECYLINDER

Instruction Manual

EC-S13/S13X

PSA-200

First Edition

S15/S15X

ME3801-1C

Specifications

ch.

Installation

ch.

Wiring

ch.

Operation

ch.

Preventive/

ch.

Predictive Maintenance

Parameters

ch.

Troubleshooting

ch.

Maintenance and

ch.

Inspection

External Dimensions

ch.

Life

ch.

Warranty

ch.

Appendix

ch.

1 0

1 1

1 2

Table of Contents

Troubleshooting

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Summary of Contents for IAI ELECYLINDER EC-S13

Page 1 ELECYLINDER EC-S13/S13X S15/S15X PSA-200 Instruction Manual First Edition ME3801-1C Specifications Installation Wiring Operation Preventive/ Predictive Maintenance Parameters Troubleshooting Maintenance and Inspection External Dimensions Life Warranty Appendix...
Page 3 • This instruction manual is an original document dedicated for this product. • This product cannot be used in ways not shown in this instruction manual. IAI shall not be liable for any result whatsoever arising from the use of the product in any other way than what is noted in the manual.
Page 4 ELECYLINDER Instruction Manual Configuration Control Product name Instruction manual name number ELECYLINDER Quick Start Guide ME3765 Instruction Manual ELECYLINDER ME3801 (this document) RCM-101-MW/RCM-101-USB PC Compatible Software for RC/EC ME0155 Instruction Manual Touch Panel Teaching Pendant TB-02/02D Instruction Manual ME0355 TB-03 Instruction Manual Touch Panel Teaching Pendant ME0375 Wireless communication...
Page 5: Table Of Contents
Contents Safety Guide ······························································································· Intro-1 Precautions for Handling ··············································································· Intro-9 International Standard Compliance ································································ Intro-11 Precautions for Handling Wireless Operation ··················································· Intro-12 Precautions for Axis Operation with Wireless Connection ··································· Intro-15 Part Names ······························································································ Intro-16 Chapter 1 Specifications Checking the product ······························································ 1-1 Components ································································································...
Page 6 How to Install motor drive DC power supply PSA-200 ·················· 2-10 How to install, Orientation of installation ·························································· 2-10 Chapter 3 Wiring System configuration ······························································· 3-1 Electrical specifications ···························································· 3-2 Specifications table ······················································································· 3-2 Max. units connectable to motor drive DC power supply PSA-200 ·························· 3-6 Current amperage and heat generation of motor drive DC power supply PSA-200 ·····...
Page 7 [RES] signal: Alarm clear input ······································································ 4-12 [BKRLS] input: Brake release input ································································· 4-12 [LS0] [LS1] signals: Position detection output (backward end / forward end) ··········· 4-13 [*ALM] signal: Alarm output ··········································································· 4-14 Signal input time constant ············································································· 4-14 Operating method from master device ······································ 4-15 Positioning operation: [ST0] [LS0] [ST1] [LS1] signals ········································...
Page 8 Warning: Maintenance warning 4 ··································································· 7-22 Warnings in motor drive DC power supply PSA-200 ··········································· 7-23 Chapter 8 Maintenance and Inspection Precautions for maintenance and inspection work ························· 8-1 Inspection items and schedule ·················································· 8-3 Slider type (EC-S13/S13X/S15/S15X) ······························································· 8-3 Grease supply timing (Guideline) ·····································································...
Page 9 Chapter 12 Appendix 12.1 Index ··············································································· 12-1 12.2 Revision history ··································································· 12-5...
Page 11: Safety Guide
Safety Guide Safety Guide The Safety Guide is intended to permit safe use of the product and thus to prevent risks and property damage. Be sure to read it before handling the product. Intro-1...
Page 12 Safety Guide Safety Precautions for Our Products Common safety precautions for the use of robots in various operations are indicated here. Operation Precautions Model ● This product is not intended or designed for applications where high levels of Selection safety are required, and so cannot guarantee that human lives will be protected.
Page 13 Safety Guide Operation Precautions Transportation ● When transporting heavy objects, do the work with two or more persons or utilize equipment such as a crane. ● When working with two or more persons, make it clear who is to be in charge and communicate well with each other to ensure safety.
Page 14 (4) Locations where the product may come in contact with water, oil or chemical spray (2) Cable wiring ● Use IAI genuine cables for connecting the actuator and controller, and for the teaching tools. ● Do not scratch cables, bend them forcibly, pull them, coil them, snag them, or place heavy objects on them.
Page 15 Safety Guide Operation Precautions Installation (4) Safety measures ● When working with two or more persons, make it clear who is to be in charge Startup and communicate well with each other to ensure safety. ● When the product is operating or in the ready mode, take safety measures (such as the installation of safety/protection fences) so that nobody can enter the area within the robot's movable range.
Page 16 Safety Guide Operation Precautions Trial Operation ● When working with two or more persons, make it clear who is to be in charge and communicate well with each other to ensure safety. ● After teaching or programming, carry out trial operation step by step before switching to automatic operation.
Page 17 Safety Guide Operation Precautions Maintenance ● When releasing the brake on a vertically oriented actuator, be careful that it does not fall under its own weight, catching the operator's hand or damaging Inspection workpieces. ● The slider or rod may be misaligned from the stop position if the servo is turned OFF.
Page 18 Safety Guide Precaution Indications The safety precautions are divided into "Danger", "Warning", "Caution" and "Notice" according to the warning level, as follows, and described in the Instruction Manual for each model. Level Degree of risk to persons and property Symbol This indicates an imminently hazardous situation which, if the product Danger Danger...
Page 19: Precautions For Handling
Precautions for Handling Precautions for Handling 1. The Safety Guide attached with the product is intended to permit safe use of the product and thus to prevent risks and property damage. Be sure to read it before handling the product. 2.
Page 20 Precautions for Handling 5. If return operations are continued over a short distance, they may rapidly degrade the film of grease. Continuous return operation within a distance less than 30 mm may cause the grease film to degrade rapidly. As a guideline, in every 5,000 to 10,000 cycles, have approximately 5 cycles of return operation over a 50 mm distance or more to regenerate the oil film.
Page 21: International Standard Compliance
Low Voltage Directive (2014/35/EU) • • Same as above. EC Declaration of Conformity proving conformity to RE Directive may be modified without notice according to addition of conformed models, specification change and so on. Visit our homepage (http:/www.iai-robot/) or contact our sales site if necessary. Intro-11...
Page 22: Precautions For Handling Wireless Operation
Precautions for Handling Wireless Operation Precautions for Handling Wireless Operation When the option for wireless communication support (model: WL, WL2) is selected, a wireless communication circuit board is built into the ELECYLINDER. Certificates and self-declarations regarding the wireless function are handled under the model name below for the wireless circuit board.
Page 23 • For details of the applicable standards, please refer to above mentioned international standards compliances. • Import Corporation Name : IAI Industrieroboter GmbH * The product can be used in any country which is a member of EU. 【中国／CHINA 】...
Page 24 【 México / Mexico 】 • Número de Certificación • Nombre de la Empresa Solicitante ：IAI Corporation ：IFT：RCPIATB19-1956-A1 • Nombre del Modelo • País de Fabricación ：Japón (Hecho en Japón) ：IABL3826 • Nombre de la Empresa Importadora ：IAI America, Inc. Intro-14...
Page 25: Precautions For Axis Operation With Wireless Connection
Precautions for Axis Operation with Wireless Connection Precautions for Axis Operation with Wireless Connection Touch Panel Teaching Pendant TB-03 (V2.30 or later) can operate the option model code -WL2 ELECYLINDER with wireless connection. For operation with wireless connection, secure safety by following the precautions below before use.
Page 26: Part Names
Part Names Part Names Slider type In this manual, the ELECYLINDER's left/right sides and motor/opposite sides are shown as in the figure below. Right side Screw cover Slider Opposite Motor side motor side Left side Motor cover Front bracket Rear bracket Base cover cover...
Page 27 Part Names Motor (built in controller) Charge status LED Status indicator LED Teaching port Power I/O connector Motor power supply connector [Teaching port] This connector is for the connection of a teaching pendant or PC software. When connecting, remove the cap. [Status indicator LED] Viewing from the motor side, the LED to show the status of the servo ON/OFF and alarm display is allocated on the right side, LED to show the status of the...
Page 28 Part Names Motor drive DC power supply PSA-200 Fan unit Status output connector Status indicator LED Regenerative unit connector Power supply connector Grounding terminal Charge status LED Fan unit connector Motor power supply connector Intro-18...
Page 29 Part Names [Regenerative unit connector] It is a connector for connectivity to a resistor unit that absorbs the regenerative current generated when an actuator decelerates and stops. [Fan unit] It is a fan for forced air cooling. It should be used by being connected to the fan connector on the power supply side.
