ABB OmniCore IRB 1010 Product Manual
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ABB OmniCore IRB 1010 Product Manual

ABB OmniCore IRB 1010 Product Manual

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ROBOTICS
Product manual, spare parts
IRB 1010

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Summary of Contents for ABB OmniCore IRB 1010

  • Page 1 ROBOTICS Product manual, spare parts IRB 1010...
  • Page 2 Trace back information: Workspace 22C version a2 Checked in 2022-09-05 Skribenta version 5.5.019...
  • Page 3 Product manual, spare parts IRB 1010-1.5/0.370 OmniCore Document ID: 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Spare parts - accessories Axis calibration items ..................Mechanical stop ....................Special tools ....................10 Consumables and wear parts 10.1 Wear parts ....................... Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 7: Overview Of This Manual

    • repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...

  • Page 8: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 9 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 11: Definition Of Spare Part Levels

    1 Definition of spare part levels 1 Definition of spare part levels Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. •...
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  • Page 13: Spare Parts - Electrical Parts

    Process hub (basic) 3HAC082450-001 Process hub (CP/CS and air hose) Spare part illustration Cable harness Right view Left view xx2100002836 xx2100002837 Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 14 2 Spare parts - electrical parts 2.1 Manipulator cable harness Continued Process hub xx2100002838 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 15: Manipulator Cable Harness Parts

    Cable protector, axis 3 3HAC078561-001 Cable protector, axis 2 3HAC078560-001 Cable protector, axis 1 3HAC075565-001 Cable protector, axis 4 Spare part illustration xx2100002841 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 16: Cable Brackets

    Cable bracket, axis 6 3HAC079126-001 Cable bracket, axis 5 3HAC080837-001 Cable bracket, axis 2 3HAC076867-001 Cable bracket, axis 4 Spare part illustration xx2100002842 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 17: Connector Kits

    Spare part number Description Standard Spare part (IP40) level 3HAC066098-001 M12 CPCS Male straight connector kits 3HAC066099-001 M12 CPCS Male angled connector kits Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 18: Smb Unit

    Spare part number Description Standard Spare part (IP40) level 3HAC068830-005 SMB cable 3HAC063968-001 Serial measurement unit 3HAC082448-001 SMB cover Spare part illustration xx2100002840 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 19: Brake Release Button

    2.4 Brake release button Spare part list Spare part number Description Standard Spare part (IP40) level 3HAC068448-001 Brake release button Spare part illustration xx2100002839 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 21: Spare Parts - Base

    Base bottom cover 3HAC082455-001 Base interface panel (basic) 3HAC082456-001 Base interface panel (CP/CS and air hose) 3HAC024817-001 Grommet M16 Spare part illustration xx2100002843 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 22 This page is intentionally left blank...

  • Page 23: Spare Parts - Axis-1 Unit

    3HAC082643-001 Axis-1 assembly unit Includes swing and axis-1 drive unit. 3HAB3412-310 Flange socket head screw, M3x10 12.9 Lafre 2C2B/FC6.9+PrO-COat111 Spare part illustration xx2100002848 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 25: Spare Parts - Axis-2 Parts

    Spare part list Spare part number Description Standard Spare part (IP40) level 3HAC082452-001 Swing top cover 3HAC074872-001 Axis-2 sleeve Spare part illustration xx2100002844 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 27: Spare Parts - Axis 3-4 Unit

    Axis 3-4 assembly unit Includes lower arm, housing, axis-3 gearbox and axis-4 drive unit. 3HAC076795-001 Axis-4 radial sealing Spare part illustration xx2100002845 Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 28 6 Spare parts - axis 3-4 unit Continued xx2100002846 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 29: Spare Parts - Wrist Unit

    Includes tubular, wrist, axis-5 gearbox and axis-6 drive unit. 3HAC082442-001 Tilt cover 3HAC082443-001 Wrist cover 3HAB3412-316 Flange socket head screw, M3x16 12.9 Lafre 2C2B/FC6.9+PrO-COat111 Spare part illustration xx2100002847 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
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  • Page 31: Spare Parts - Motors And Drive Units

    Spare part list The axis-1 drive unit is part of the complete axis-1 assembly unit, see Spare parts - axis-1 unit on page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 32: Axis-2 Drive Unit

    Standard Spare part (IP40) level 3HAC082580-001 Drive unit, axis 2 3HAB3412-312 Flange socket head screw, M3x12 12.9 Lafre 2C2B/FC6.9+PrO-COat111 Spare part illustration xx2100002849 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 33: Axis-3 Motor

    3HAC065788-001 Timing belt, axis 3 3HAB3412-308 Flange socket head screw, M3x8 12.9 Lafre 2C2B/FC6.9+PrO-COat111 3HAC082579-001 Motor, axis 3 Spare part illustration xx2100002850 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 34: Axis-4 Drive Unit

    Spare part list The axis-4 drive unit is part of the axis 3-4 assembly unit, see Spare parts - axis 3-4 unit on page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 35: Axis-5 Motor

    Spare part list Spare part number Description Standard Spare part (IP40) level 3HAC082444-001 Motor, axis 5 3HAC075714-001 Timing belt, axis 5 Spare part illustration xx2100002851 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 36: Axis-6 Drive Unit

    8.6 Axis-6 drive unit Spare part list The axis-6 drive unit is part of the wrist unit, see Spare parts - wrist unit on page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 37: Spare Parts - Accessories

    There are two bushings on axes 1. Axis 2, 3 and 5 have one bushing and a fixed calibration pin. Axis 6 has only one bushing. Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 38 Axis 4 of IRB 1010 is calibrated with an internal fixed calibration pin and a fixed calibration block. It does not use the calibration tools for Axis Calibration method. xx2100002855 xx2100002856 Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 39 9 Spare parts - accessories 9.1 Axis calibration items Continued xx2100002857 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 40: Mechanical Stop

    Description Standard Spare part (IP40) level 9ADA186-23 Mechanical stop, screw 9ADA762-6 Mechanical stop, washer Spare part illustration Axis 1 Axis 3 xx2100002853 xx2100002854 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 41: Special Tools

    Axis-2 radial sealing assembly tool xx2200000026 3HAC082535-003 Axis-4 radial sealing assembly tool xx2200000027 3HAC082535-002 Radial sealing pressfit tool xx2200000025 Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 42 Brake release button assembly tool Included in the special toolkit 3HAC071022- 001. Used to remove and refit the brake release button. xx1900000042 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.

  • Page 43: Consumables And Wear Parts

    6 pieces of small pad. Replace if damaged with one piece each time. Wear part illustration xx2200000023 Continues on next page Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 44 10 Consumables and wear parts 10.1 Wear parts Continued xx2200000024 Product manual, spare parts - IRB 1010 3HAC081965-001 Revision: A © Copyright 2022 ABB. All rights reserved.
  • Page 46 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Omnicore irb 1010-1.5/0.370

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