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Summary of Contents for IPG Interpack USA 2024-SBSS
- Page 1 USER MANUAL USA 2024-SB SS USA 2024-SBSS UNIFORM SEMI-AUTOMATIC CASE SEALER For Serial Numbers: TM191 or TM691 XX X XXX Serial Numbers TM191 or TM691 XX X XXX...
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Page 2: Table Of Contents
ABLE OF ONTENTS Section 1 Table Of Contents------------------------------------------------- 2 Section 2 Revision Control--------------------------------------------------- 3 Section 2 Technical and Field Assistance------------------------------ 4-5 Section 3 Warranty-------------------------------------------------------------- 6 Section 4 Description of the USA 2024-SB SS Case Sealer------ 7 Section 5 Important Safeguards-------------------------------------------- 8-15 Section 6 Specifications------------------------------------------------------- 16-20 Section 7 Set Up Procedures------------------------------------------------ 21-34 Section 8 Operating Instructions------------------------------------------- 35-40... -
Page 3: Section 2 Revision Control
EVISION ONTROL REVISION CONTROL REV00 Initial Release UM191TW / UM691TW UDM191-00... -
Page 4: Section 2 Technical And Field Assistance
ECHNICAL SSISTANCE Technical Support This is the Interpack Model USA 2024-SB SS Uniform Side Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item. - Page 5 IELD ERVICE SSISTANCE This machine is designed to provide years of trouble free operation. If any problems arise with this machine during the normal course of operation, your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Trouble Shooting section of this manual.
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Page 6: Section 3 Warranty
ARRANTY QUIPMENT WARRANTY AND LIMITED REMEDY HE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE NTERTAPE SELLS ITS... -
Page 7: Section 4 Description Of The Usa 2024-Sb Ss Case Sealer
USA 2024-SB SS C ESCRIPTION OF EALER Bridge With Tape Head Box Single Lock USM6116 Column Assembly Right Assembly USM0391 USM0806 Compression Guide UAM0260 Roller Column UPM3227 Left Assembly USM0807 Drive Base Left Assembly Drive Base USM0812 Right Assembly USM0811 Roller UPM3226 Base Assembly... -
Page 8: Section 5 Important Safeguards
Important Safeguards There are a number of safety labels used on Interpack Carton Sealers. These labels are placed at different locations (refer to Figure 2) on the machine to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine. - Page 9 Important Safeguards Figure 2 UM191TW / UM691TW UDM191-00...
- Page 10 Important Safeguards There Are A Number Of Safety Labels Used On Intertape Carton Sealers. The illustrated label as shown is attached to the Knife Guard inside the upper and lower HSD2000 ET II Tape Head. The label warns operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application.
- Page 11 Important Safeguards The label shown is affixed to the top squeezer assembly brackets on either side of the machine. They warn the operator of a potential pinch point between the top of the case and the top squeezer rollers. Keep hand away from this area when processing a case This label affixed to the electrical control box advises service personnel to connect...
- Page 12 Important Safeguards The illustrated label shown is located on the side of the column. This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment. Note: Should Any Of The Safety Labels Placed On The Machine Be Damaged Or Destroyed, Replacements Are Available.
- Page 13 Important Safeguards Explanation of Signal Word Consequences Warning: Indicates A Potentially Hazardous Situation, Which If Not Avoided Could Result In Death Or Serious Injury Or Property Damage Caution: Indicates A Potentially Hazardous Situation, Which If Not Avoided Could Result In Minor Or Moderate Injury Or Property Damage Warning ...
- Page 14 Important Safeguards Warning To Reduce The Risk Associated With Mechanical And Electrical Hazards: a. Allow Only Properly Trained And Qualified Personnel To Operate And Service This Equipment. Operator Skill Level Descriptions Skill “A”: Machine Operator This Operator Is Trained To Use The Machine With The Machine Controls, To Feed Cases Into The Machine, Make Adjustment For Different Case Sizes, To Change The Tape And To Start, Stop, And To Re-Start Production Important: The Area Supervisor Must Ensure That The Operator...
- Page 15 Important Safeguards Operators Skill Level Required To Perform The Following Tasks On The Machine Operator Skill Number Of Operation Machine Condition Level Operators Running With Safety Protections Machine Installation & Set Up B & C Disabled Stopped By Pressing The Adjusting Case Size Emergency Stop Button Stopped By Pressing The...