Page 30 Part Names Warning Do not attempt to touch the product when the battery charge status LED is turned on in red. You may get electrical shock. Make sure to turn the power off and to confirm that the battery charge status LED is turned off before touching the product for such purposes inspection.
Page 31 ELECYLINDER Chapter Specifications Checking the product ··············································· 1-1 Components ··········································································· 1-1 How to read the model nameplate: ELECYLINDER ························ 1-3 How to read the model nameplate: Motor drive DC power supply PSA-200 ········································ 1-4 How to read the model number ··················································· 1-5 Product list ·············································································...
Page 32 Accessories ························································· 1-30 Power I/O cable ···································································· 1-30 Power I/O connector ······························································ 1-31 Motor power supply cable ························································ 1-32...
Page 33: Checking The Product
The following table shows the product configuration for the standard specification. See the packing list for the details of the enclosed components. In the unlikely case that any model number errors or missing parts come to light, contact your local IAI distributor. Main unit of ELECYLINDER...
Page 34 1.1 Checking the product Motor drive DC power supply PSA-200 Power supply PSA-200 Power supply Quantity: 1 To be prepared separately (Note) One unit to one axis to six axis of ELECYLINDER Accessories Power supply connector Status output connector Quantity: 1 Quantity: 1 Accessories (Documents/DVD) Safety Guide...
Page 35: How To Read The Model Nameplate: Elecylinder
1.1 Checking the product How to read the model nameplate: ELECYLINDER Model number → Serial number →...
Page 36: How To Read The Model Nameplate: Motor Drive Dc Power Supply Psa-200
1.1 Checking the product How to read the model nameplate: Motor drive DC power supply PSA-200 [100 V Type] Model number → Serial number → [200 V Type] Model number → Serial number →...
Page 37: How To Read The Model Number
1.1 Checking the product How to read the model number Series Type Lead Stroke Power / I/O 200 V power supply Options cable length cable length Equipped Slider 132 mm width 100 mm to 1100 mm (S13) with no cable Slider 132 mm width S13X 800 mm to 2000 mm (S13X)
Page 38: Product List
1.1 Checking the product Product list Positioning Max. payload (kg) Body width Lead Stroke Max. speed Rated thrust Type External view repeatability (mm) (mm) (mm) (mm/s) (mm) Horizontal Vertical 1500 113.9 1000 40.5 170.9 100 to 1100 ±0.01 (per 50 st) 341.8 132 mm 30.6...
Page 39: Mechanical Specifications
1.2 Mechanical specifications 1.2 Mechanical specifications Slider type [1] EC-S13 [Lead and Payload] Maximum payload Lead Rated thrust Model number Horizontal Vertical (mm) (kg) (kg) EC-S13S -① -② -③ (-④) 113.9 EC-S13H -① -② -③ (-④) 40.5 170.9 EC-S13M -① -② -③ (-④) 341.8 EC-S13L -①...
Page 40 1.2 Mechanical specifications [Payload by Speed/Acceleration] At low load capacity, the acceleration/deceleration can be increased. The maximum acceleration/deceleration for Lead 30 and 20 is 1.0 G in the horizontal direction and 0.7 G in the vertical direction. The maximum acceleration/deceleration for Lead 10 is 0.7 G in the horizontal direction and 0.5 G in the vertical direction.
Page 41 1.2 Mechanical specifications Caution Do not attempt to configure settings for acceleration/deceleration above the allowable values. This may lead to vibration, breakdown, or shortened product life.
Page 42 1.2 Mechanical specifications Item Content Drive system Ball screw φ16 mm, Roll-formed C10 or equiv. Positioning repeatability ±0.01 mm Base Material: Aluminum, black alumite treatment Static allowable moment Ma direction: 518 N·m, Mb direction: 518 N·m, Mc direction: 1210 N·m Dynamic allowable moment (*) Ma direction: 107 N·m, Mb direction: 107 N·m, Mc direction: 250 N·m Brake type (option) Non-excitation brake...
Page 43 1.2 Mechanical specifications Moment offset datum position Allowable moment offset datum position Caution If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the ELECYLINDER.
Page 44 1.2 Mechanical specifications [2] EC-S13X [Lead and Payload] Maximum payload Lead Rated thrust Model number Horizontal Vertical (mm) (kg) (kg) EC-S13XS -① -② -③ (-④) 113.9 EC-S13XH -① -② -③ (-④) 40.5 170.9 EC-S13XM -① -② -③ (-④) 341.8 EC-S13XL -① -② -③ (-④) 30.6 683.6 Legend ①Stroke ②Cable length ③200 V power supply cable length ④Option...
Page 45 1.2 Mechanical specifications [Payload by Speed/Acceleration] At low load capacity, the acceleration/deceleration can be increased. The maximum acceleration/deceleration for Lead 30 and 20 is 1.0 G in the horizontal direction and 0.7 G in the vertical direction. The maximum acceleration/deceleration for Lead 10 is 0.7 G in the horizontal direction and 0.5 G in the vertical direction.
Page 46 1.2 Mechanical specifications Caution Do not attempt to configure settings for acceleration/deceleration above the allowable values. This may lead to vibration, breakdown, or shortened product life. 1-14...
Page 47 1.2 Mechanical specifications Item Content Drive system Ball screw φ16 mm, Roll-formed C10 or equiv. Positioning repeatability ±0.01 mm Base Material: Aluminum, black alumite treatment Static allowable moment Ma direction: 518 N·m, Mb direction: 518 N·m, Mc direction: 1210 N·m Dynamic allowable moment (*) Ma direction: 107 N·m, Mb direction: 107 N·m, Mc direction: 250 N·m Brake type (option) Non-excitation brake...
Page 48 1.2 Mechanical specifications Moment offset datum position Allowable moment offset datum position Caution If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the ELECYLINDER.
Page 49 1.2 Mechanical specifications [3] EC-S15 [Lead and Payload] Maximum payload Lead Rated thrust Model number Horizontal Vertical (mm) (kg) (kg) EC-S15S -① -② -③ (-④) 169.6 EC-S15H -① -② -③ (-④) 339.1 EC-S15M -① -② -③ (-④) 678.3 Legend ①Stroke ②Cable length ③200 V power supply cable length ④Option [Stroke and Max.
Page 50 1.2 Mechanical specifications [Payload by Speed/Acceleration] At low load capacity, the acceleration/deceleration can be increased. The maximum acceleration/deceleration for Lead 40 and 20 is 1.0 G in the horizontal direction and 0.7 G in the vertical direction. The maximum acceleration/deceleration for Lead 10 is 0.7 G in the horizontal direction and 0.5 G in the vertical direction.
Page 51 1.2 Mechanical specifications Item Content Drive system Ball screw φ20 mm, Roll-formed C10 or equiv. Positioning repeatability ±0.01 mm Base Material: Aluminum, black alumite treatment Static allowable moment Ma direction: 852 N·m, Mb direction: 852 N·m, Mc direction: 2010 N·m Dynamic allowable moment (*) Ma direction: 162 N·m, Mb direction: 162 N·m, Mc direction: 384 N·m Brake type (option) Non-excitation brake...
Page 52 1.2 Mechanical specifications Moment offset datum position Allowable moment offset datum position Caution If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the ELECYLINDER.
Page 53 1.2 Mechanical specifications [4] EC-S15X [Lead and Payload] Maximum payload Lead Rated thrust Model number Horizontal Vertical (mm) (kg) (kg) EC-S15XS -① -② -③ (-④) 169.6 EC-S15XH -① -② -③ (-④) 339.1 EC-S15XM -① -② -③ (-④) 678.3 Legend ①Stroke ②Cable length ③200 V power supply cable length ④Option [Stroke and Max.
Page 54 1.2 Mechanical specifications [Payload by Speed/Acceleration] At low load capacity, the acceleration/deceleration can be increased. The maximum acceleration/deceleration for Lead 40 and 20 is 1.0 G in the horizontal direction and 0.7 G in the vertical direction. The maximum acceleration/deceleration for Lead 10 is 0.7 G in the horizontal direction and 0.5 G in the vertical direction.
Page 55 1.2 Mechanical specifications Item Content Drive system Ball screw φ20 mm, Roll-formed C10 or equiv. Positioning repeatability ±0.01 mm Base Material: Aluminum, black alumite treatment Static allowable moment Ma direction: 852 N·m, Mb direction: 852 N·m, Mc direction: 2010 N·m Dynamic allowable moment (*) Ma direction: 162 N·m, Mb direction: 162 N·m, Mc direction: 384 N·m Brake type (option) Non-excitation brake...
Page 56 1.2 Mechanical specifications Moment offset datum position Allowable moment offset datum position Caution If the actuator is used with excessive allowable moment and overhang load, it may not only lead to abnormal noise and vibration but also significantly reduce the life of the ELECYLINDER.
Page 57: Duty Ratio
1.2 Mechanical specifications Duty ratio The duty ratio is the operating rate, shown in %, of the actuator operating time within one cycle. As the reference for duty available to use may differ depending on the operation conditions (payload, acceleration/deceleration, etc.), it is necessary to figure out the load factor LF and acceleration/deceleration time ratio t using the calculation formulae below and find it out from the graph.
Page 58 1.2 Mechanical specifications 3) Read a reference for duty with the figured out “Load factor” and “Acceleration/deceleration time ratio”. e.g.) The reference for duty when the load factor LF is 80% and the acceleration/deceleration time ratio tod is 80% should be approximately 75%. LF = 50%未満...
Page 59: Options
1.3 Options 1.3 Options RCON-EC connection specification (Model: ACR) It is the code to be indicated when connected to RCON-EC. When this option is selected, it is not available to select PN Option (PNP specification) or TMD2 Option (Two-circuit power supply specification). With brake (Model: B) This is used to prevent the slider from moving during power outages or when the servo is OFF.
Page 60: Wireless Axis Operation Specification (Model: Wl2)
1.3 Options Wireless axis operation specification (Model: WL2) The wireless axis operation specification includes a built-in wireless circuit board enabling wireless communication between the ELECYLINDER and the Touch Panel Teaching Pendant. Specifying WL2 enables operation testing of axis operation (movement to forward and backward ends, jog operation, inching operation) as well as the operation via wireless communication enabled with WL.
Page 61: Regenerative Resistor Unit (Option)
1.4 Regenerative resistor unit (option) 1.4 Regenerative resistor unit (option) Specifications of regenerative resistor unit This is a unit that converts the regenerative current to heat when the motor decelerates. In the RSEL system, there is a built-in 60 W regenerative resistor unit in each of the 200 V power supply unit and the 200 V driver unit, and they are to be shared among units.
Page 62: Accessories
1.5 Accessories 1.5 Accessories Power I/O cable Supplied when length (value other than 0) is specified in the model number cable length. * ALM Note 1 TMD2 is 24V (control) (Note) Cable in light green and light gray not in use ●...
