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IPG Better Packages 555E Series User Manual

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USER MANUAL
555E SERIES

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Summary of Contents for IPG Better Packages 555E Series

  • Page 1 USER MANUAL 555E SERIES...
  • Page 2 User Notes Better Packages 555e Rev 3.1...

  • Page 3: Table Of Contents

    Table of Contents Technical Assistance Replacement Parts Warranty Information Warranty Registration General Information Description of the 555e Definitions Important Safeguards Label Placement Label Descriptions Machine Nameplate Important Safeguards Explanation of Signal Word Consequences Operator Skill Level Descriptions Specifications 555e Dimensions 555e Components Operating Conditions Tape Requirements...

  • Page 4: Technical Assistance

    If contact with the authorized distributor is not possible, IPG Machinery Support is available. Should the need to contact IPG Machinery Support arise, please have the equipment model and serial number available prior to contact. This information can be found on the nameplate of the Dispenser.

  • Page 5: Warranty Information

    Warranty Information Better Packages, Inc. Limited Warranty Better Packages warrants each new machine and accessory to be free from defects in materials and workmanship under normal and proper use conditions. The following warranty periods from date of purchase apply: Model Parts Labor Better Pack 755e Series...

  • Page 6: Warranty Registration

    Warranty Information Warranty Service Better Packages will replace or repair (at the company’s discretion) any defective parts within the warranty period, on a no- charge basis. The Authorized Distributor/Service Center will furnish, without charge, necessary labor to service the machine. For service under this warranty, call or write your nearest Better Packages Distributor/Service Center or Better Packages, Inc.

  • Page 7: General Information

    Description of the 555e The Better Packages 555e Series is water-activated tape dispenser (also known as a paper tape dispenser, gummed, or gum tape water-activated tape dispenser) and comes standard with a large capacity tape basket. The 555e series is designed for high volume shipping and packaging areas.

  • Page 8: Important Safeguards

    Important Safeguards There are a number of safety labels used on the 555e. These labels are placed at different locations on the dispenser to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine.

  • Page 9: Label Placement

    Label Placement Warning Do Not Use Spray LubricaPage 1 3/28/07 1:13:18 PM BP555e TAPE LOADING Lift Roller WARNING Upper Tape Plate Feed Wheel DESCRIPTION DATE DRAWN PRODUCTION RELEASE 6724 4/6/01 Added 2 additional serial numbers 8033 10/22/03 Feed the tape: Added web site address and Phone # to label 8168 03Aug06...

  • Page 10: Label Descriptions

    Label Descriptions The label shown is affixed to the heaters. It warns operators and service personnel to keep their hands clear of hot elements. Allow time to cool, minimum of 30 minutes, prior to servicing. Figure 3: Hot Decal Reorder number: 9004150 Warning Do Not Use Spray LubricaPage 1 3/28/07...

  • Page 11: Machine Nameplate

    Machine Nameplate DESCRIPTION DATE DRAWN PRODUCTION RELEASE 6724 4/6/01 Added 2 additional serial numbers 8033 10/22/03 Added web site address and Phone # to label 8168 03Aug06 Added BP in front of 555eS 8301 03Aug06 Address & Phone Number Updated 8474 09Dec20 Address &...

  • Page 12: Important Safeguards

    This equipment is not suitable for use in locations where children are likely to be present. IPG manufactured WAT is nonhazardous with no need for first aid measures under recommended/normal use conditions. WAT adhesive can be cleaned with soap and water.

  • Page 13: Operator Skill Level Descriptions

    Skill “C” Factory Trained Technician A Skill “C” technician is trained by IPG and may perform extraordinary maintenance. This includes electrical components. Operators skill level required to perform the following tasks on the 555e...

  • Page 14: Specifications

    Specifications 555e Dimensions Dispenser Weight (without tape roll): 29 lbs (13.2kg) Shipping Weight: 32 lbs (14.5kg) Maximum tape roll diameter: 10in (254mm) Maximum tape roll length: Up to 1000ft (304.8m) 12.2” 307mm 12.5” 316mm 20.2” 512mm Figure 9: Dispenser Dimensions Better Packages 555e Rev 3.1...