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Page 16: Section 6 Specifications
PECIFICATIONS USA 2024-SB SS Machine Dimensions Figure-3 Machine Weight: 560 lbs. (159 kg) crated UM191TW / UM691TW UDM191-00... - Page 17 PECIFICATIONS USA 2024-SB SS Machine Components Tape Head See Section 7, Page 31 In This Manual For Tape Loading & Threading Case Width Adjustment Top Squeezer Conveyer Height Adjustment Control Box Figure-4 UM191TW / UM691TW UDM191-00...
- Page 18 PECIFICATIONS 1. Operating Conditions Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry cartons. 2. Power Requirements Electrical - 115 VAC, 60 HZ, 5.0 A (560 Watts) Compressed Air – N/A This machine comes standard with two gear motors, one on each drive base and an electrical box.
- Page 19 4. Tape Specifications Use Intertape Brand Pressure Sensitive Carton Sealing Tape. The machine can accommodate 2” (48mm) or 3” (72mm) wide tape, depending on tape heads supplied. A maximum tape roll diameter of 16” (406 mm) on a 3” (76 mm) diameter core can be installed on the tape head.
- Page 20 5. Carton Specifications Type Regular Slotted Containers (RSC) Other Style Cases May Be Processed. Consult Factory For Details. Material 125 To 275 PSI Bursting Test, Single Or Double Wall B Or C Flutes. Weight 0 to 65 lbs. (0 to 29.5 kg) Size ...
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Page 21: Section 7 Set Up Procedures
ROCEDURES 1. Receiving and Handling The machine is shipped to the customer fixed to a pallet. The machine is enclosed with either a corrugated sleeve and cap or an HSC corrugated box. The sequence below is step by step instructions to remove all packing materials. ... - Page 22 ROCEDURES 2. Caster Installation (If Purchased) Caster Installation Requires Raising The Machine To Access The Bottom Of Each Leg. Please Follow All Possible Safety Procedures Prior To And During This Process A. With A Fork Lift, Raise The Machine To Allow Access To The Bottom Of Each B.
- Page 23 ROCEDURES 3. Machine Height Adjustment Machine Height Adjustment Requires Raising The Machine To Adjust Each Leg. Please Follow All Possible Safety Procedures Prior To And During This Process. The Carton Sealer must be installed on near level ground. Use the adjustable legs to ensure that the machine is level and firmly on the ground (no rocking).
- Page 24 ROCEDURES 4. Installation of Interpack Brand In-Feed and Exit Roller Tables (If Purchased) Case Direction Figure-9 a. Install Four (4) Mounting Studs Into Machine Base With Hardware Included With Figure-9 Roller Table. Per b. Utilizing The Slots In The Roller Table, Attach Roller Table To Machine Base By Locating Mounting Studs In Slots On Roller Table And Push Down To Lock In Place.
- Page 25 ROCEDURES 5. Installation of External In-Feed and Exit Conveyors Exit Conveyor In-Feed Conveyor Figure-10 1. Customer supplied in-feed conveyor (if used) should provide straight and level entry into the case sealer. 2. Customer supplied gravity exit conveyor (if used) should be straight and declined no more than 20mm/meter away from the machine to convey the sealed cartons away from the machine.
- Page 26 ROCEDURES 6. Machine Final Assembly The machine is shipped with all adjustment handles installed. Location of Adjustment Handles. Figure-11 UM191TW / UM691TW UDM191-00...
- Page 27 ROCEDURES 7. Connecting Utilities Electrical Start E-Stop Figure-12 An eleven foot (11’) standard three conductor power cord with plug is provided for 115 V, 60 Hz, 15 amp electrical service. The receptacle must be properly grounded. Before the machine is plugged into the receptacle, ensure that all materials are removed from the machine.
- Page 28 ROCEDURES 8. Relocating Operator Controls This case sealer is shipped with the operator controls mounted on the left hand side of the machine (when viewed from the in feed of the machine). Certain machines have the ability to relocate the operator controls to the opposite side. Figure-13 Re-Locating Adjustment Handles.
- Page 29 ROCEDURES Re-Locating Electrical Control Box Start E-Stop Figure-15 Moving the control box to the opposite side of the machine requires disconnecting and reconnecting electrical wires and components. Only trained and qualified service technicians should access an open control box. Please follow all possible safety procedures prior to and during this process.
- Page 30 ROCEDURES 9. Removing Tape Heads Prior to Tape Loading Removing Upper Tape Head Figure-16 1. Slide Tape Head Toward The Infeed End Of Machine And Rotate Up. 2. Slide Tape Head Toward The Exit End Of Machine And Lift Out Of Rear Slot. Removing Lower Tape Head Top Tape Head Box Assembly Removed For...