Page 63: Power I/O Connector
1.5 Accessories Power I/O connector Supplied when cable length is specified as "0" in the model number. Name Model number Quantity 1-1871940-6 Power I/O connector 1 pc (Tyco Electronics) 1-31...
Page 64: Motor Power Supply Cable
1.5 Accessories Motor power supply cable EC-PW□□□-RB Model: (7.2) (14) (55.7) Minimum bending radius r = 40 mm or more (for movable use) Actuator side PSA-200 side * Robot cable is standard for this model. Color Signal name Pin No. Pin No.
Page 65: Installation
ELECYLINDER Chapter Installation Precautions for transportation ···································· 2-1 Installation and storage/preservation environment ·········· 2-2 Installation environment ···························································· 2-2 Storage/preservation environment··············································· 2-3 Installation of Slider type ··········································· 2-4 Installation surface ··································································· 2-4 Mounting orientation Type: S13/S13X/S15/S15X ···························· 2-5 Fixing bolt ·············································································· 2-7 Body mounting ········································································...
Page 67: Precautions For Transportation
2.1 Precautions for transportation 2.1 Precautions for transportation [Handling the package] ● Do not damage or drop the package. The package is not specially designed to withstand dropping or shock due to collision. ● Do not have a single operator to carry a heavy package. Use an appropriate method for transportation.
Page 68: Installation And Storage/Preservation Environment
2.2 Installation and storage/preservation environment 2.2 Installation and storage/preservation environment Usage is possible in environments of pollution degree 2 or equivalent. Pollution degree 2: Environment in which generally only nonconductive pollution occurs, but temporary conductive pollution may occur due to condensation (IEC 60664-1) Installation environment In general, the installation environment should be one in which an operator can work without protective gear.
Page 69: Storage/Preservation Environment
2.2 Installation and storage/preservation environment Storage/preservation environment ● For the storage and preservation environment, see the installation environment. However, give especial consideration to the prevention of condensation during long-term storage/preservation. ● Unless especially specified, desiccant is not included in the package at shipping. If the product is to be stored/preserved in an environment where condensation is anticipated, take condensation preventive measures.
Page 70: Installation Of Slider Type
2.3 Installation of Slider type 2.3 Installation of Slider type Installation surface ● The body mounting surface should be a machined surface or a plane with similar accuracy, with flatness within 0.05 mm/m. The installation surface and the body mounting surface not satisfying the flatness requirement 0.05mm/m could increase the sliding resistance, which may cause operation error.
Page 71: Mounting Orientation Type: S13/S13X/S15/S15X
2.3 Installation of Slider type Mounting orientation Type: S13/S13X/S15/S15X Horizontal installation Vertical installation Horizontal lateral installation Horizontal ceiling mount installation...
Page 72 2.3 Installation of Slider type Caution There is a concern that oil separated from the grease may drip at the opening on the side of the actuator in the horizontal lateral installation. Also, there is a concern that things such as a component come out from inside of the equipment may drop in the opening on the side of the actuator.
Page 73: Fixing Bolt
2.3 Installation of Slider type Fixing bolt ● Screws and positioning pins to affix the unit should be prepared by the user. ● The use of high-strength bolts of ISO-10.9 or higher is recommended. ● Make sure the internal thread and bolt effective engagement length is 1.5 times the nominal diameter or more.
Page 74: Body Mounting
2.3 Installation of Slider type Body mounting This actuator is equipped with through holes for attachment so it could be affixed from the top. → For details regarding the position and dimensions, refer to "Chapter 9 External Dimensions". Reamed hole Oblong hole There are a reamed hole and an oblong hole for the positioning pins.
Page 75: Mounting Transported Objects
2.3 Installation of Slider type Mounting transported objects ● Use the tapped mounting holes on the top surface of the slider to fix transported objects. ● There are 2 reamed holes on the top surface of the slider. Use these reamed holes if repeated attaching and detaching is required. ●...
Page 76: How To Install Motor Drive Dc Power Supply Psa-200
2.4 How to Install motor drive DC power supply PSA-200 2.4 How to Install motor drive DC power supply PSA-200 How to install, Orientation of installation The way to install the unit should be by affixing with screws or on DIN rails. →...
Page 77: Wiring
ELECYLINDER Chapter Wiring System configuration ················································ 3-1 Electrical specifications ············································· 3-2 Specifications table ·································································· 3-2 Max. units connectable to motor drive DC power supply PSA-200 ····· 3-6 Current amperage and heat generation of motor drive DC power supply PSA-200 ········································ 3-7 Selection of circuit breaker ························································...
Page 78 Wiring connections (for connectors) ··························· 3-22 Power supply connector ·························································· 3-22 Connectivity between actuator units and motor drive DC power supply ··················································· 3-23 Regenerative resistor unit (Option) ············································ 3-25 24 V DC power supply wiring ··················································· 3-27 PLC wiring ··········································································· 3-29 Connector wiring method ························································...
Page 79: System Configuration
3.1 System configuration 3.1 System configuration The following shows the system configuration. Option Option 24 V DC EC connection unit power supply <Model: REC-GW-□ + RCON-EC-4> <Model: PSA-24> It is a unit to connect to field network. Accessories Power supply / communication cable <Model: CB-EC-REC□□□-RB>...
Page 80: Electrical Specifications
3.2 Electrical specifications 3.2 Electrical specifications Specifications table Item Content EC main unit PSA-200 controller part Number of ○ 1 axis controlled axes Control power ○ ○ 24 V DC ±10% voltage Number of max. ○ 6 axes axes connectable Single-phase 100 V to 115 V 100 V AC type Motor power...
Page 81 3.2 Electrical specifications Item Content EC main unit PSA-200 controller part 40°C 50 A Motor power ○ in-rush current 50°C 70 A Control power 40°C 40 A ○ in-rush current 50°C 60 A Momentary power ○ 500 μs max. failure resistance Motor control ○...
Page 82 3.2 Electrical specifications Item Content EC main unit PSA-200 controller part Servo ON (Green light ON) / Alarm (Red light ON) / Under initialization of power boot (Both Controller green & red ON) / Minor failure alarm (Flashing status display in green) / Operation from teaching: Stop from teaching (Red light ON) / Servo OFF (Off) Under initialization of power boot (Both green...
Page 83 3.2 Electrical specifications Item Content EC main unit PSA-200 controller part Frequency: 10 to 57 Hz / Amplitude: 0.075 mm, Vibration Frequency: 57 to 150 Hz / Acceleration: 9.8 m ○ resistance XYZ each direction Sweep time: 10 min. Number of sweep times: 10 times Insulation ○...
Page 84: Max. Units Connectable To Motor Drive Dc Power Supply Psa-200
3.2 Electrical specifications Max. units connectable to motor drive DC power supply PSA-200 The limitation to the number of maximum axes connectable to the motor drive DC power supply is as shown below. Number of max. axes Max. motor wattage Specification connectable connectable...
Page 85: Current Amperage And Heat Generation Of Motor Drive Dc Power Supply Psa-200
3.2 Electrical specifications Current amperage and heat generation of motor drive DC power supply PSA-200 The current amperage and heat generation on each axis should be figured out referring to the values shown in the table and by using the formula below. Calculate the current amperage and heat generation in total for the axes to be connected to the motor drive DC power supply.
Page 86: Selection Of Circuit Breaker
3.2 Electrical specifications Selection of circuit breaker For the selection of the circuit breaker, perform it according to the following items. ● 3 times of the rated current flows to the controller during the acceleration/deceleration. Select an interrupter that does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one grade higher.
Page 87: I/O Specifications Of Actuator Main Unit
3.2 Electrical specifications I/O specifications of actuator main unit Input part Output part Input voltage 24 V DC ±10% Load voltage 24 V DC ±10% Max. load Input current 5 mA per circuit 50 mA per point current Specs ON/OFF Residual ON voltage MIN.
Page 88: Status Output Connector For Motor Drive Dc Power Supply Psa-200
3.2 Electrical specifications Status output connector for motor drive DC power supply PSA-200 It should output the status of the power supply unit. The output should be linked to PWR, MP and ALM LED lamps. Keep it unconnected when not used. Pin No.
Page 89: Number Of Connectable Regenerative Resistor Units (Option) (Reference)
3.2 Electrical specifications Number of connectable regenerative resistor units (Option) (Reference) Shown below is a reference of the number of regenerative resistor units (option) connectable. For instance, if the total motor wattage of ELECYLINDER units is 800 W in horizontal orientation and 400 W for the total in vertical orientation, take 800 W in Horizontal and 400 W in Vertical, find the crossing point and you will see that the number of regenerative resistor unit you will need is two units (reference).
Page 90: Brake Release Method (For Brake-Equipped Type)
3.2 Electrical specifications Brake release method (for brake-equipped type) Refer to the following method to release the brake. Brake release method Input 24 V to the brake release (signal abbreviation: BKRLS) terminal. → Refer to "3.3 Connection arrangement diagram" and "3.4/3.5 Wiring connections". Operate the teaching pendant to force the brake to release.
Page 91: Grounding Terminal Motor Drive Dc Power Supply Psa-200
3.2 Electrical specifications Grounding terminal motor drive DC power supply PSA-200 Make sure to perform grounding as shown in the figure below in order to prevent electric shock and electrostatic charge, to improve noise durability performance and to control unexpected radiation. Other Other PSA-200...
