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IPG INTERPACK ET XTREME H230 Series Manual

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USER MANUAL
ET XTREME
WITH PATENTED TECHNOLOGY
For Serial Numbers:
H230 XX X XXX
H430 XX X XXX

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Summary of Contents for IPG INTERPACK ET XTREME H230 Series

  • Page 1 USER MANUAL ET XTREME WITH PATENTED TECHNOLOGY For Serial Numbers: H230 XX X XXX H430 XX X XXX...

  • Page 2: User Notes

    User Notes For all IPG product manuals please visit www.itape.com/systems-manual or use this QR code Interpack ET xtreme Rev 11.0...

  • Page 3: Table Of Contents

    Machine Components Operating Speed Tape Specifications Operating Conditions Carton Specifications Set-up Procedure Receiving and Handling Ordered With IPG Case Sealers Ordered Separately Set up Tape Loading Tape Threading Diagram Adjustments Changing the Front Tape Leg Lengths Changing the Rear Tape Leg Lengths...

  • Page 4: Technical Assistance

    Technical Assistance This is the Interpack Model ET xtreme Tape Head you ordered. It has been set up and tested in our factory with IPG manufactured Pressure Sensitive Tape. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.
  • Page 5 IPG Machinery Support. Field Service Support is available from your IPG Authorized Distributor at additional cost if the problem cannot be remedied after consulting the troubleshooting section of this manual.

  • Page 6: Warranty Information

    Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: The IPG Pressure Sensitive Tape Heads’ knife blades, springs and wipe down rollers will be free from all defects for a period of ninety (90) days.

  • Page 7: General Information

    Troubleshooting section of this manual. ET xtreme Tape Head is designed to apply IPG brand pressure sensitive tape (PST) to the center seam of regular slotted ET xtreme corrugated cartons. The Tape Head can be adapted into a variety of manufactured case sealers.

  • Page 8: Important Safeguards

    Important Safeguards ET xtreme Case Sealer. These labels are placed at different locations on the There are a number of safety labels used on the machine to warn operators and service personnel of possible dangers (refer to Figure 3). Please read the labels on the machine and the following safety precautions before using the machine.

  • Page 9: Label Placement

    Label Placement Located on Knife Guard Figure 2: Label Placement Rev 11.0 H230T/H430T...

  • Page 10: Safety Label Descriptions

    Safety Label Descriptions The labels shown is affixed to the upper rear of the tape head on the serial plate side. It warns operators and service personnel of the presence of the moving components. Figure 3: Moving Parts Warning Replacement number: UPM3819 The labels shown is affixed to center of tape head on the larger of the two split side plate frames.

  • Page 11: Machine Nameplate

    Machine Nameplate Tape Threading Diagram Serial Number H230 25A 000 Manufacturer Details Figure 6: Label Identification Reading Interpack Serial Numbers Year and Month of Machine Production Model Identifier Manufacture Number H230 25A 000 Rev 11.0 H230T/H430T...

  • Page 12: Important Safeguards

    Important Safeguards Explanation of Signal Word Consequences WARNING: INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY OR PROPERTY DAMAGE CAUTION: INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED COULD RESULT IN MINOR OR MODERATE INJURY OR PROPERTY DAMAGE WARNING To reduce the risk associated with mechanical, pneumatic, and electrical hazards: ◦...

  • Page 13: Operator Skill Level Descriptions

    Important Safeguards Operator Skill Level Descriptions These descriptions and levels are uniform across all IPG Case Sealers Skill “A” Machine Operator This operator is trained to use the Case Sealer with the machine controls, to feed cases into the machine, make adjustments for different case sizes (RSA series machines), to change tape, to start, stop, and restart production, and to clear jams and perform basic troubleshooting.

  • Page 14: Specifications

    Specifications ET xtreme Dimensions 2 in. Tape Head Weight: 9 lbs. (4kg) 3 in. Tape Head Weight: 9.9 lbs. (4.5 kg) 2” Head 3.26” (83mm) 14.87” 3” Head 4.26” (108mm) (378mm) 2.37” (60mm) 17.98” (380mm) 3.00” (76mm) .75” (19mm) .43” (11mm) 10.94”...

  • Page 15: Machine Components

    Specifications Machine Components Spring Loaded Peel Off Arm Main Spring One Way Clutch Dual Independent Wiping Tabs Knife Guard Knife Arms Figure 8: Components Rev 11.0 H230T/H430T...