- Page 31 ROCEDURES 10. Tape Loading The HSD 2000-ET II Tape Heads accommodate 2-inch (48mm) wide tape rolls, while the HSD 2000-ET II/3" Tape Heads accommodate 3-inch (72mm) wide rolls. 1. Place the tape head onto a sturdy, flat surface. 2. Move the peel off roller away from the mandrel. 3.
- Page 32 ROCEDURES ARNING HE KNIFE CONTAINED IN THE EAD IS EXTREMELY SHARP SE CAUTION WHEN THREADING THE TAPE TO AVOID PERSONAL INJURY 11. Tape Threading Preparation Figure-19 Threading the tape in the Tape Head does not require any special tools. Pull approximately twelve (12) inches of tape from the roll and fold in half lengthwise, adhesive side to adhesive side.
- Page 33 ROCEDURES 12. Tape Threading TAPE ROLL PEEL OFF ROLLER ADHESIVE SIDE GUIDE CLUTCH ROLLER ROLLER GUIDE ROLLER GUIDE ROLLER TAPE GUIDE SHOE APPLICATION Adhesive Clutch Roller ROLLER Side Guide Roller Knurled Guide Roller Guide Roller Figure-20 Figure-21 Figure-20 1. As Illustrated In , First Thread The Tape Tail Over The Peel Off Roller.
- Page 34 ROCEDURES 13. Re-Installing Tape Heads Figure-22 1. Insert Exit End of Tape Head into Rear Slots. 2. Rotate Front of Tape Head Down Into Front Slots 3. Push Front of Tape Head Down to Seat in Bottom of Slot. UM191TW / UM691TW UDM191-00...
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Page 35: Section 8 Operating Instructions
PERATING NSTRUCTIONS Case Size Set Up Functions Figure-23 UM191TW / UM691TW UDM191-00... - Page 36 1. Initial Condition Figure-24 Figure-25 Figure-26 Figure-24 a. Raise the upper head as shown in Figure-25 b. Open Side Drives or Centering Guides as shown in Figure-26 c. Loosen Each Locking Knob And Open Top Squeezers as shown in UM191TW / UM691TW UDM191-00...
- Page 37 2. Preparation Of Case To Be Processed Figure-27 Figure-28 a. Flap Folding Figure-27 i. Fold Minor Flaps In As Shown In Figure-28 ii. Fold Major Flaps In As Shown In Figure-29 Figure-30 b. Over Fills And Void Fills. Figure-29 Figure-30 Over Fills As Shown In And Void Fills As Shown In Should Be Avoided To Assure Proper Processing Of The Corrugated Case.
- Page 38 3. Case Height Adjustment Figure-31 Figure-32 a. Insert The Case To Just Before Front Roller Of Lower Tape Head As Shown In Figure-31 b. Move Locking Handle To Unlock Position. Lower Upper Head Until Upper Head Contacts Top Of Case. Upper Head Should Contact Case Firmly Enough To Keep Major Flaps Closed But Not Restrict Processing Of Case Or Score The Top Of Case.
- Page 39 4. Case Width Adjustment Turn Case Width Handle As Shown in Figure-33 Until Side Drive Belts Contact Case. Side Drive Belts Should Contact The Case Firmly Enough So Case Processes Smoothly But Not So Firm As To Score The Side Of The Case.
- Page 40 6. Power On. Rotate The E Stop Clockwise 1/4 Turn To Reset The Knob As Shown In Figure-35 Push The Green Start Button To Start The Machine And Process The Case Figure-35 7. Review Of Case Processing Case Should Process Smoothly Through The Machine And Apply The Tape Evenly To Each Top And Bottom Major Flap With A 2 ¼”...
- Page 41 ROUBLE HOOTING The USA 2024-SB SS is fabricated with high quality components that provide trouble-free operation for a long period of time. However, should a problem occur, we recommend that you consult the following table. If the problem you encounter is not discussed in this table, call Interpack Technical Support (see page 2 of this document).
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Page 42: Section 8 Troubleshooting
ROUBLESHOOTING ONTINUED Trouble Possible Causes Solutions Case Processes But Product Does Not Support The End Insert Proper Dunnage Material Leading End Panel Is Panel Of The Case To Provide Support Crushed Main Spring Tension On Tape Head Reduce Main Spring Tension. Too Strong See Tape Head Manual Provided With Tape Head... - Page 43 ROUBLESHOOTING ONTINUED Trouble Possible Causes Solutions Rear Tape Leg Is Tape Threaded Incorrectly Review Tape Threading Page 33 Folded Or Wrinkled Adhesive Build Up In Tape Path Clean Tape Guide Rollers To Provide A Free Rotation Clean Tape Path, Blade Dull Blade Replace Blade Excessive Unwind Tension From...