Page 92: Connection Arrangement Diagram
3.3 Connection arrangement diagram 3.3 Connection arrangement diagram Motor drive DC power supply PSA-200 [1] Main power circuit L1 L2 Circuit breaker Motor drive DC power supply Power supply connector Earth leakage breaker Motor power supply Noise filter Control power supply Surge protector Grounding resistance at 100 Ω...
Page 93 3.3 Connection arrangement diagram [2] Regenerative resistor unit Regenerative resistor unit PSA-200 REU1 (RESU-1, RESUD-1) CB-ST-REU010 RB IN Regenerative resistor unit CB-ST-REU010 connector RB OUT Regenerative resistor unit REU1 (RESU-1, RESUD-1) RB IN RB OUT 3-15...
Page 94: Actuator Main Unit
3.3 Connection arrangement diagram Actuator main unit [1] Connectivity of ELECYLINDER units to PSA-200 motor power supply It is available to have six axes at the maximum for connection. The number of axes connectable should depend on the motor wattage. →...
Page 95 3.3 Connection arrangement diagram [2] Power I/O connector Here the wiring connection method with a power I/O connector is introduced. [For NPN specification] 24 V DC ELECYLINDER (NPN specification) Power I/O connector 24 V power supply 24 V Ground Note 1 Brake release BKRLS Backward complete...
Page 96 3.3 Connection arrangement diagram Here the wiring connection method with a power I/O connector is introduced. Two-circuit power supply specification TMD2 (Option) [For NPN specification] 24 V DC ELECYLINDER (NPN specification) Power I/O connector 24 V power supply 24 V (driving source) Ground Note 1...
Page 97: Example For Wiring Actuator Units And Motor Drive Dc Power Supply Psa-200
3.3 Connection arrangement diagram Example for wiring actuator units and motor drive DC power supply PSA-200 [1] Standard type Shown in the figure below is an example of wiring for a standard type. Make sure to have a power cutoff after stop of an actuator. MCCB PSA-200 EC200...
Page 98 3.3 Connection arrangement diagram [2] Two-circuit power supply specification (Option) Shown in the figure below is an example of wiring for a TMD2 type. When it is required to have a drive cutoff without turning the ELECYLINDER control power supply off, select this specification. Unlike the pulse motor type ELECYLINDER, “B1 24 V (Drive)”...
Page 99 3.3 Connection arrangement diagram If it is required to stop the ELECYLINDER operation when the motor power supply on the motor drive DC power supply PSA-200 gets cut off, establish the connectivity of the power supply I/O connector and the status output connector on ELECYLINDER (TMD2 type) as shown in the diagram below.
Page 100 3.4 Wiring connections (for connectors) 3.4 Wiring connections (for connectors) (1) motor drive DC power supply PSA-200 Power supply connector Follow the processes below to set up a connectivity of power supply cables for 100 V AC or 200 V AC. 1) Loosen the terminal screw with using such as a slotted screwdriver to open up the inlet.
Page 101: Wiring Connections (For Connectors)
3.4 Wiring connections (for connectors) Connectivity between actuator units and motor drive DC power supply Set up a connectivity between actuator units and motor drive DC power supply using the motor power supply cable CB-EC-PW□□□-RB. As the motor drive DC power supply is capable for connection of six axes, there are six connectors prepared.
Page 102 3.4 Wiring connections (for connectors) [Connector guard] As the cables equipped with a connector guard, a risk of them getting pulled out can be prevented. When pulling out the connector, insert a thin tool in a gap between the connector guard and the connector to hold the locking feature, hold the other side at the same time and then pull it out.
Page 103: Regenerative Resistor Unit (Option)
3.4 Wiring connections (for connectors) Regenerative resistor unit (Option) Connect regenerative resistor unit (s) with attached cables as shown in the figure below. 1) When connecting 1 unit : Connect RESU(D)-1 with the enclosed cable (CB-ST-REU) 2) When connecting 2 or more units : Connect RESU(D)-1 with the enclosed cable (CB-ST-REU) ●...
Page 104 3.4 Wiring connections (for connectors) (1) Regenerative resistor unit connection cable (CB-ST-REU□□□) □□□ indicates the cable length (Example) 010 = 1 m Display of cable model code Regenerative resistor Controller side unit side Wiring Color Signal Signal Color Wiring Light blue Light blue 1.0 mm 1.0 mm...
Page 105: Dc Power Supply Wiring
3.4 Wiring connections (for connectors) (2) Actuator main unit Here the wiring connection method with a power I/O connector is introduced. 24 V DC power supply wiring Connect the power wiring to the power I/O connector. Connect the wiring to the connector terminal block while referring to the connection diagram.
Page 106 3.4 Wiring connections (for connectors) Two-circuit power supply specification TMD2 (Option) Connect the power wiring to the power I/O connector. Connect the wiring to the connector terminal block while referring to the connection diagram. Connect the [A2] connector terminal and the +24 V (control) terminal of the 24 V DC power supply.
Page 107: Plc Wiring
3.4 Wiring connections (for connectors) PLC wiring For I/O between the PLC and signals, the signal wiring must be connected to the connector terminal block. Connect the wiring to the connector terminal block while referring to the connection diagram. Connect the [B3] connector terminal and the [Backward] output terminal. Connect the [B4] connector terminal and the [Forward] output terminal.
Page 108: Connector Wiring Method
3.4 Wiring connections (for connectors) Connector wiring method The name of each terminal is affixed to the power I/O connector. The connector nameplate name and pin number relationship is as below. Wiring inlet Wiring inlet Tool insertion slot Reference Precision screwdriver Power I/O connector internal structure looks like this.
Page 109 3.4 Wiring connections (for connectors) Wiring mounting method Recommended precision screwdriver 7 mm of insulation should be stripped from the wire end. Item Specifications Slightly twist the core wire. (1) Shaft 7 mm 1.6 ±0.03 mm diameter (2) Blade 0.2 ±0.1 mm Insert the recommended thickness precision screwdriver...
Page 110: Brake Release Wiring
3.4 Wiring connections (for connectors) 3.5 Wiring connections (for cables) Brake release wiring For the specification with brake, when installing a forcible brake release switch, connect wiring to the [B2] connector terminal. Power capacity of 24V DC ±10% / 0.875 A (when in overexcitation), 0.085 A (when steady) is required.
Page 111: Power I/O Cable Connection
3.5 Wiring connections (for cables) ● The wiring on the opposite side of the connector has not been processed. ● The cable length is available from 1 m to 10 m. Specify the length in increments of 1 m. ● The following shows a sample model number. Cable length 1 m →...
Page 112: Dc Power Supply Wiring
3.5 Wiring connections (for cables) 24 V DC power supply wiring Connect the power wiring to the power I/O cable. Connect the 24 V DC power supply to the terminal block after terminal-processing the 24 V and 0 V wires of the power I/O cable. Connect the 24 V wire (insulation color: red) to the +24 V terminal of the 24 V DC power supply.
Page 113 3.5 Wiring connections (for cables) Two-circuit power supply specification TMD2 (Option) Connect the power wiring to the power I/O cable. Connect the 24 V DC power supply to the terminal block after terminal-processing the 24 V (control) and 0 V wires of the power I/O cable. Connect the 24 V (control) wire (insulation color: light blue) to the +24 V terminal of the 24 V DC power supply.
Page 114: Plc Wiring
3.5 Wiring connections (for cables) PLC wiring For I/O between the PLC and signals, the wiring of the power I/O cable must be connected to the PLC. Connect the wiring to the PLC terminal block while referring to the connection diagram.
Page 115: Brake Release Wiring
3.5 Wiring connections (for cables) Brake release wiring For the specification with brake, when installing a forcible brake release switch, connect the [brown] cable wire. Power capacity of 24 V DC ±10% / 0.875 A (when in overexcitation), 0.085 A (when steady) is required.
Page 116 3-38...
Page 117: Operation
ELECYLINDER Chapter Operation Basic operation ······················································· 4-1 Order to turn power on ······························································ 4-2 Order to turn power off ······························································ 4-2 Teaching tool connections and testing operation ············ 4-3 Teaching pendant connection ····················································· 4-3 ELECYLINDER test operation ···················································· 4-4 Stop position/operating conditions (AVD) setting/adjustment ···················································...
Page 118 Operating method from master device ······················· 4-15 Positioning operation: [ST0] [LS0] [ST1] [LS1] signals ··················· 4-15...
Page 119: Basic Operation
4.1 Basic operation 4.1 Basic operation An input signal from a master device to the ELECYLINDER triggers operation of the ELECYLINDER. The ELECYLINDER status can also be determined when the master device receives signal output from the ELECYLINDER. Control is just as simple as when using a solenoid valve (SOL valve) and air cylinder drive. This manual introduces an example using a PLC connected as the master device.
Page 120: Order To Turn Power On
4.1 Basic operation Order to turn power on Shown below is the recommended order to turn the power on. There should be no problem even if the order is swapped. 1) Turn ON the power to the peripheral devices such as PLC. 2) Turn ON the control power supply (24 V DC) to ELECYLINDER units.
Page 121: Teaching Tool Connections And Testing Operation
4.2 Teaching tool connections and testing operation 4.2 Teaching tool connections and testing operation A teaching pendant or PC software can be used to test operation or configure data settings. This manual introduces operating methods using a teaching pendant TB-02. Reference PC software operating method PC software manual (ME0155)
Page 122: Elecylinder Test Operation
4.2 Teaching tool connections and testing operation ELECYLINDER test operation Touch [Simple Data Setting]. Action The screen will switch to the Simple Data Setting window. If the position edit password is set to a value other than "0000", the password input screen will be displayed.
Page 123: Stop Position/Operating Conditions (Avd) Setting/Adjustment
4.2 Teaching tool connections and testing operation 4.3 Stop position/operating conditions (AVD) setting/adjustment Touch the [F. End] (forward) button or [B. End] (backward) button. Action The ELECYLINDER will move toward the forward or backward end. Releasing the controls during operation will cause the unit to slow to a stop. 4.3 Stop position/operating conditions (AVD) setting/adjustment A: Acceleration A:Acceleration...
