Related Manuals for Yamato TE100 Series
Summary of Contents for Yamato TE100 Series
- Page 1 Thermal Resistance Measurement Device TE100 Series Instruction Manual First Edition Yamato Scientific Co. Ltd. Printed on recycled paper...
- Page 3 CONTENTS 1. SAFETY PRECAUTIONS ............3 Explanation of Symbols ............. 3 Symbol Glossary ..............4 WARNNING / CAUTION ............5 Residual Risk Map ..............7 Residual Risk List ..............8 2. COMPONENT NAMES AND FUNCTIONS ..........9 Appearance ............... 9 Connecting system ...............
- Page 4 12. LIST OF HAZARDOUS SUBSTANCES ..........42 13. STANDARD INSTALLATION MANUAL ..........43 14. For inquiries, please contact ............44...
- Page 5 1. SAFETY PRECAUTIONS 1. SAFETY PRECAUTIONS Explanation of Symbols...
- Page 6 WARNING / CAUTION Danger!: Blast Caution: Shock Caution: Burn General Hazard Hazard! Hazard! RESTRICTION General Do Not Do Not Touch Restriction Disassemble ACTION General Action Connect Ground Level Installation Disconnect Power Inspect Regularly Required Wire...
- Page 7 WARNING Never install or operate unit in a flammable or explosive gas atmosphere Unit is NOT fire or blast resistant. Simply switching earth leakage breaker (ELB) "ON" or "OFF" can produce a spark, which can then be relayed during operation, causing fire or explosion when near flammable or explosive fluids, chemicals or gases/fumes.
- Page 8 Do not touch hot or cold parts during operation. Severe burns or frostbite may result. Personal injury or equipment malfunction may result due to falling. Do not place any products other than those specified as options on top of unit. Personal injury or equipment malfunction may result.
- Page 9 These figures indicate positions of caution labels. The numbers shown in the figure indicate the numbers listed in the "List of Residual Risks" in this manual. For details of individual residual risks, see the List of Residual Risks. Attention No.11 Rating label attached location Warning No.
- Page 10 1. SAFETY PRECAUTIONS Residual Risk List List of residual risks (instructions for risk avoidance) This list summarizes residual risks to avoid personal injuries or damages to properties during or related to the use of equipment. Be sure to fully understand or receive instructions on how to use, maintain and inspect equipment before starting operation.
- Page 11 [Measuring section] Door Handle Distribution Rear Panel Hose Rubber connector legs Stage...
- Page 12 Switch USB (3 pcs) Electric Leakage Breaker (ELB) Control unit front panel Rubber legs Back panel of control unit Power cable...
- Page 13 TE100 (Measurement section) TE100 (control unit) USB-RS485 converter unit *Refer to the CFA302 instruction manual at for connection instructions. Monitor *Not included. CFA302 Together with the HDMI cable Please prepare it by yourself. * After connecting the piping, secure the hose firmly with the provided clips. Loose fixation may cause water leakage.
- Page 14 ② ① ③ ⑤ ④ ⑥ ⑦ ⑧ ⑨ ⑮ ⑩ ⑪ ⑫ ⑬ ⑭ Component Function / Description ① Earth leakage breaker (ELB) Turns the main power of the equipment on and off. ② USB port 1 Connect USB for saving measurement results, keyboard, etc. ③...
- Page 15 ⑤ ① ② ④ ③ ⑥ ⑨ ⑧ ⑦ Component Function / Description ① Front door Protects the stage during testing. ② Positioning jig used to set test specimens. ③ Stage Mount the test piece Handle Handle to raise and lower the lifter. ④...
- Page 16 DO NOT install unit: ● Outside of the room ● where installation surface is not completely level, not even or not clean. ● where flammable or corrosive gases/fumes may be present ● where external temperature will exceed 35 °C will fall below 5 °C ●...
- Page 17 Unit may tip over and cause a serious injury. Transport unit with sufficient number of people and an appropriate work method when carrying out manually. Install unit on level and even surface. This can cause unexpected problems and performance degradation/failure. It may also cause vibration and noise. Implement appropriate safety measures for the installation environment.