  • Page 16: Operating Speed

    The ET xtreme can operate as expected in case sealers with belt speeds up to 140 ft/min (42.6 m/min). Tape Specifications Use only IPG Brand Pressure Sensitive Tape. The ET xtreme can accommodate tape widths of 2in. (50mm) on H230 models or 3 in. (75mm) on H430 models.

  • Page 17: Set-Up Procedure

    PRIOR TO SIGNING FOR THE TAPE HEAD INSPECT IT FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPPING Ordered With IPG Case Sealers IPG Case Sealers come standard with ET xtreme tape heads installed. These will already have the mounting adapters and main springs installed. Ordered Separately When ordered on their own ET xtreme tape heads will ship in a box with assorted adapters, springs, and any other ordered components will be included.

  • Page 18: Tape Loading

    Set-up Procedure Tape Loading Loading tape is the same on all versions of the ET xtreme. Model H275 can take tape up to 2 in. (50mm) wide tape rolls, model H775 can take up to 3 in. (72mm) wide rolls. Follow the below instructions to load a new roll of tape onto the ET xtreme. CAUTION: LOADING TAPE WILL BRING AN OPERATORS HANDS CLOSE TO THE AREA OF THE CUTTING BLADE.

  • Page 19: Tape Threading Diagram

    Set-up Procedure Tape Threading Diagram Direction of Tape Unwind Peel-Off Roller Tape Mandrel Adhesive Side Clutch Roller Idle Roller Split Roller Dual Independent Tape Shoe Wiping Tabs Knife Blade Front Application Roller Rear Application Roller WARNING: THE KNIFE CONTAINED IN THE TAPE HEADS IS EXTREMELY SHARP. USE CAUTION WHEN THREADING THE TAPE OR PERFORMING MAINTENANCE TO AVOID INJURY.

  • Page 20: Changing The Front Tape Leg Lengths

    Adjustments Changing the Front Tape Leg Lengths For safe sealing, the tape leg length has been factory set at 23/4 inches (70mm). The tape leg, however, can be lengthened or shortened if desired. To adjust the front tape leg length loosen the two M6 Shorter Tape Leg screws that secure the Clutch Roller Assembly to the back frame plate of the tape head.

  • Page 21: Clutch Roller Adjustment

    Friction Nut at the end of the roller counterclockwise, it requires a 10mm wrench. Small adjustments can result in large tape changes. It is recommended to consult IPG Machinery Support before tightening the clutch roller. Over tightening can result in stretched tape leading to weakened adhesion, inconsistent tape legs, no tape being applied, and tape breaks.

  • Page 22: Main Spring Adjustment

    Adjustments Main Spring Adjustment The main spring retainers are factory-set for common applications. The top tape head needs lighter springs (UPH0910), while the bottom needs heavier springs (UPH1091). ET xtreme tape heads can run up to 90 ft/min (27.4 m/min). The box type and speed determine the best spring setting.

  • Page 23: Knife Arm Spring Adjustment

    Adjustments Knife Arm Spring Adjustment The knife arm spring is factory set but may need to be adjusted when case sealer speeds are high. If tape is consistently not being cut or rear tape legs are unexpectedly long the knife arm spring may need adjustment. Increasing the force on the knife arm will increase the force in which the knife arm returns to its home position and the speed that which the knife blade will cut through the tape.

  • Page 24: Tape Mandrel Adjustments

    13mm socket access. Tightening this nut will increase tension on the mandrel until it locks and will not rotate. Loosening the nut will allow the mandrel to rotate more freely. Very small adjustments will have large effects . It is recommended to contact IPG Machinery Support before making this adjustment. Mandrel Lock Nut...

  • Page 25: Preventative Maintenance

    Preventative Maintenance The ET xtreme Tape Head has been designed and manufactured with the finest components to provide long, trouble-free performance. General preventive maintenance will improve performance and prolong the life of the tape head. Review the illustrations and chart below for information regarding machine maintenance. WARNING: TURN OFF ELECTRICAL POWER SUPPLY AND PNEUMATIC SUPPLY (WHEN APPLICABLE) BEFORE PERFORMING MAINTENANCE.

  • Page 26: Blade Guard Oiler Pad

    Preventative Maintenance Blade Guard Oiler Pad WARNING: THE KNIFE CONTAINED IN THE TAPE HEADS IS EXTREMELY SHARP. EVEN A DULL BLADE CAN BE SHARP ENOUGH TO CUT. The blade in the ET xtreme is kept behind a patented (US-10384904-B2) magnetic red plastic knife guard. The blade cover maintains a closed position via a torsion spring.