Page 124: Stop Position Setting/Adjustment (Forward End / Backward End)
4.3 Stop position/operating conditions (AVD) setting/adjustment Stop position setting/adjustment (forward end / backward end) Setting item Unit Explanation Backward end, Enter as the distance from the home position. forward end Entries can be made in increments of 0.01 mm. Touch the position you want to configure/adjust. Action Ten Key window will open.
Page 125: Operating Conditions (Avd) Setting/Adjustment
4.3 Stop position/operating conditions (AVD) setting/adjustment A:Acceleration 加速度 A: Acceleration V: Velocity V:Velocity 速度 Operating conditions (AVD) setting/adjustment D: Deceleration D:Deceleration 減速度 Setting item Unit Explanation Set the acceleration between 1 and 100%. A: Acceleration Touch the [Switch units] button to switch the units to G, allowing entries to be made in increments of 0.01 G.
Page 126 4.3 Stop position/operating conditions (AVD) setting/adjustment Touch Acceleration, Velocity or Deceleration. Action Ten Key window will open. The current transport load set value will be displayed below the ten key pad. To configure a new setting, touch the [Change] key. Action The [Transport load setting] window will open.
Page 127 4.3 Stop position/operating conditions (AVD) setting/adjustment Touch the operating condition to configure/adjust. Action Ten Key window will open. After setting the numerical value, touch the [ENT] key. Then touch the [Transfer] key. Action A value will be written to the controller and the [B.
Page 128: I/O Signals
4.4 I/O signals 4.4 I/O signals I/O signal list ELECYLINDER I/O signals are as follows. Signal Category Signal name Function overview abbreviation Turning ON sends it backward. Backward Turning OFF midway through operation will cause a gradual stop. Turning ON sends it forward. Input Forward Turning OFF midway through operation will...
Page 129: [St0] [St1] Signals: Movement Command Input (Backward/Forward)
4.4 I/O signals [ST0] [ST1] signals: Movement command input (backward/forward) Signal name Signal abbreviation Function overview by status Backward Backward Forward Forward ● When the ST signal is turned ON, the ELECYLINDER moves [Backward] and [Forward]. ● While the ST signal is ON, operation will continue until the [Backward end] or [Forward end] is reached.
Page 130: [Res] Signal: Alarm Clear Input
4.4 I/O signals [RES] signal: Alarm clear input ● When the [RES] signal is turned ON, the currently triggered alarm will be cleared. ● Alarm clear may not be possible depending on the alarm itself. → For details, refer to "7.4 Troubleshooting by alarm groups". [BKRLS] input: Brake release input ●...
Page 131: [Ls0] [Ls1] Signals: Position Detection Output (Backward End / Forward End)
4.4 I/O signals [LS0] [LS1] signals: Position detection output (backward end / forward end) ● The LS signals perform the same operation as an air cylinder automatic switch. They are not positioning complete signals. ● The LS signals turn ON when the current ELECYLINDER position is within the detection range configured at the backward and forward ends.
Page 132: [*Alm] Signal: Alarm Output
4.4 I/O signals [*ALM] signal: Alarm output ● Turns ON when the ELECYLINDER is in normal status. Turns OFF when an alarm occurs. ● Always monitor the *ALM signal using the master device. If it turns OFF, immediately take appropriate safety countermeasures with the equipment as a whole.
Page 133: Operating Method From Master Device
4.5 Operating method from master device 4.5 Operating method from master device Positioning operation: [ST0] [LS0] [ST1] [LS1] signals Turn [ST0] Signal ON and the actuator drives to the backward end. Turn [ST1] Signal ON and the actuator drives to the forward end. Backward signal [ST0] Backward end signal [LS0] Backward...
Page 134 4.5 Operating method from master device This shows the PLC timing chart for operating the ELECYLINDER. The basic process is as follows. Power ON Move to forward end Move to backward end [Basic timing chart] ELECYLINDER → PLC → input signals to Output Input output signals to PLC...
Page 135 4.5 Operating method from master device Turning the ST signal OFF midway through operation will cause a gradual stop. For example, be careful of the following point with a large LS signal detection range. If the sequence is set to turn the ST signal OFF immediately after the LS signal turns ON, the ELECYLINDER may not have reached the forward/backward end.
Page 136 4-18...
Page 137 ELECYLINDER Chapter Preventive/Predictive Maintenance Preventive/predictive maintenance ······························ 5-1 Maintenance information ··········································· 5-2 Total travel count ····································································· 5-2 Total travel distance ································································· 5-2 Overload warning level ····························································· 5-3 Capacitor assumed life exceeded warning ···································· 5-4 Setting maintenance information ································· 5-5 Switching to maintenance information window ······························· 5-5 Basic operation ·······································································...
Page 139: Preventive/Predictive Maintenance
5.1 Preventive/predictive maintenance 5.1 Preventive/predictive maintenance predictive maintenance function The ELECYLINDER has a that notifies the user with an "overload warning" when the load exceeds normal status. preventive maintenance function It also has a that prompts the user to perform maintenance if the travel count or the travel distance exceeds the set values.
Page 140: Maintenance Information
5.2 Maintenance information 5.2 Maintenance information This section introduces three items that can be configured and managed as maintenance information. When the set values are exceeded, a "maintenance warning" is issued and the status display LEDs flash alternately in red and green. Even if a "maintenance warning"...
Page 141: Overload Warning Level
5.2 Maintenance information Overload warning level Default setting Name Symbol Unit Input range at shipping Overload warning OLWL 50 to 100 level (disabled setting) ● With the motor temperature rise value which triggers an overload alarm as 100%, set the level to output an overload warning between 50 and 99%.
Page 142: Capacitor Assumed Life Exceeded Warning
5.2 Maintenance information Capacitor assumed life exceeded warning ● Maintenance Warning 4 should alert you once it reaches the end of the life of the capacitor mounted on the controller PC board. ● The warning being generated is not stating there is no capacity in the capacitor (dry-up), however, it is recommended to have the controller PC board replaced as early as possible.
Page 143: Setting Maintenance Information
5.3 Setting maintenance information 5.3 Setting maintenance information The maintenance information can be configured and changed using the teaching pendant or PC software. This manual introduces operating methods using a teaching pendant TB-02. Reference PC software operating method PC software manual (ME0155) Teaching pendant operating method Teaching pendant manual (ME0355) Touch panel teaching pendant operation...
Page 144: Basic Operation
5.3 Setting maintenance information Basic operation To set the target value, touch the field of the relevant item. Action The set value will blink and Ten Key window will open. Enter the value with the Ten Key pad and touch the [ENT] key. Action The target value will change.
Page 145 ELECYLINDER Chapter Parameters Precautions regarding parameters ······························ 6-1 How to change parameters ········································ 6-2 Edit parameters window ···························································· 6-2 Basic operation ······································································· 6-3 Parameter list ························································· 6-5 Parameter function descriptions ·································· 6-6 Parameter No.1: Operation range adjustment ································ 6-6 Parameter No.2: Auto switch "LS" signal detection range adjustment ···· 6-7 Parameter No.3: Change home return direction ·····························...
Page 147: Precautions Regarding Parameters
This will be required for investigating causes of failure or when the ELECYLINDER is replaced. Caution Understand the control methods in advance if making a change or performing a setting in accordance with the system and application. Contact IAI if anything is unclear.
Page 148: How To Change Parameters
6.2 How to change parameters 6.2 How to change parameters A teaching pendant or PC software can be used to change parameters. This manual introduces operating methods using a teaching pendant TB-02. Reference PC software operating method PC software manual (ME0155) Teaching pendant operating method Teaching pendant manual (ME0355) Touch panel teaching pendant operation...
Page 149: Basic Operation
6.2 How to change parameters Basic operation If setting parameters numerically, touch the set value button. Action The set value will blink and Ten Key window will open. Enter the value with the Ten Key pad and touch the [ENT] key. Action The parameter will be changed.
Page 150 6.2 How to change parameters Touch the [Yes] button. Action The controller will restart, enabling parameter changes. However, if you touch [No], the reboot will be canceled and the Edit parameters window will return. Reference Touching the explanation button displays a description of each parameter at the bottom of the screen.
Page 151: Parameter List
6.3 Parameter list 6.3 Parameter list Default Reference No. Category Name Symbol Unit Input range setting Page at shipping Operation Maximum range LIMM 0 to 9999.69 stroke adjustment Auto switch "LS" signal Actuator Depended 0.10 detection to 9999.99 range adjustment Home return According to Reverse,...
Page 152: Parameter Function Descriptions
6.4 Parameter function descriptions 6.4 Parameter function descriptions Parameter No.1: Operation range adjustment Default setting Category Name Symbol Unit Input range at shipping Operation range LIMM 0 to 9999.69 Maximum stroke adjustment ● The ELECYLINDER operation range can be adjusted to suit your system. ●...
Page 153: Parameter No.2: Auto Switch "Ls" Signal Detection Range Adjustment
6.4 Parameter function descriptions Parameter No.2: Auto switch "LS" signal detection range adjustment Default setting No. Category Symbol Unit Input range Name at shipping Auto switch "LS" Actuator Depended 0.10 signal detection to 9999.99 range adjustment ● Sets the backward complete/forward complete ON trigger range relative to the backward end/forward end.
Page 154: Parameter No.3: Change Home Return Direction
6.4 Parameter function descriptions Parameter No.3: Change home return direction Default setting No. Category Symbol Unit Input range Name at shipping According to Home return Reverse, ELECYLINDER forward direction change specifications ● The home return operation direction can be selected. ●...
