ABB M98 Technical Reference Manual
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ABB M98 Technical Reference Manual

ABB M98 Technical Reference Manual

Lubrication in gearboxes
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Lubrication in gearboxes

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Summary of Contents for ABB M98

  • Page 1 ROBOTICS Technical reference manual Lubrication in gearboxes...
  • Page 2 Trace back information: Workspace Main version a542 Checked in 2023-10-06 Skribenta version 5.5.019...
  • Page 3 Technical reference manual Lubrication in gearboxes M98, M2000, M2000A, M2004, OmniCore Document ID: 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    3.32 IRB 8700 ......................Collaborative robots IRB 14000 ......................IRB 14050 ......................CRB 1100 ......................CRB 1300 ......................Parallel arm robots IRB 360 ......................Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 6 IRB 930 ......................Other mechanical units IRBT 2005 ......................IRBT 4004/6004/7004 ..................IRBT 4003/6003/7003 ..................IRBP ....................... Motor units and gear units (M2004) ............... Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 7: Overview Of This Manual

    Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. References Information how to inspect or change lubrication oil or grease in gearboxes, as well as maintenance schedules, is found in the product manual for the respective manipulator.
  • Page 8 3HAC022033-001 Product manual - IRB 8700 3HAC052853-001 Product manual - IRB 910SC 3HAC056430-001 Product manual - IRB 910INV 3HAC068055-001 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 9 Lubrication oil for IRB 4600 in axis-4 gearbox is corrected for Type C and Other design than Type C. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 10 Lubrication for IRB 910INV is added. • Lubrication for IRB 1100 is added. • Added information for IRB 2600 type C. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 11 Lubrication for IRB 1510 is added. • Amount of oil for IRB 8700 gearbox axis 2 and 3 updated. • Lubrication for rotary unit MTE is added. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 12 This page is intentionally left blank...

  • Page 13: Introduction

    Before starting any inspection, maintenance, or changing activities of lubrication, always verify that you have the latest available revision of this manual. Any updates of the manual in between the main releases will be published on ABB Library. Contact your local ABB for information.

  • Page 14: Compatibility Of Lubrication Oils

    Groups of oil on page 14), the gearbox must be thoroughly rinsed. See Rinsing the gearbox on page Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 15 1 Flush the gearbox properly three times with Kyodo Yushi TMO 150. Use a service program when flushing. 2 Refill the gearbox with Kyodo Yushi TMO 150. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 16: Amount Of Lubrication When Ordered As Spare Part

    Optimol Long time PD2 3HAC9408-1 420 ml Shell GADUS S2 V220AC 2 3HAC042536-001 3HAB3537-1 400 g Harmonic Grease 4B No.2 3HAC037302-001 3HAC031695-001 500 g Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 17: Articulated Robots - Four Axes

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 70 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 18: Irb 460

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 300 ml The information in the table updated: September 27 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 19: Irb 660

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 300 ml The information in the table updated: June 18 2020. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 20: Irb 760

    Not applicable Axis 5 Not applicable Axis 6 3HAC032140-001 Kyodo Yushi TMO 150 850 ml The information in the table updated: July 4 2012. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 21: Articulated Robots - Six Axes

    3.5 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 5 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 3.5 gram The information in the table updated: February 19 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 22: Irb 140 Type C

    3HAC0860-1 Optimol Optigear BM 100 New wrist: 350 ml Refilling the wrist: 300 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 23: Irb 1010

    4.2 gram 3HAC038379-001 Harmonic Grease Flexolub-1A 4.2 gram 3HAC038379-001 Harmonic Grease Flexolub-1A 4.2 gram The information in the table updated: April 13 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 24: Irb 1090

    Harmonic grease 4B No. 2 4.5 gram 3HAC031695-001 Harmonic grease 4B No. 2 1 gram The information in the table updated: July 31 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 25: Irb 1100

    Harmonic grease 4B No. 2 4.5 gram 3HAC031695-001 Harmonic grease 4B No. 2 1 gram The information in the table updated: October 15 2019. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 26: Irb 1200