  • Page 27: Cleaning And Changing The Front Application Roller

    Preventative Maintenance Cleaning and Changing the Front Application Roller The front urethane application roller will wear overtime as it makes contact with every carton that passes through. The roller may be cleaned with a mild detergent (soap and water). Do not use any solvent or industrial cleaners on the roller. To remove the roller for cleaning remove the two M6 screws Two Allen wrenches will be necessary.

  • Page 28: Cleaning And Changing The Rear Application Roller

    Preventative Maintenance Cleaning and Changing the Rear Application Roller The rear urethane “wobble” application roller will wear overtime as it makes contact with every carton that passes through. The roller may be cleaned with a mild detergent (soap and water). Do not use any solvent or industrial cleaners on the roller. To remove the roller for cleaning remove the two M6 screws Two Allen wrenches will be necessary.

  • Page 29: Replacing The Dual Independent Wiping Tabs

    Preventative Maintenance Replacing the Dual Independent Wiping Tabs The patented dual independent wipe tabs (US-20240326347-A1) assist in wiping down the top center seam of the case. While the blue wipe down rollers perform much of the wipe down, the wipe down tabs enhances the wipe down as it can better conform to the irregularities of the top of the case such as over fills, void fills and the “wash-board”...

  • Page 30: Replacing The Blade Guard And Guard Torsion Spring

    Preventative Maintenance Replacing the Blade Guard and Guard Torsion Spring WARNING: THE KNIFE CONTAINED IN THE TAPE HEADS IS EXTREMELY SHARP. EVEN A DULL BLADE CAN BE SHARP ENOUGH TO CUT. Over time the actuation of the knife blade guard will fatigue the torsion spring. The guard may also experience impacts that can damage the plastic housing.

  • Page 31: Replacing The Knife Guard Spring

    Preventative Maintenance Replacing the Knife Guard Spring Over time the knife arm spring can fatigue and weaken or break and need to be replaced. The knife arm spring is located at the front of the tape head and is attached to a support rod and post on the knife arm. To replace the knife arm spring remove the retaining ring on the knife arm post.

  • Page 32: Cleaning The Tape Path

    Preventative Maintenance Cleaning the Tape Path The rollers of the tape head should be cleaned on a regular basis to keep proper functionality and smooth operation. If a tape jam occurs or the tape has been threaded incorrectly adhesive may buildup in and on the rollers. When cleaning use a mild detergent (soap and water).

  • Page 33: Replacing Mandrel Sprags

    Preventative Maintenance Replacing Mandrel Sprags Over time the sprags will wear down. The red hooked sprag is essential in keeping the tape centered on the mandrel. The black sprags help keep even pressure and should be replaced at the same time as the red one. The sprags are secured by a self tapping screw accessible from the back side of the mandrel.

  • Page 34: Recommended Spare Parts

    Preventative Maintenance Recommended Spare Parts WARNING: TURN OFF ELECTRICAL POWER SUPPLY AND PNEUMATIC SUPPLY (WHEN APPLICABLE) BEFORE PERFORMING MAINTENANCE. THE CUT-OFF BLADE IS EXTREMELY SHARP USE CUT RESISTANT GLOVES WHEN REPLACING THE BLADE. ET xtreme 2” Tape Head Serial Starting With H230 UH1010 Spare Parts Kit Description Item Number...

  • Page 35: Troubleshooting

    IPG Machinery Support at machsupp@itape.com or 803-345-3070. When contacting Is tape threaded correctly? IPG Machinery Support please have the tape head serial number ready for the fastest possible assistance. IPG Machinery Support is available Monday - Friday, 8am - 7pm Eastern Standard Time.
  • Page 36 Reduce clutch roller tension (small adjustments can make big changes) Is the tape path dirty? Clean the tape path with mild Contact IPG detergent and water. Machinery Support IPG Machinery Support 877-447-4832 Option 4 Interpack ET xtreme Rev 11.0...
  • Page 37 Troubleshooting Tape Does Not Cut Rev 11.0 H230T/H430T...