  • Page 15: 555E Components

    Specifications 555e Components Lid shown in open position. Upper Lift Roller Tape Plate Feed Wheel Water Bottle Cutting Keypad Blade Water Tank Heater Main Power Switch Figure 10: 555e Components Rev 3.1 555e...

  • Page 16: Operating Conditions

    The 555e will be capable of operating correctly at altitudes up to 10,000 ft. (3,000 m) above sea level. Tape Requirements Use only IPG Brand Water Activated Tape. Maximum tape roll diameter of 10” (254mm) with a maximum tape roll length of 1000ft (304.8m).

  • Page 17: Set-Up Procedure

    Set-up Procedure Unpacking After opening all the top flaps on the carton, you will find instructions for properly removing the dispenser and its included materials. It is recommended to keep all packing materials in case you need to ship the dispenser later or wish to pack and store it.

  • Page 18: Installing The Roll Guides

    The added width of the cable tie will keep the guides in place. The 555e is capable of dispensing IPG manufactured water activated tape in widths of 1 ½” to 3” wide. Figure 14: Roll Guide Install 2...

  • Page 19: Loading The Tape Gum Side In

    Set-up Procedure Loading the Tape Gum Side In The loading procedure is for eS, eL, eSA, eFA, eFACM, eJ, and eJA Open the lid. Using scissors cut the end of the tape so it is a square clean cut. Place the roll in the tape basket so that: ◦...

  • Page 20: Loading The Tape Gum Side Out

    Set-up Procedure Loading the Tape Gum Side Out The loading procedure is for eM and eMA Open the lid. Using scissors cut the end of the tape so it is a square clean cut. Place the roll in the tape basket so that: ◦...

  • Page 21: Checking The Upper Tape Plate

    Set-up Procedure Checking the Upper Tape Plate Verify the upper tape plate is completely installed and in the proper position. If the tape plate is not in proper position remove it by grasping the bent upper portion and sliding it out toward the rear of the Dispenser. Verify the tape path is clean and dry before sliding the upper tape plate back into position.

  • Page 22: Installing The Brushes And Water Tank

    Set-up Procedure Installing the Brushes and Water Tank To install the brush: Orient the brush in the proper direction with the shortest bristles closest to the Dispenser. Place the brush in the opening allowing it rest against the Retaining Bracket. Press down on the brush so that the Retaining Bracket applies pressure to side of the base of the Brush.

  • Page 23: Water Tank Install

    Set-up Procedure Water Tank Install CAUTION: UNDER NORMAL OPERATIONAL CONDITIONS THE BOTTOM OF THE HEATER WILL BE HOT. HANDLE THE HEATER ONLY USING THE TABS ON EITHER SIDE OF THE HEATER OR ALLOW TIME FOR THEM TO FULLY COOL BEFORE HANDLING.

  • Page 24: Water Bottle Install

    Set-up Procedure Water Bottle Install The 555e series machines all use the same 64oz (1.8 liter) water bottle. Unscrew the cap and fill it with room temperature water for best results. There is no need for any special water such as distilled water. In the event your facility has hard water or water with a higher than normal mineral count you may want to consider using filtered water.

  • Page 25: Connecting Power And Utilities

    Set-up Procedure Connecting Power and Utilities The 555e series machines come equipped with a three (3) pin power socket that is capable of accepting a variety of power cords for use around the world. The Dispenser is also equipped with a 9 pin communication port* and a fuse holder. Models of the 555e are manufactured for world wide use.

  • Page 26: Setting And Adjusting Temperature

    Set-up Procedure Setting and Adjusting Temperature CAUTION: UNDER NORMAL OPERATIONAL CONDITIONS THE BOTTOM OF THE HEATER WILL BE HOT. HANDLE THE HEATER ONLY USING THE TABS ON EITHER SIDE OF THE HEATER OR ALLOW TIME FOR THEM TO FULLY COOL BEFORE HANDLING, AT LEAST 30 MINUTES.

  • Page 27: Mount To Work Bench (Optional)

    Set-up Procedure Mount to Work Bench (Optional) The 555e series machines may be bolted to the work bench or table it sits on. This is to prevent the Dispenser from being knocked off of the work surface should it, or the surface, be bumped into. This will help prevent potentially serious damage to the Dispenser or injury to personnel.