Page 155: Parameter No.4: Home Position Adjustment
Do not set Parameter No.4 to a value smaller than the default setting at shipping. This may result in abnormal home return operation, alarm triggering or abnormal operation. If the value must be set small, please contact IAI. After changing this parameter, always perform home return reset (absolute reset).
Page 156: Parameter No.5: Smooth Accel/Decel Setting
6.4 Parameter function descriptions Parameter No.5: Smooth accel/decel setting Default setting No. Category Symbol Unit Input range Name at shipping Smooth Disabled, MOD0 Disabled accel/decel setting enabled ● The movement waveform for ELECYLINDER operation can be selected. ● When [Enabled], accel/decel operation becomes smoother (less abrupt). This softens the shocks of acceleration/deceleration without delaying the operation time.
Page 157: Parameter No.7: Wireless Function Setting
6.4 Parameter function descriptions Parameter No.7: Wireless function setting Default setting No. Category Symbol Unit Input range Name at shipping Wireless Disabled, RWOF Enabled function setting Enabled ● Either Enabled or Disabled can be selected for the ELECYLINDER wireless function. ●...
Page 158 6-12...
Page 159 ELECYLINDER Chapter Troubleshooting Troubleshooting confirmations ···································· 7-1 Troubleshooting diagnosis ········································· 7-6 Troubleshooting with no alarm generated ····················· 7-8 Operation failure ······································································ 7-8 Abnormal or unstable operation ················································ 7-10 Troubleshooting by alarm groups ······························ 7-13 Alarm group A: Overload alarm ················································· 7-14 Alarm group B: Motor abnormality alarm ····································...
Page 161: Troubleshooting Confirmations
7.1 Troubleshooting confirmations 7.1 Troubleshooting confirmations If a problem occurs, check the following points first in order to ensure quick recovery and prevent recurrence of the problem. (1) Check in status LED (SV/ALM LED) on ELECYLINDER unit ○ : Light ON ×...
Page 162 7.1 Troubleshooting confirmations (2) Check in status LED (Motor power supply status LED) on ELECYLINDER unit ○ : Light ON × : Light OFF ★ ★ : Blinking Motor Power Supply Status LED (In the middle in the view from Motor power supply status motor side) Green...
Page 163 7.1 Troubleshooting confirmations (3) Check in status LED (Wireless status LED) on ELECYLINDER unit ○ : Light ON × : Light OFF ★ ★ : Blinking Wireless status LED (Left side as seen from the Wireless status motor side) Green Wireless not connected (transmitting monitor data) ×...
Page 164 7.1 Troubleshooting confirmations (4) Check in status LED on motor drive DC power supply ○ : Light ON × : Light OFF ★ ★ : Blinking ALM signal Status LED Drive output Status source status ALM0 ALM1 ALM2 × × ×...
Page 165 7.1 Troubleshooting confirmations (5) Check for abnormality in the master device (PLC, etc.) (6) Check in voltage of 100 V AC or 200 V AC motor drive DC power supply Check for momentary power failure, voltage drop, power failure, etc. (7) Check in voltage of 24 V DC control power supply Check for momentary power failure, voltage drop, power failure, etc.
Page 166: Troubleshooting Diagnosis
Abnormal conditions can be roughly divided into the following two types. For details and countermeasures, see "7.3 Troubleshooting with no alarm generated". Operation failure Abnormal or unstable operation If the issue is not resolved after checking and taking countermeasures, contact IAI.
Page 167 7.2 Troubleshooting diagnosis [When an alarm is generated] The alarm groups and warnings are as follows. For details and countermeasures, see "7.4 Troubleshooting by alarm groups". Alarm Content Main content and typical countermeasures group [Content] Moving parts stopped abnormally. [Countermeasure] Make sure that there are no Overload alarm obstructions or obstacles.
Page 168: Troubleshooting With No Alarm Generated
Controller → For details, refer to " replacement (page 8-17 to 21 and 22)". ● If the unit still does not recover, contact IAI. [Condition 2] SV/ALM LEDs light up red Possible cause Confirmation/countermeasure Alarm generated. ● Connect the teaching tool.
Page 169 7.3 Troubleshooting with no alarm generated [Condition 3] The unit does not operate even when a command is sent from a master device such as a PLC Possible cause Confirmation/countermeasure I/O signal communication is not established ● Check the input/output status of the I/O signal with the monitoring function of the teaching tool.
Page 170: Abnormal Or Unstable Operation
● If it does, check whether the mounting surface is distorted. ● Re-mount according to the mounting method described in the instruction manual. → For details, refer to "2.3 Installation method". The sliding resistance of the Contact IAI. ELECYLINDER is excessive. 7-10...
Page 171 7.3 Troubleshooting with no alarm generated [Situation 2] The movement is complete, but the LS signal is not output Possible cause Confirmation/countermeasure LS signal (I/O signal) communication is not ● Check the input/output status of the LS signal established. (I/O signal) with the monitoring function of the teaching tool.
Page 172 7.3 Troubleshooting with no alarm generated [Situation 3] Shock or vibration is observed in acceleration/deceleration Possible cause Confirmation/countermeasure ● Acceleration/deceleration setting is too ● Lower the acceleration/deceleration setting. high. ● Enable Parameter No. 5 "Smooth accel/decel ● A load susceptible to acceleration and setting"...
Page 173: Troubleshooting By Alarm Groups
If the same alarm recurs after clearance, it is highly probable that the cause of the alarm has not been resolved. If the cause of the alarm cannot be resolved or the alarm cannot be cleared after resolving the cause, contact IAI. 7-13...
Page 174: Alarm Group A: Overload Alarm
7.4 Troubleshooting by alarm groups Alarm group A: Overload alarm Moving parts of ELECYLINDER stopped abnormally while moving to the target position. Cause Countermeasure Operation may not be possible due to contact Remove any external obstacles or other with or snagging on external obstacles. external loads.
Page 175: Alarm Group B: Motor Abnormality Alarm
If this alarm recurs after performing the Replacement of the motor is required. inspection above and improving the power Customers may not replace the motor by supply environment, it is highly likely that the themselves. Contact IAI. motor has failed. 7-15...
Page 176: Alarm Group C: Controller Abnormality Alarm
7.4 Troubleshooting by alarm groups Alarm group C: Controller abnormality alarm Controller abnormality occurred. Cause Countermeasure The controller is affected by the noise of a Shut down the power supply of the peripheral peripheral device and cannot operate normally. device and operate only with the ELECYLINDER, then check to see whether this alarm persists.
Page 177: Alarm Group D: Controller-Encoder Abnormality Alarm
Replace the motor or controller cover assembly. inspection above and improving the power Customers may not replace the motor by supply environment, it is highly likely that the themselves. Contact IAI. motor or controller has failed. → For details, refer to “ Controller replacement (page 8-17 to 21 and 22)”.
Page 178: Alarm Group E: Supply Voltage / Power Capacity Abnormality Alarm
7.4 Troubleshooting by alarm groups Alarm group E: Supply voltage / power capacity abnormality alarm An abnormality occurred in the power supply voltage and capacity supplied to the rear of the ELECYLINDER. Cause Countermeasure The ELECYLINDER may be being used under Check the specification values such as conditions exceeding the specifications payload, acceleration/deceleration and speed,...
Page 179: Alarm In Motor Drive Dc Power Supply Psa-200
7.4 Troubleshooting by alarm groups Alarm in motor drive DC power supply PSA-200 There was an error occurred on the motor drive DC power supply PSA-200. Alarm name Cause Countermeasure Motor power supply The output voltage has 1) Check on the motor drive DC voltage drop dropped below the threshold.
Page 180: Warning: Maintenance Warning 1
7.4 Troubleshooting by alarm groups Warning: Maintenance warning 1 This is an alert that the target value of the "total travel count" set by the customer has been reached. Content Countermeasure For safe use and long service life of the [Countermeasure 1] ELECYLINDER, periodic lubrication is Perform maintenance and inspection such as...
Page 181: Warning: Maintenance Warning 3
If there is no abnormality in the sliding motion, there is a possibility of motor or brake failure. Replacement of the motor is recommended. Customers may not replace the motor by themselves. Contact IAI. * For setting, refer to "5.2 Maintenance information" and "5.3 Setting maintenance information". 7-21...
Page 182: Warning: Maintenance Warning 4
7.4 Troubleshooting by alarm groups Warning: Maintenance warning 4 The life of the capacitor mounted on the controller PC board is close to the end. Content Causes and countermeasures The life of the capacitor mounted on the The warning being generated is not stating there controller PC board has reached the end.
Page 183: Warnings In Motor Drive Dc Power Supply Psa-200
7.4 Troubleshooting by alarm groups Warnings in motor drive DC power supply PSA-200 The motor drive DC power supply PSA-200 has generated a warning. Warning name Cause Countermeasure Internal relay life count Open/close count of the Replace the motor drive DC power warning internal relay has reached the supply unit.
Page 184 7-24...
Page 185 ELECYLINDER Chapter Maintenance and Inspection Precautions for maintenance and inspection work ·········· 8-1 Inspection items and schedule ··································· 8-3 Slider type (EC-S13/S13X/S15/S15X) ·········································· 8-3 Grease supply timing (Guideline) ················································ 8-3 Visual inspection items ············································· 8-4 External visual inspection ·························································· 8-4 Internal visual inspection ···························································...
Page 187: Precautions For Maintenance And Inspection Work
8.1 Precautions for maintenance and inspection work 8.1 Precautions for maintenance and inspection work Make sure to read the following precautions before conducting any maintenance or inspection work. Warning Do not climb on or put anything on the ELECYLINDER. Otherwise, this may lead to accidental falling, injury or damage to the product due to falling objects, product loss of function or performance degradation, or shortening of product life.