- Page 18 Product hose connection Connect a hose to the hose connection on the back of the measuring section. Flexible hose: inner diameter 9 mm *Outline of hose nozzle: 10.5 mm *For optional fittings and hoses, see (" 11. Option List(p. 41)" circulating connection parts). (Hose is not included in the product) 1.
- Page 19 ① ② ③ ④ ⑤ Component Function Machine Status Displays the status of each measuring section. Stage is Out Displays the location of the stage. ① Hood is Open Displays the front door open/close status. No Contacts Displays lifter status. Thermocouple Displays the internal air of the measuring section.
- Page 20 Turn power ON ① Turn ON(|) ELB. ② Press the power switch. Log in ① Log in at the login screen. USER PASS USER Launch the software ① Click on Applications - Other - Teamal Resistance Software is running Measurement to launch the software. After the startup screen is displayed, the software starts.
- Page 21 Please set the TEG chip on the sample before use. Use without a TEG chip may cause malfunction. 1. Pull out the handle. Raise the lifter 2. Turn the handle to the right to raise the lifter. * Raise the handle until it stops. Handle 1.
- Page 22 Set the sample 1. Set the jig on the stage. 2. Set the sample according to the jig. * Make sure the stage surface is free of dust and dirt. Note the direction of the sample. Wrong orientation may cause malfunction. (Left: Temperature sensor Right: Heater) Stage Heater...
- Page 23 Calibrate the temperature sensor mounted on the TEG chip. * This must be done before this examination is conducted. When the software is restarted, this item is also reset. Please re-execute. * Make sure the sample is set. * Make sure that cooling water is circulating. Go to the Setup screen.
- Page 24 5. MEASURE Setting test items Set the test items. Cooling Unit (Setup screen) "Set Temperature": Sets the cooling temperature during the test. Power Supply (Setup screen) "Set Voltage": Determines the voltage applied to the TEG chip heater. "Current Limit": Limits the current value flowing to the TEG chip heater. Termal Resistance "R_th_min": Determines the vertical axis (min value) of the graph where the thermal resistance values are displayed.
- Page 25 Go to the Setup screen. Setup screen Press the Setup tab. Set cooling temperature Set the cooling temperature during the test at "Set Temprature" in "Cooling Unit". Be careful not to mistake this for "Set Temperature" on the common screen. For smooth testing, it is recommended that "Set Temperature"...
- Page 26 Setting Data Output Destination After the test, the measured data is saved in CSV format on a USB memory device. The destination can be specified by setting a folder in "Save File Path". Pressing the "Unmouthing / mouthing" button allows the USB memory stick to be recognized by the software.
- Page 27 Thermal resistance is measured under the conditions set in the Setup screen. Current Parameters: Displays real-time data at the time of measurement. Tp: Temperature of TEG chip, T0: Cooling temperature, ⊿T: Tp - T0 I: Current value flowing to TEG chip heater, V: Voltage value applied to TEG chip heater Q: Power consumption of TEG chip heater, R_th: Thermal resistance "Start Measurements": to start measurements.
- Page 28 Go to Mesurements screen Press the Mesurements tab. Mesurements Screen Check the status of the control unit. Check the status of the control unit and verify that the Machine Status is not lit red. Start measurement. Press the "Start Measurements" button to start the measurement.
- Page 29 The measurement results can be viewed on the Results screen. Data Plot (top) Plot the test results with time on the horizontal axis and thermal resistance on the vertical axis. Data Plot (bottom) Plot the test results with time on the horizontal axis and the applied voltage and current on the vertical axis.
- Page 30 Go to Result screen Press the Result tab. Result screen Data Plot Thermal resistance in the upper row The results of applied voltage and energizing current are plotted in the lower row. Double-click on each axis to zoom in. Confirmation of measurements In "Resulting Termal Resistance", displays the mean and standard deviation of each value.
- Page 31 You can check the software version and other information on the Help screen. Help screen...
- Page 32 Go to Help screen Press the Help tab. Help screen Software Version You can check the software version. Notation of LGPL, etc. Notation about LGPL E-manual By pressing the "Manyual" button, you can refer to the manuals stored in the device.