  • Page 28: Operation

    Operation General Operating Procedures Verify the Dispenser is plugged into a properly grounded outlet. If the power cord is not connected to the Dispenser verify the main power switch is in the off position before connecting the cord to the rear of the Dispenser prior to plugging it into an outlet.

  • Page 29: Dispense A Length Of Tape Longer Than The Number On The Keypad

    Operation DESCRIPTION DATE DRAWN Dispense a Length of Tape Longer Than the Number on the Keypad Preliminary Draft 04/27/10 The below examples will use the operation samples from the 555eS but will apply to any model of 555e, including those of a DESCRIPTION DATE DRAWN...

  • Page 30: Programing The Automatic 555E

    Preliminary Draft 04/27/10 Operation Programing the Automatic 555e The automatic models of the 555e (555eSA, 555eMA, 555eFA, and 555eJA) allow an operator to program in a basic set of DESCRIPTION DATE DRAWN Preliminary Draft 04/27/10 lengths, up to 3. This allows for operators to efficiently seal known patterns of cartons or a more complex seal, such as an H pattern.

  • Page 31: Programming Two Lengths

    Operation Programming Two Lengths Once Automatic Mode has been activated follow the below instructions to program a single length. DESCRIPTION DATE DRAWN Preliminary Draft 04/27/10 The below examples will use the operation samples from the 555eSA but will apply to any automatic model of 555e, including DESCRIPTION DATE DRAWN...

  • Page 32: Turning Off Automatic Mode

    Operation DESCRIPTION DATE DRAWN Preliminary Draft 04/27/10 DESCRIPTION DATE DRAWN DESCRIPTION DATE DRAWN Preliminary Draft 04/27/10 Preliminary Draft 04/27/10 Turning Off Automatic Mode There are two (2) methods to turn off Automatic Mode. The first is to press the “A” button to return to standard operation. The second option is to turn off the dispenser.

  • Page 33: Applying Tape To A Carton

    Contact your Authorized IPG Representative for the best tape for your applications. Choosing the Correct Tape Length In most situations it is recommended to dispense a length of tape that is equal to the length of seam on the carton with an additional 4-6 inches (101-152mm) to allow for tape legs on either end of the carton.

  • Page 34: Applying Tape To A Carton

    Applying Tape to a Carton Sealing the Carton The best way to apply the tape to the carton is: Place the wet tape on the end of one of the flaps to be sealed so that: ◦ Half of the tape’s width is on one flap ◦...

  • Page 35: Preventative Maintenance

    Preventative Maintenance Suggested Preventative Maintenance Schedule WARNING: TURN OFF ELECTRICAL POWER SUPPLY BEFORE PERFORMING MAINTENANCE. THE CUT-OFF BLADE IS EXTREMELY SHARP USE CUT RESISTANT GLOVES WHEN SERVICING OR REPLACING THE BLADE. THE HEATER WILL BE HOT. ALLOW TIME TO COOL PRIOR TO SERVICING. Weekly •...

  • Page 36: Troubleshooting

    If you are experiencing trouble with your Dispenser or it is functioning in a way that is not consistent with this manual please contact IPG Machinery Support at +1 813-345-3070 between the hours of 8am and 7pm Eastern Standard Time or via email at machsupp@itape.com.