  • Page 38: Appendix B Parts Listing

    SPRING MANDREL ASSY 1 UF3391 UF3391 M6 LOCKNUT UF6390 UF6390 FW 6 x 16 x 1 Not all assemblies are sold as assemblies please consult IPG Machine Support for details. UPH7678 UPH7678 SPRING GUIDE UPH7427 UPH7427 COMPRESSION SPRING 1 UPH8123...
  • Page 39 Appendix B Main Explosion ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION USH1122 USH1123 KNIFE ARM ASSEMBLY USH1120 USH1119 FRONT ARM ASSY USH1124 USH1125 CLUTCH ASSEMBLY USH1118 USH1114 COVER FRAME ASSY USH1121 USH1103 REAR ARM ASSEMBLY UPH1424 UPH1314 SAFETY COVER 2" USH4133 USH4133 LINK ASSEMBLY...
  • Page 40 Appendix B Knife Arm Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UAH0176 UPH1371 KNIFE ARM WITH BUSHINGS 1 UPH4930 UPH4930 KNIFE ARM EXTENSION UF7008 UF7008 BHCS M4-0.7 x 6mm UPH0193 UPH0271 BLADE UAH0206 UAH0207 KNIFE GUARD UF3276 UF3276 BHCS M5-0.8 x 6mm UPH7009 UPH7009...
  • Page 41 Appendix B Front Arm Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UF6402 UF6402 FW PTFE UF9170 UF9170 FHCS M3-0.5 x 12mm UPH8143 UPH8143 SPRING UF6425 UF6425 SS FHCS M3-0.5 x 30MM 1 UPH1439 UPH1440 ROLLER CORE...
  • Page 42 Appendix B Clutch Roller Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UF5399 UF5399 FHCS M5-0.8 x 25mm UPH1391 UPH1391 CLUTCH BRACKET UPH1455 UPH1452 SHAFT, 10mm UF6389 UF6389 NYLON WASHER METRIC 1 UPH1453 UPH1452 GUIDE ROLLER UF6388 UF6388 NYLON FLAT WASHER UF3557 UF3557 RETAINING RING 10mm...
  • Page 43 Appendix B Left Frame Assembly 12 13 ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UPH1017 UPH1017 STOP RETAINER ETM UPH1515 UPH1515 URETHANE STOP UPH1365 UPH1365 COVER FRAME UF3282 UF3282 FHCS M5-0.8 x 12mm UF3277 UF3277 FHCS M5-0.8 x 16mm UF9170 UF9170 FHCS M3-0.5 x 12mm...
  • Page 44 Appendix B Rear Arm Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UPH1294 UPH1295 SHAFT, REAR ARM UPH4803 UPH4804 REAR WIPE ROLLER UF3791 UF3791 SS SSS M6-1.0 x 30 UPH1362 UPH1362 SHAFT 12mm Dia. UPH4674 UPH4674 PIVOTING BEARING 12mm UF4325 UF4325 BHCS M4-0.7 x 12mm...
  • Page 45 Appendix B Link Arm Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UPH4889 UPH4889 ROD END BEARING 2 UF3735 UF3735 M8 NUT UPH4802 UPH4802 LINK ROD UPH4801 UPH4801 ROD EYE SUPPORT 1 UF6337 UF6337 FW PTFE Rev 11.0 H230T/H430T...
  • Page 46 Appendix B Mandrel Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UF5904 UF5904 FHCS M5-0.8 x 20mm UF3282 UF3282 FHCS M5-0.8 x 12mm UPH4808 UPH4808 MANDREL ARM UF4512 UF4512 M8 LOCKNUT UPH4800 UPH4800 ADJUSTMENT SLEEVE 1 UPH7689 UPH7689 NYLON SPACER UPH1006 UPH1006 FRICTION WASHER...
  • Page 47 Appendix B Knife Spring Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UAH0151 UAH0151 SPRING MANDREL ASSY 1 UF3391 UF3391 M6 LOCKNUT UF6390 UF6390 FW 6 x 16 x 1 UPH7678 UPH7678 SPRING GUIDE UPH7427 UPH7427 COMPRESSION SPRING 1 UPH8123 UPH8123 SPRING BARREL V2...
  • Page 48 Appendix B Right Frame Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UF3277 UF3277 FHCS M5-0.8 x 16mm UF3282 UF3282 FHCS M5-0.8 x 12mm UPH1313 UPH1313 MAIN FRAME UF6336 UF6336 FW PTFE UPH1422 UPH1364 SHAFT 12mm DIA. UPH1515 UPH1515 URETHANE STOP UPH1017 UPH1017...
  • Page 49 Appendix B Peel Off Arm Assembly ITEM PART NUMBER 2" PART NUMBER 3" DESCRIPTION UF7018 UF7018 RETAINING RING 16mm UPH1351 UPH1353 PEEL-OFF ROLLER SHAFT 1 UPH1354 UPH1355 PEEL ROLLER UPH1379 UPH1379 SPACER RING UF3283 UF3283 BHCS M5-0.8 X 10mm UPH1350 UPH1350 PEEL-OFF BLOCK UF3781...

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Interpack et xtreme h430 series

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