    32 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 9 gram 3HAC043771-001 LUBRIPLATE SYNXTREME FG-0 8.5 gram The information in the table updated: February 19 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 27: Irb 1300

    Harmonic grease 4B No. 2 8.2 gram The gearbox contains lubrication grease at delivery and no grease amount is available. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 28 3 Articulated robots - six axes 3.7 IRB 1300 Continued The information in the table updated: July 15 2020. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 29: Irb 1410

    Mobilgear 600 XP 320/XMP 320 30 ml 3HAC042536-001 Shell GADUS S2 V220AC 2 60 gram The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 30: Irb 1510

    Axis WebConfig number Type Amount 3HAC032140-001 Kyodo Yushi TMO 150 600 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 31 3HAC0860-1 Optimol Optigear BM 100 New wrist: 130 ml Refilling the wrist: 110 ml The information in the table updated: July 31 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 32: Irb 1520

    Axis WebConfig number Type Amount 3HAC032140-001 Kyodo Yushi TMO 150 600 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 33 3HAC0860-1 Optimol Optigear BM 100 New wrist: 130 ml Refilling the wrist: 110 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 34: Irb 1600/1660Id Type A

    In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 35 3HAC0860-1 Optimol Optigear BM 100 15 ml 3HAC0860-1 Optimol Optigear BM 100 240 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 36: Irb 2400

    Amount of lubrication when ordered as spare part on page Type of oil - currently used These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version. IRB 2400 /10, /16, M98, M2000, M2000A & M2004 Axis WebConfig number Type...

  • Page 37: Irb 2600

    IRB 2600-12/1.65 IRB 2600-12/1.85 Serial numbers up to IRB 2600ID-15/1.85 900 ml -100999 or -500999. IRB 2600ID-8/2.0 Axis 3 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 38 Use the type of oil specified in Technical reference manual - Lubrication in gearboxes, even though it differs from the oil specified in WebConfig. The information in the table is updated: August 29 2022. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 39 IRB 2600-12/1.65 All versions 600 ml IRB 2600-12/1.85 Axis 5 IRB 2600ID-15/1.85 All versions 15 ml IRB 2600ID-8/2.0 Axis 6 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 40 IRB 2600-12/1.85 900 ml -100999 or -500999. IRB 2600ID-15/1.85 Serial numbers up to 900 ml -100999 or -500999. IRB 2600ID-8/2.0 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 41 Use the type of oil specified in Technical reference manual - Lubrication in gearboxes, even though it differs from the oil specified in WebConfig. The information in the table is updated: May 3 2018. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 42 Axis 5-6 IRB 2600-20/1.65 IRB 2600-12/1.65 800 ml IRB 2600-12/1.85 Axis 5 IRB 2600ID-15/1.85 15 ml IRB 2600ID-8/2.0 Axis 6 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 43 Use the type of oil specified in Technical reference manual - Lubrication in gearboxes, even though it differs from the oil specified in WebConfig. The information in the table is updated: October 20 2020. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 44: Irb 4400/4450S

    Optimol Optigear BM 100 3,400 ml 3HAC0860-1 Optimol Optigear BM 100 800 ml The information in the table updated: October 25 2022. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 45 Mobilgear 600 XP 320/XMP 320 4,000 ml 11712016-604 Mobilgear 600 XP 320/XMP 320 4,000 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 46: Irb 4600

    2,060 ml 3HAC032140-001 Kyodo Yushi TMO 150 2,740 ml 2,740 ml 3HAC032140-001 Kyodo Yushi TMO 150 850 ml 850 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 47 3HAC021469-001 Shell Omala S4 WE 150 700 ml 700 ml 3HAC0860-1 Optimol Optigear BM 100 3,000 ml 3,000 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 48 Use the type of oil specified in Technical reference manual - Lubrication in gearboxes, even though it differs from the oil specified in WebConfig. The information in the table updated: September 26 2013. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 49: Irb 5710

    Mobilgear 600 XP 320 1,890 ml 3HAC032140-001 Kyodo Yushi TMO 150 370 ml The information in the table updated: May 23 2023 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 50 11712016-604 Mobilgear 600 XP 320 1,170 ml 3HAC032140-001 Kyodo Yushi TMO 150 220 ml The information in the table updated: May 23 2023 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 51: Irb 5720