Page 188 8.1 Precautions for maintenance and inspection work Caution Never use fluorine-based grease. Mixing with lithium-based grease not only reduces the performance of the grease, it may even cause damage to the actuator. For Grease Option G5, do not attempt to use any grease that is not recommended. The grease film may run out if the actuator performs return operation continuously over a distance of 30 mm or less.
Page 189: Inspection Items And Schedule
8.2 Inspection items and schedule 8.2 Inspection items and schedule Follow the maintenance inspection schedule below. It is assumed that the equipment is operating 8 hours per day. If the equipment is running continuously night and day or otherwise running at a high operating rate, inspect more often.
Page 190: Visual Inspection Items
8.3 Visual inspection items 8.3 Visual inspection items Refer to "8.5 Greasing method" for detailed information about the greasing method. Refer to "8.6 How to replace components" for detailed information about specific component replacement and adjustment methods. External visual inspection Inspection items Maintenance work Is abnormal noise or vibration...
Page 191: Internal Visual Inspection
Inspection items Maintenance work Is play or dust generated? The guide may be damaged. Contact IAI. Has foreign matter penetrated inside? Remove the foreign matter, clean, and inspect the interior for any damage. Is the ball screw or guide grease not...
Page 192 8.3 Visual inspection items With the power turned off, take off the screw cover, and have a visual inspection. 1) In order to take off the front bracket cover and rear bracket cover, open them up to the outer side and pull them up. Hooks on base seating surface Rear bracket cover Front bracket cover...
Page 193 8.3 Visual inspection items * When you find it difficult to take off the hooks on the base seating surface due to the installation environment: If it is difficult to release the hook at the back If it is difficult to release the hook at side, the back side, hold at the top with a finger, push it...
Page 194 8.3 Visual inspection items 2) Loosen the fixing screws (4 pieces) on the screw cover and take off the screw cover. [For screw cover fixiation] Hex socket button head screw M4 × 10 4 pcs Screw cover Tightening torque: 1.9 N·m Screw cover Screw cover support B [Caution]...
Page 195: Cleaning
8.4 Cleaning 8.4 Cleaning External cleaning ● Clean exterior surfaces as necessary. ● Use a soft cloth to wipe away dirt and buildup. ● Do not blow too hard with compressed air, as it may cause dust to get in through gaps. ●...
Page 196: Greasing Method
8.5 Greasing method 8.5 Greasing method [1] Grease used: Use an equivalent product Application During maintenance Default (reference) location (recommended product) Ball screw Idemitsu Kosan Co., Ltd. / Idemitsu Kosan Co., Ltd. / Guide Daphne Grease MP No. 2 Daphne Grease MP No. 2 Caution Never use fluorine-based grease.
Page 197 8.5 Greasing method [2] Greasing method: Ball screw / guide It is available to supply grease to the ball screw and guides at the same time from the nipples at two ends on the slider. Supply of grease at the grease nipple on the right in the view from the motor side is supplied to the guide and ball screw on the right side.
Page 198 8.5 Greasing method [Recommended grease gun and nozzle] Grease gun Supplier Grease gun of mounting screw R1/8 Yamada (Example) GC-57K Corporation Nozzle Supplier N type + U type dedicated nozzle U type dedicated nozzle N type Connect N type to the tip of U type dedicated nozzle, and attach it on the grease gun to use.
Page 199 8.5 Greasing method [3] Grease used: Intermediate support Clean the link bar, and then apply grease on it with hand. After applying grease, spread it on the bar evenly by moving the slider back and forth. Link bar Caution If the grease enters your eye, immediately see a specialist physician for appropriate care. After finishing the grease replenishment, wash your hands carefully with water and soap to rinse the grease off.
Page 200 8.5 Greasing method [4] Greasing method: Slider top Clean the screw cover or the sliding part with the link bar on the top of the slider, and then apply grease on it with hand. Apply grease on one place for S13 and S15, and four places for S13X and S15X. <S13 and S15>...
Page 201 8.5 Greasing method <S13X and S15X> Screw cover support : 1 Place Pipe support : 2 Places Screw cover support B : 1 Place Screw cover support (1 Place) Apply grease on the top of the screw cover support. [Reference for supply: 1 cc] Screw cover support B (1 Place) Apply grease on the corner at the back.
Page 202 8.5 Greasing method Grease gun nozzle Apply grease to the sliding surface of the pipe support and link bar. Caution If the grease enters your eye, immediately see a specialist physician for appropriate care. After finishing the grease replenishment, wash your hands carefully with water and soap to rinse the grease off.
Page 203 8.5 Greasing method [5] Greasing method: Cushion For S13X and S15X, clean the shock absorbing surface on the intermediate support cushion, and then apply grease thinly on the surface with hand. Number of cushions used Body Shock absorbing Body model Stroke model surface on intermediate...
Page 204: How To Replace Components
8.6 How to replace components 8.6 How to replace components Controller replacement (motor cover assembly replacement) 1) Loosen the end cover assembly fixing screws (2 pcs) and grounding screw (1 pc), and take the end cover off. (For the wireless type, pull off Wireless Cable [A] from the PC board before taking off the end cover assembly.) Wireless cable [A] <End cover assembly︓Wireless type>...
Page 205 8.6 How to replace components [For grounding connection] Cross-recessed pan screw M4 1 pc (for FG) Tightening torque: 1.4 N·m Spring washer / Plane washer 1pc each [For end cover assembly fixation] Cross-recessed tapping screw M4 2 pcs Tightening torque: 0.8 N·m [For motor cover assembly (Top) fixation] Cross-recessed pan screw M4 2 pcs Tightening torque: 1.4 N·m...
Page 206 8.6 How to replace components 2) Loosen the screws (2 pcs) at the bottom of the motor cover assembly and take off the cover at the bottom. 3) Take off the connectors on Motor Cable [B], Encoder Cable [C] and Brake Cable [D] for the brake-equipped type, loosen the screws (2 pcs) at the top of the motor cover assembly, and take off the old motor cover assembly (top).
Page 207 8.6 How to replace components 5) Mount the end cover. (For the wireless type, put on Wireless Cable [A] before attaching the end cover assembly.) Pay attention to cables when putting on the the end cover so they will not be pinched at the covers.
Page 208 8.6 How to replace components Body model Motor cover assembly model number EC-S13□ MWB-EC-S13(-P)(-TMD2)(-WL2) EC-S13X□: Equipped with brake MWB-EC-S13BS15(-P)(-TMD2)(-WL2) EC-S15□ EC-S15X□: Equipped with brake MWB-EC-S15B(-P)(-TMD2)(-WL2) P: PNP specification, TMD2: Two-circuit power supply specification, WL2: Wireless axis operation specification Body model Motor cover assembly model number EC-S13□...
Page 209: Wireless Communication Circuit Board Replacement
8.6 How to replace components Wireless communication circuit board replacement (End cover assembly replacement) 1) Loosen the end cover assembly fixing screws (2 pcs) and grounding screw (1 pc), then remove the old end cover assembly. 2) Remove the cable connector for the old end cover assembly from the controller circuit board inside the motor cover assembly.
Page 210: Motor Unit Replacement
8.6 How to replace components Motor unit replacement 1) The rear bracket cover is to be taken off by being opened up to the outer side. Rear bracket cover Hooks on base seating surface * When you find it difficult to take off the hooks on the base seating surface due to the installation environment: Insert a tool such as a wrench at the T-slots on the right and left of the base to open it up and...
Page 211 8.6 How to replace components 2) Move the slider to a position where the coupling screw can be visible at the oblong hole on the top of the rear bracket. (For the brake-equipped type, move it with jog operation.) Move slider to position where coupling screw can be visible at oblong hole on top of rear bracket.
Page 212 8.6 How to replace components 4) Loosen the screws (2 pcs) affixing the motor cover assembly (bottom) and take off the motor cover assembly (bottom). 5) Take off the connectors on Motor Cable [B], Encoder Cable [C] and Brake Cable [D] for the brake-equipped type, loosen the screws (2 pcs) at the top of the motor cover assembly, and take off the old motor cover assembly (top).
Page 213 8.6 How to replace components 8) With the alignment marks on the coupling (or shaft) on the new motor unit and the motor flange aligned with each other, loosely tighten the motor unit with the motor fixing screws loosely and tighten the coupling screw to the tightening torque specified in the table.
Page 214 8.6 How to replace components 9) Put on a new motor cover assembly (top), and put on the connectors on Motor Cable [B], Encoder Cable [C] and Brake Cable [D] for the brake-equipped type. Store cables to the space at the right bottom in the view from the end cover side. Motor power supply connector Motor cable [B] Power I/O connector...
Page 215 8.6 How to replace components 10) Mount the end cover. For the wireless type, put on Wireless Cable [A] before attaching the end cover assembly. Pay attention to cables when putting on the the end cover so they will not be pinched at the covers.
Page 216 8.6 How to replace components [Motor unit (Standard)] Rear bracket cover [For motor cover (Top) fixation] [For grounding connection] Cross-recessed pan screw M4 2 pcs Cross-recessed pan screw M4 1 pc Tightening torque: 1.4 N·m Tightening torque: 1.4 N·m [For motor cover (Bottom) fixation] Tightening torque: 1.4 N·m Motor cover assembly [For end cover assembly fixation]...
Page 217 8.6 How to replace components [Motor unit (Equipped with brake)] Rear bracket cover [For motor cover (Top) fixation] [For grounding connection] Cross-recessed pan screw M4 1 pc Tightening torque: 1.4 N·m Tightening torque: 1.4 N·m [For motor cover (Bottom) fixation] Tightening torque: 1.4 N·m [For end cover assembly fixation] Motor cover assembly...
Page 218 8.6 How to replace components Body model Motor unit model number EC-S13(X)□ EC-MUS13 EC-S13(X)□Equipped with brake EC-MUS13-B EC-S15(X)□ EC-MUS15 EC-S15(X)□Equipped with brake EC-MUS15-B B: Specification with brake 8-32...
Page 219: Replacement Of Intermediate Support Cushion
8.6 How to replace components Replacement of intermediate support cushion 1) In order to take off the front bracket cover and rear bracket cover, open them up to the outer side and pull them up. Hooks on base seating surface Rear bracket cover Front bracket cover Hooks on base seating surface...
Page 220 8.6 How to replace components * When you find it difficult to take off the hooks on the base seating surface due to the installation environment: If it is difficult to release the hook at the back If it is difficult to release the hook at side, the back side, hold at the top with a finger, push it...