  • Page 37: Appendix

    Kits that are comprised of multiple parts for ordering convenience, shown by having a box around a group of parts. *Components with multiple call outs will have the associated 555e model in the description. If you are unsure of the model of your 555e please contact IPG Machinery Support 813-345-3070 or machsupp@itape.com.
  • Page 38 Appendix Commonly Ordered Parts ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY WATER TANK ASSY E555-033-01 UPPER TAPE PLATE E555-018-00 BRUSH ASSY E555-132-01 WATER BOTTLE KIT E555-264-01 ASSY, TOP HEATER E555-007-01 Better Packages 555e Rev 3.1...
  • Page 39 Appendix Exterior Components ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY COVER, LEFT E555-030-00 BEZEL eMA E555-039-06 BADGE E555-055-00 BEZEL eJA E555-039-08 SWITCH PAD & MEMBRANE 555eS E555-003-01 BEZEL eFA E555-039-10 SWITCH PAD & MEMBRANE 555eSA/EFA E555-003-02 REAR COVER E555-034-00 SWITCH PAD &...
  • Page 40 Appendix Electrical Board Assembly ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY SWITCH ASSY E555-071-01 SCREW, #6-32 3/8" K-205 eSA MAIN BOARD E555-001-01 SCREW, #10-24 X 3/8 ST-1949 eLA MAIN BOARD E555-001-02 FUSE, 4A,5MM X 20MM ST-2341K eL MAIN BOARD E555-002-02 FUSE, 2A,5MMX20MM ST-2490...
  • Page 41 Appendix Drive Assembly 11 12 ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY SCREW #4-40 X .25” ST-2440 SHAFT, TAPE DRIVE e555-024-00 LENGTH SENSOR ASSY E555-068-01 SPROCKET, FEED SHAFT ND-114-A ENCODER WHEEL E555-039-02 MOTOR CHAIN, LOOP 13-3/4" ND-116 E-RING FM-101-A eSA/eLA/eL/eS MOTOR...
  • Page 42 Appendix Tape Path ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY SIDE GUIDE E555-064-00 SHEAR TIP SPRING FM-23-HD PLATE, PIVOT SUPPORT E555-058-01 FELT/BRACKET ASSY SA-10X RETAINING RING 3/16” ST-2337 PIVOT ROD E-580-SA ASSY, LIFT ROLLER BRACKET E555-098-01 TENSION SPRING SA-13 PLATE, PIVOT SUPPORT E555-058-01...
  • Page 43 Appendix Solenoid and Cutting Assembly ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY eS/eSA/eL/eLA SOLENOID SHELF ASSY E555-048-01 SOCKET SET SCREW FM-73 eM/eMA/eFA SOLENOID SHELF ASSY E555-048-02 SOLENOID LINK E555-020-00 eJ/eJA SOLENOID SHELF ASSY E555-048-03 LINK SPACER, RIGHT E-624 PLUNGER SCREW E-718...
  • Page 44 Appendix Idler Assembly ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY E CLIP FM-94 IDLER HUB E-627 PIVOT SHAFT, IDLER E555-053-00 FLAT WASHER SX-49-B COMPRESSION SPRING E-632 IDLER WHEEL SPACER WASHER FM-37 IDLER ARM E-626 IDLER WHEEL STUD E630X IDLER STOP BUSHING E-631...
  • Page 45 Appendix Frames ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY SCREW,#6x1/4" ea70 FOOT, BP555 E555-054-00 ACCESS PLATE E555-235-00 LEFT FRAME ASSEMBLY E555-010-01 SCREW, #10-24 X 3/8" E555-002-01 VERTICAL TIE PLATE E555-019-01 SOLENOID SHELF E555-014-01 RIGHT FRAME ASSEMBLY E555-011-01 BASKET E555-050-01 FLAT WASHER...
  • Page 46 Appendix Lift Cam Assembly ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY RETAINING RING 5/16 LOCKWASHER 1214 CAM, CUTTER LIFT E555-077-00 WASHER BW1-4 SHAFT, CUTTER STOP-LIFT E555-082-00 LINK-CUTTER LIFT E555-085-00 FLAT WASHER SX-49-A WAVE WASHER ST-2895 LINK, CUTTER LIFT CAM E555-084-00 SHAFT, CUTTER LIFT LEVER PIVOT E555-080-00 RETAINING RING, PUSH-ON, 1/8"...
  • Page 47 Appendix Part Replacement Kits ITEM DESCRIPTION PART NUMBER QTY ITEM DESCRIPTION PART NUMBER QTY PIVOT ROD E-580-SA BLADE KIT FM-20BX-K PIVOT ROD RETAINER E-580-RA ASSY, FEED WHEEL E555-024-01 FELT & BRACKET KIT SA-10XXK IDLER ASSY E555-053-01 Rev 3.1 555e...

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