    Mobilgear 600 XP 320 1,890 ml 3HAC032140-001 Kyodo Yushi TMO 150 370 ml The information in the table updated: May 23 2023 Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 52 Mobilgear 600 XP 320/XMP 320 2,360 ml 3HAC032140-001 Kyodo Yushi TMO 150 380 ml The information in the table updated: May 23 2023 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 53: Irb 6400Rf

    Mobilgear 600 XP 320/XMP 320 6.5 l 3HAA1001-294 Tribol GR 100-0 PD 0.30 l The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 54: Irb 6600/6650 Type A

    Later designs of motor attachment ~4.5 l Early designs of motor attachment ~2 l The information in the table updated: October 25 2022. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 55 Shell Tivela S 150 (new product name Shell Tivela Omala S4 WE 150) or Kyodo Yushi TMO 150. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 56 Continued Robot serial numbers, generation 2 IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
  • Page 57 Continued Robot serial numbers, generation 3 IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6. During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.

  • Page 58: Irb 6600/6650 Type B, And Irb 6600Id/6650Id Type B

    Mobilgear 600 XP 320/XMP 320 ~6.5 l 3HAC032140- Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: October 25 2022. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 59 The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 60 Kyodo Yushi TMO 150. Robot serial numbers, generation 2 IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
  • Page 61 Optimol Optigear RMO 150. Robot serial numbers, generation 3 IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6. During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.

  • Page 62: Irb 6620/6620Lx

    ~5.5 l 11712016-604 Mobilgear 600 XP 320/XMP ~3 l 3HAC032140-001 Kyodo Yushi TMO 150 Protection type Standard: ~0.3 l Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 63 11712016-604 Mobilgear 600 XP 320/XMP ~3 l 3HAC032140-001 Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 64: Irb 6640/6640Id

    Wrist type 2: Kyodo Yushi TMO 150 ~0.4 l 3HAC032140-001 The information in the table updated: October 25 2022. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 65 11712016-604 Mobilgear 600 XP 320/XMP ~5 l 11712016-604 Mobilgear 600 XP 320/XMP ~6 l The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 66: Irb 6650S

    The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 67 Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. A field service information SI10176, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, and 6 from Shell Tivela S 150 (new product name Shell Omala S4 WE 150) to Kyodo Yushi TMO 150.
  • Page 68 During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. Robot...

  • Page 69: Irb 6660

    Mobilgear 600 XP 320/XMP 320 ~6.5 l 3HAC032140- Kyodo Yushi TMO 150 ~0.4 l The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 70: Irb 6700

    Kyodo Yushi TMO 150 ~3.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~3.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~2.5 l Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 71 Mobilgear 600 XP 320/XMP 320 ~4.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~0.7 l The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 72: Irb 6710

    Mobilgear 600 XP 320/XMP 320 2,360 ml 3HAC032140-001 Kyodo Yushi TMO 150 380 ml The information in the table updated: May 16 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 73: Irb 6720

    Mobilgear 600 XP 320/XMP 320 3,200 ml 3HAC032140-001 Kyodo Yushi TMO 150 600 ml The information in the table updated: May 16 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 74: Irb 6730

    Mobilgear 600 XP 320/XMP 320 3,200 ml 3HAC032140-001 Kyodo Yushi TMO 150 600 ml The information in the table updated: May 16 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 75: Irb 6740

    Kyodo Yushi TMO 150 3,800 ml 3HAC032140-001 Kyodo Yushi TMO 150 4,300 ml 3HAC032140-001 Kyodo Yushi TMO 150 2,600 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 76 Mobilgear 600 XP 320/XMP 320 3,200 ml 3HAC032140-001 Kyodo Yushi TMO 150 600 ml The information in the table updated: May 16 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 77: Irb 6790

    Mobilgear 600 XP 320/XMP 320 ~3.5 l 3HAC032140-001 Kyodo Yushi TMO 150 ~0.5 l The information in the table updated: May 25 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 78: Irb 7600

    ~4 l Secondary gearbox 3HAC032140-001 Kyodo Yushi TMO 150 ~0.7 l The information in the table updated: December 4 2014. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 79 Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. A field service information SI10177, dated September 10 2008, recommended that...
  • Page 80 During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel. Contact ABB Robotics after sales to verify which oil is used in your robot. Robot...

