ABB OmniCore A400XT Product Manual

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OmniCore A400XT

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Page 1 ROBOTICS Product manual OmniCore A400XT...
Page 2 Trace back information: Workspace 24B version a12 Checked in 2024-06-17 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Product documentation ........................Safety Limitation of liability ................... Safety during installation and commissioning ............Controller description OmniCore A400XT .................... Technical data for OmniCore A400XT ..............Installation Introduction to installation ................... Installation activities ..................Transporting and handling .................. 3.3.1 Lifting the controller cabinet ..............
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Page 7: Overview Of This Manual
Product manual scope The manual covers all variants and designs of the OmniCore A400XT. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
Page 8 Overview of this manual Continued References All documents can be found via myABB Business Portal, www.abb.com/myABB. Document name Document ID Product specification - OmniCore A line 3HAC091291-001 Safety manual for robot - Manipulator and IRC5 or OmniCore con- 3HAC031045-001 troller...
Page 9: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 11: Safety
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
Page 12: Safety During Installation And Commissioning
The integrator of the robot system is required to perform a risk assessment. Related information See the product manual for the connected robot controller. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 13: Controller Description
2.1 OmniCore A400XT About OmniCore A400XT The OmniCore A400XT is one of the OmniCore A line cabinets. OmniCore A line is a series of cabinets for integration of, for example, application equipment with the same high degree of flexibility as the OmniCore controllers.
Page 14: Technical Data For Omnicore A400Xt
2 Controller description 2.2 Technical data for OmniCore A400XT 2.2 Technical data for OmniCore A400XT Overview OmniCore A400XT is intended to be used in industrial environment. xx2400001196 Dimensions Parameter Value Width 650 mm Depth 466 mm Height 1,138 mm Weight...
Page 15 2 Controller description 2.2 Technical data for OmniCore A400XT Continued Transportation and storage conditions Parameter Value Minimum ambient temperature -40°C (-40°F) Maximum ambient temperature +55°C (+131°F) Maximum ambient temperature (less than 24 +70°C (+158°F) hrs) After storage, the operating conditions inside the controller must be met for at least 6 hours.
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Page 17: Installation
3.1 Introduction to installation General This chapter contains assembly instructions and information for installing the OmniCore A400XT at the working site. See also the product manual for the robot controller of the same size as the OmniCore A400XT. The installation must be done by qualified installation personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations.
Page 18: Installation Activities
Install the required DIN rails and terminal The number of rails depend on the size of rails from the installation kit. the controller. Install options and additional process equipment. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 19: Transporting And Handling
The following figure shows the maximum angle between the lifting straps when lifting the controller. The weight of the controller module is detailed in section Weight on page ° 0 xx2100000343 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 20: Unpacking
Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.
Page 21: Storing
3 Installation 3.3.3 Storing 3.3.3 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 22: On-Site Installation
3.4.1 Securing and stacking the cabinet Securing the controller The controller can be secured to the ground. The figure below shows the bolt pattern for the OmniCore A400XT controller. The diameter of the four bolt holes are 14 mm. xx2200001823...
Page 23: Connecting Protective Earth
Use PE0 on the front panel to connect the cabinet to protective earth: xx2400001198 Note All connections between the cabinet and protective earth must comply with the local electrical requirements. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
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Page 25: Maintenance
Activities and intervals Equipment Maintenance Interval Detailed in section: activity Control cabinet Cleaning Cleaning of the controller cabinet on page 26 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 26: Cleaning Of The Controller Cabinet
• Never use compressed air or spray with a high pressure cleaner. • Never leave the door open when cleaning the exterior. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 27: Repair
Push the door back. Turn the handle clockwise and push it back into the lock. Turn the key back and take it out. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 28: Replacing The Door Lock Insert
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore A400XT via myABB Business Portal, www.abb.com/myABB. Removing the lock insert Action Note/Illustration Open the door.
Page 29 Put the lock insert in place. Refit the cover and tighten the two screws. xx2400000101 Tightening torque: 2 Nm Close the door. Closing the door on page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 30: Replacing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore A400XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 31 Place the cable grommet assembly in the Screws: Torx pan head screw M4x8 (4 pcs) fixed installation panel and secure it with the screws. xx2400001199 Continues on next page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 32 5 Repair 5.1.3 Replacing the cable grommet assembly Continued Action Note/Illustration Close the door. Closing the door on page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 33: Replacing The Process Cable Gland
The illustration shows the location of the process cable gland on the controller. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore A400XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 34 Screws: Torx pan head screw M4x8 (4 pcs) fixed installation panel and secure it with the screws. xx2400001203 Close the door. Closing the door on page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 35: Decommissioning
See also Environmental information on page Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 36: Environmental Information
6.2 Environmental information 6.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 37: Reference Information
7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 38: Applicable Standards
– Emission standard for industrial environments ISO 13849-1:2006 Safety of machinery - Safety related parts of control systems - Part 1: General principles for design, normative reference from ISO 10218-1 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 39: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 40: Standard Toolkit For Controller
Phillips-1 Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 41: Screw Joints
The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 42: Weight Specifications
In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...
Page 43: Lifting Accessories And Lifting Instructions
The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
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Page 45: Spare Parts
8 Spare parts 8 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.
Page 46: Controller Parts
8 Spare parts 8.1 Controller parts 8.1 Controller parts Note Removed parts and spare parts must not be disassembled or opened. Continues on next page Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 47: Cabinet Parts
3HAC025309-004 Lock insert Double bit 3 3HAC025309-005 Lock insert Slot 1, 2 x 3 3HAC025309-007 Lock insert Triangular 6,5 CNOMO 3HAC025309-008 Lock insert Cylinder E1 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 48: Miscellaneous Parts
Dust ledge Spare part number Description Type Spare part level 3HAC088073-001 Dust ledge Door stop Spare part number Description Type Spare part level 3HAC083827-001 Door stop Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 49: Index
15 limitation of liability, 11 upcycling, 36 national regulations, 12 validity and responsibility, 11 operating conditions, 15 original spare parts, 11 weight, 14 Product manual - OmniCore A400XT 3HAC090255-001 Revision: A © Copyright 2024 ABB. All rights reserved.
Page 52 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2024 ABB. All rights reserved. Specifications subject to change without notice.

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