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Page 44: Section 9 Recommended Spare Parts List
ECOMMENDED PARE ARTS This Machine Is Designed To Provide Years Of Trouble Free Operation. However, Maintaining A Small Inventory Of Spare Parts Assures Minimum Downtime In The Event Of A Problem. We Recommend That You Stock The Following Spare Parts. ESCRIPTION UMBER ECOMMENDED... - Page 45 REVENTATIVE AINTENANCE The USA 2024-SB SS has been designed and manufactured with the finest components to provide long, trouble free performance. General preventive maintenance will improve performance and prolong the life of the case sealer Please review the illustrations and chart below for information regarding machine And Tape Head maintenance Machine Preventative Maintenance Chart Frequency...
- Page 46 REVENTIVE AINTENANCE Tape Head Preventative Maintenance Chart Frequency Item Action Required Material Weekly Monthly Quarterly Lubricate Lightweight oil Blade Guard Oiler Pad Re-tighten any loose hardware Hardware Replace any missing hardware Inspect for wear Cutter Blade Clean Solvent Cleaner Mandrel Assembly Disassemble &...
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Page 47: Section 10 Preventive Maintenance
REVENTIVE AINTENANCE Cleaning The Machine Side Belt Drive Base Column Shaft Connecting Chain Figure-36 Warning! Please Exercise All Safety Precautions Prior To Starting This Procedure. Disconnect Electrical Power And Wear Approved Safety Glasses a. Side Belt Drive Base Insert An Air Nozzle Along The Top Edge Of The Belt Into The Opening Of The Drive Base And Clean Out Any Dust And Dirt b. - Page 48 REVENTIVE AINTENANCE Lubricating the Machine Column Shaft Acme Drive Base Shaft Centering Chain Figure-37 a. Column Shaft. Lubricate Both Shafts With Industrial Grade Silicone. b. Acme Drive Base Shafts. Lubricate Both Shafts With Light Machine Grease. c. Centering Chain. Lubricate Chain With Chain Lubricant. UM191TW / UM691TW UDM191-00...
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Page 49: Section 11 Machine Maintenance & Adjustment
& A ACHINE AINTENANCE DJUSTMENT Drive Belt Replacement Using a 4mm Allen key, remove screws (2) and remove drive base cover. Using appropriate Allen key and wrench, loosen belt tensioning bolts. Remove worn belt and replace with new belt. Using appropriate Allen key and wrench, tighten belt tensioning bolts. - Page 50 Intertape S/B drive idler pulleys are engineered to self-track to center. After tensioning, if the belts do not track on center, contact maintenance or your IPG Distributor. Using a 4mm Allen key, replace drive base cover as shown. UM191TW / UM691TW...
- Page 51 Intertape S/B drive idler pulleys are engineered to self- track to center. After tensioning, if the belts do not track on center, contact maintenance or your IPG Distributor. Using a 4mm Allen key, replace drive base cover as shown. UM191TW / UM691TW...
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Page 52: Section 12 Optional Equipment
PTIONAL QUIPMENT 3” Tape Head 2” Tape Head 3 Flap Folders Exit Table In Feed Table Castors In Feed Table With Hold Down Device UM191TW / UM691TW UDM191-00... -
Page 53: Section 13 Schematic Diagrams
CHEMATIC IAGRAMS Electrical Drawing UM191TW / UM691TW UDM191-00... -
Page 54: Section 14 Appendix A-Illustrations And Parts Lists
UM191TW UM691TW... - Page 55 UM191TW UM691TW...
- Page 56 USM7572...
- Page 57 USM7572...
- Page 58 UAM0414...
- Page 59 UAM0414...
- Page 60 UAM0415...
- Page 61 UAM0415...
- Page 62 USM7573...
- Page 63 USM7573...
- Page 64 USM1402...
- Page 65 USM1402...
- Page 66 UAM0377...
- Page 67 UAM0377...
- Page 68 USM1231...
- Page 69 USM1231...
- Page 70 USM1230...
- Page 71 USM1230...
- Page 72 USM6139...
- Page 73 USM6139...
- Page 74 USM6140...
- Page 75 USM6140...
- Page 76 USM1229...
- Page 77 USM1229...
- Page 78 UAM0374...
- Page 79 UAM0374...
- Page 80 UAM0371...
- Page 81 UAM0371...
- Page 82 UAM0372 UAM0373...
- Page 83 UAM0372 UAM0373...
- Page 84 USM0391...
- Page 85 USM0391...
- Page 86 USM0823...
- Page 87 USM0823...
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