  • Page 81: Irb 8700

    Primary gearbox 11712016-604 Mobilgear 600 XP 320/XMP 320 9,400 ml Secondary gear- 11712016-604 Mobilgear 600 XP 320/XMP 320 16,500 ml Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 82 WebConfig number Type Amount for new gearbox 3HAC032140-001 Kyodo Yushi TMO 150 1,550 ml The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 83: Collaborative Robots

    Harmonic drive Flexolub-1A, 0.15 ml Article 200241 3HAC038379-001 Harmonic drive Flexolub-1A, 0.8 ml Article 200241 The information in the table updated: January 14 2016. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 84: Irb 14050

    Harmonic drive Flexolub-1A, 0.15 ml Article 200241 3HAC038379-001 Harmonic drive Flexolub-1A, 0.8 ml Article 200241 The information in the table updated: June 12 2019. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 85: Crb 1100

    Harmonic grease 4B No. 2 4.5 gram 3HAC031695-001 Harmonic grease 4B No. 2 1 gram The information in the table updated: April 2 2021. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 86: Crb 1300

    Harmonic grease 4B No. 2 8.2 gram The gearbox contains lubrication grease at delivery and no grease amount is available. Continues on next page Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 87 4 Collaborative robots 4.4 CRB 1300 Continued The information in the table updated: Sep 9 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.
  • Page 88 This page is intentionally left blank...

  • Page 89: Parallel Arm Robots

    Mobil SHC Cibus 220 820 ml Axis 4 3HAC6450-2 Mobil SHC Cibus 220 80 ml The information in the table updated: November 15 2016 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 90: Irb 390

    105 ml pre-stage Delta unit 3HAC6450-5 SHC Cibus 220 750 ml (axis 4 and axis The information in the table updated: November 23 2020 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 91: Scara Robots

    42 gram 3HAC031695-001 Harmonic Grease 4b No.2 42 gram 3HAC058096-001 THK AFA grease 4 gram The information in the table updated: October 20 2019 Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 92: Irb 910Inv

    28.2 gram 3HAC031695-001 Harmonic Grease 4b No.2 16.4 gram 3HAC058096-001 THK AFA Grease 2 gram The information in the table updated: June 12 2019. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 93: Irb 920

    Valid for IRB 920T-6/0.45, IRB 920T-6/0.55 and IRB 920T-6/0.65. Valid for IRB 920-6/0.55 and IRB 920-6/0.65. The information in the table updated: July 14 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 94: Irb 930

    The amount is measured in grams. Axis Type Amount THK AFA Grease 2 gram The information in the table updated: March 30 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 95: Other Mechanical Units

    The oil in the gearbox does not need to be changed during the lifetime of the gearbox. The information is updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 96: Irbt 4004/6004/7004

    The oil in the gearbox does not need to be changed during the lifetime of the gearbox. The information is updated: April 25 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 97: Irbt 4003/6003/7003

    Mobilgear 600 XP 320/XMP 320 3,900 ml Shell Omala Oil 220 Statoil Loadway EP 220 The information in the table updated: October 25 2022. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 98: Irbp

    Kyodo Yushi TMO150 2,700 ml MID 1.1 11712016-604 Mobilgear 600 XP 320/XMP 320 13,500 ml The information in the table updated: October 3 2023. Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Revision: AG © Copyright 2012-2023 ABB. All rights reserved.

  • Page 99: Motor Units And Gear Units (M2004)

    The gearboxes of the motor units and gear units are filled with oil from Mobil Oil Vendor material number Mobilgear 600 XP 320/XMP 320. ABB Robotics WebConfig number for the oil is 11712016-604. Note The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
  • Page 102 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2012-2023 ABB. All rights reserved. Specifications subject to change without notice.

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