Page 221 8.6 How to replace components 2) Loosen the fixing screws (4 pieces) on the screw cover and take off the screw cover. [For screw cover fixiation] Hex socket button head screw M4 × 10 4 pcs Screw cover Tightening torque: 1.9 N·m Screw cover Screw cover support B [Caution]...
Page 222 8.6 How to replace components 3) Loosen the two screws holding the cushion at each place of front bracket, slider, support bracket and rear bracket, and take off the cushion and the cushion holding plate. [Rear bracket [Front [Slider part] [Support bracket part] bracket part]...
Page 223 8.6 How to replace components 4) Attach a new cushion and put the cushion holding plate taken off in (3) back on. ● The cushion is in common for each place of of front bracket, rear bracket, support bracket and slider. ●...
Page 224 8.6 How to replace components [Cushion application to front bracket and rear bracket] Put a cushion to the groove on the bracket and affix it with the cushion holding plate. * When tightening the screws, push the cushion and hold it while fixing the screws to remove any clearance between the cushion and the bracket.
Page 225 8.6 How to replace components [Cushion application to support bracket] Put two cushions to the groove on the support bracket and affix them with the cushion holding plate. * When tightening the screws, push the two cushions and hold them while fixing the screws to remove any clearance between the cushions and the bracket.
Page 226 8.6 How to replace components [Cushion application to slider] Put a cushion to the groove on the block at the top of the slider and affix it with the cushion holding plate. * When tightening the screws, push the cushion and hold it while fixing the screws to remove any clearance between the cushion and the support block.
Page 227 8.6 How to replace components Cushion seating surface There is clearance Cushion is warped between cushion seating (not horizontally applied) surface and support block Shock absorbing surface on intermediate support cushion Apply grease Body model Cushion model number EC-S13X□/S15X□ IMSC-EC-S13S15 (Note) The model code stated above represents one piece.
Page 228: Fan Replacement Of Motor Drive Dc Power Supply Psa-200
8.6 How to replace components Fan replacement of motor drive DC power supply PSA-200 1) Take off the hex socket head cap screws to take out the fan unit. Hex socket head cap screw 2) Pull off the black connector on the fan unit from the connector on the top of the power supply unit.
Page 229 8.6 How to replace components 3) Put the black connector on the fan unit for replacement to the connector on the top of the power supply unit. 4) Set the fan unit cables referring to the figure below, hook up the flange at the back to the hole on the power supply unit.
Page 230 8.6 How to replace components Fan unit model number PSA-FNB 8-44...
Page 231 ELECYLINDER Chapter External Dimensions 9.1 Slider type external dimensions ········································· 9-1 EC-S13 ·························································································· 9-1 EC-S13X ························································································ 9-2 EC-S15 ·························································································· 9-3 EC-S15X ························································································ 9-4 Motor drive DC power supply PSA-200 ················································· 9-5...
Page 233: Slider Type External Dimensions
9.1 Slider type 9.1 Slider type external dimensions EC-S13 M.E.: Mechanical end, S.E.: Stroke end, ST: Stroke *1 The battery charge status display LED turned on shows that power is charged inside the controller. Make sure to turn the power off and confirm the LED is turned off before having a wiring work or inspection work in order to prevent electric shock.
Page 234: Ec-S13X
9.1 Slider type EC-S13X M.E.: Mechanical end, S.E.: Stroke end, ST: Stroke *1 The battery charge status display LED turned on shows that power is charged inside the controller. Make sure to turn the power off and confirm the LED is turned off before having a wiring work or inspection work in order to prevent electric shock. (Note) After the home-return operation gets conducted, the slider should move to the mechanical end.
Page 235: Ec-S15
9.1 Slider type EC-S15 M.E.: Mechanical end, S.E.: Stroke end, ST: Stroke *1 The battery charge status display LED turned on shows that power is charged inside the controller. Make sure to turn the power off and confirm the LED is turned off before having a wiring work or inspection work in order to prevent electric shock. (Note) After the home-return operation gets conducted, the slider should move to the mechanical end.
Page 236: Ec-S15X
9.1 Slider type EC-S15X M.E.: Mechanical end, S.E.: Stroke end, ST: Stroke *1 The battery charge status display LED turned on shows that power is charged inside the controller. Make sure to turn the power off and confirm the LED is turned off before having a wiring work or inspection work in order to prevent electric shock. (Note) After the home-return operation gets conducted, the slider should move to the mechanical end.
Page 237: Motor Drive Dc Power Supply Psa-200
9.1 Slider type Motor drive DC power supply PSA-200 142.8 Mass Approx. 840 g...
Page 239 ELECYLINDER Chapter Life 10.1 Concept of life for slider type ···································· 10-1 How to calculate operation life ·················································· 10-1 Relation between operation life and moment ······························· 10-3 10.2 Concept of life for controller ····································· 10-3 10.3 How to take concept of product life for motor drive DC power supply PSA-200 ······················...
Page 241: Concept Of Life For Slider Type
10.1 Concept of life for slider type 10.1 Concept of life for slider type The mechanical life is represented by that of the linear guide receiving the greatest moment load. The operation life of the linear guide is to be determined by the total driving distance reachable without flaking (peeling on rail surface) in 90% of a group of products operated under the same conditions.
Page 242 10.1 Concept of life for slider type For "Standard load coefficient f ", "Load coefficient f " and "Mounting coefficient f ", α refer to the contents below for configuration and selection. [Standard load coefficient: f For ELECYLINDER described in this manual, calculate with f = 1.2.
Page 243: Relation Between Operation Life And Moment
10.1 Concept of life for slider type 10.2 Concept of life for controller 10.3 How to take concept of product life for motor drive DC power supply PSA-200 Relation between operation life and moment The operation life depends on the moment acting on the slider. With a light load, it may be longer than 10,000 km, the standard rated life.
Page 244 10-4...
Page 245 ELECYLINDER Chapter Warranty 11.1 Warranty period ···················································· 11-1 11.2 Scope of the warranty ············································ 11-1 11.3 Honoring the warranty ············································ 11-1 11.4 Limited liability ······················································ 11-2 11.5 Conformance with applicable standards/regulations, etc., and application conditions ································· 11-2 11.6 Other items excluded from warranty ·························· 11-2...
Page 247: Warranty Period
Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or malfunction in question pertains to our product as delivered by IAI or our authorized dealer.
Page 248: Limited Liability
(d) Equipment used to handle cultural assets, art or other irreplaceable items (3) Contact IAI in advance if our product is to be used in any condition or environment that differs from that specified in the catalog or instruction manual.
Page 249 ELECYLINDER Chapter Appendix 12.1 Index ·································································· 12-1 12.2 Revision history ···················································· 12-5...
Page 251 12.1 Index 12.1 Index Current amperage and heat generation of * ALM signal (alarm) motor drive DC power supply PSA-200 ····· 3-7 ······ 3-17 to 18, 4-14, 4-16, 7-1, 7-4, 7-13 Alarm group A ···································· 7-14 Diameter of electric wire Alarm group B ····································...
Page 252 12.1 Index Home reverse specification (model: NM) Mass ················································· 1-27 EC-S13 ··········································· 9-1 How to change parameters ··············· 6-2 to 4 EC-S13X ········································· 9-2 How to Install motor drive DC power supply EC-S15 ··········································· 9-3 PSA-200 ··········································· 2-10 EC-S15X ········································· 9-4 How to read the model nameplate ······...
Page 253 12.1 Index Payload Setting maintenance information ········ 5-5 to 6 EC-S13 ······································ 1-7 to 9 Setting/adjustment of operating conditions EC-S13X ································ 1-12 to 14 (AVD) ··········································· 4-7 to 9 EC-S15 ·································· 1-17 to 18 Smooth accel/decel setting EC-S15X ································ 1-21 to 22 (Parameter No.
Page 254 12.1 Index Wireless communication specification (model: WL) ······································· 1-27 Wireless function setting (Parameter No. 7) ··········································· 6-5, 6-11 Wiring connections (for cables) ······ 3-32 to 37 Wiring connections (for connectors) ········································· 3-27 to 32 With brake (model: B) ·························· 1-27 12-4...
Page 255 12.2 Revision history 12.2 Revision history Revision date Revised content 2020.04 First Edition 2020.05 1B Edition Pg. 7-4 Correction made Open → Close Close → Open 2020.06 1C Edition Pg. Intro-16 Correction made Home side →Motor side Opposite home side → Opposite motor side Pg.
Page 258 825, PhairojKijja Tower 7th Floor, Debaratana RD., Bangna-Nuea, Bangna, Bangkok 10260, Thailand TEL +66-2-361-4458 FAX +66-2-361-4456 website: www.iai-robot.co.th The information contained in this document is subject to change without notice for purposes of product improvement. Copyright © 2020. Jun. IAI Corporation. All rights reserved. 20.06.000...

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IAI ELECYLINDER EC-S13 Instruction Manual

Chapter 1 Specifications

Chapter 2 Installation

Chapter 3 Wiring

Chapter 4 Operation

Chapter 5 Preventive/Predictive Maintenance

Chapter 6 Parameters

Chapter 7 Troubleshooting

Chapter 8 Maintenance and Inspection

Chapter 9 External Dimensions

Chapter 10 Life

Chapter 11 Warranty

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