- Page 33 WARNING Never attempt to process explosives, flammables or any items which contain explosives or flammables. Fire or explosion may result. For explosive and flammable materials, refer to 12. LIST OF HAZARDOUS SUBSTANCES(p. 41). Never drop the product or subject it to a major shock. This may cause malfunction of mechanical parts.
- Page 34 CAUTION ● Turn the earth leakage breaker of this product to "OFF (○)" and disconnect the power cord from the distribution board or outlet. ● Drain circulating water from the reservoir and circulation lines by removing the drain plug. Failure to do so may result in malfunction due to corrosion or clogging. Refer to " Hose Replacement (P.
- Page 35 Daily general maintenance and inspection is recommended to ensure optimal equipment performance. WARNING ● Periodic inspections must be performed. ● When inspecting or caring for the product, wear gloves and other protective equipment to avoid injury. ● When inspecting or cleaning, be sure to turn the ground-fault breaker OFF (0) and disconnect the power cord from the outlet.
- Page 36 Dispose of this unit in accordance with local laws and regulations.Dispose of or recycle this unit in a responsible and environmentally friendly manner. Yamato Scientific Co., Ltd. strongly recommends disassembling unit, as far as is possible, in order to separate parts and recycle them in contribution to preserving the global environment. Major...
- Page 37 8. TROUBLESHOOTING 8. TROUBLESHOOTING Troubleshooting Guide Symptom Possible causes Measures The screen is not ● Faulty power supply on ● Check the power supply voltage. displayed even if equipment side/facility the ELB and ● ELB failure ● Replacement (please request repair) power switch are ●...
- Page 38 8. TROUBLESHOOTING Error code display and contents The product has a self-diagnostic function built into the controller. The table below shows possible causes and measures to take when safety device is triggered. ● Error Codes If an abnormality occurs in the product, a pop-up will appear and operation will stop. Please confirm the error code and take appropriate action.
- Page 39 8. TROUBLESHOOTING ● System error If an error occurs in the software system, a pop-up will appear. Please confirm the error message and take appropriate action. Error message Possible causes and solutions The software failed to start. ● Software failed to start. Turn off the power to the equipment and restart it.
- Page 40 8. TROUBLESHOOTING ● During calibration, the cooling water temperature deviates Temperature of the heat sink deviates from the set value. from the setpoint. Check the equipment. Please check. An error occurred in the ● An error has occurred in the measurement system. Reboot interface board for the equipment.
- Page 41 Warranty period is 1 (one) year from date of purchase. ● Consult with original dealer of purchase or Yamato sales office for any repair after warranty ended. Charged repair service of this equipment will be available on customer’s request when it can be maintained functional by its repair.
- Page 42 10. SPECIFICATION 10. SPECIFICATION Product name Thermal Resistance Measurement Device Model TE100 25±5 ℃ Operational external temperature range Performance Corresponding 30 x 30 mm (ISO4825-1:2023 compliant) specimen size specimen load Approx. 10kg Temperature Resolution ≥0.01°C Characteristics Electrical resistance ±0.1 mΩ (70 to 130 Ω range) measurement error Sampling rate 100 sampling/sec (max.)
- Page 43 11. Option List 11. Option List A variety of optional products are available. Please contact your distributor or " 14. For inquiries, please contact(p. 44)" to purchase. For main unit (TE100) Model Product name Product Description Set Contents Code OTE10 - 5mm x 5mm size 10 pcs.
- Page 44 Never attempt to process explosives, flammables or any items which contain explosives or flammables. List of hazardous substances Explosive substances ① Nitroglycol, Nitroglycerin, Nitrocellulose and other explosive nitrates ② Trinitrobenzene, Trinitrotoluene, Picric acid and other explosive nitro compounds ③ Peracetic acid, Methyl ethyl ketone peroxide, Benzoyl peroxide and other organic peroxides ④...
- Page 45 13. STANDARD INSTALLATION MANUAL 13. STANDARD INSTALLATION MANUAL Install this equipment according to following format (check options and special specifications separately). Judgment Serial Installation Installation proved by Installation proved Model Number Date (Company name) Judgment Item Implementation method Instruction manual reference column Specifications Accessories Quantity check according to the...
- Page 46 Always operate equipment in strict compliance to the handling and operation procedures set forth by this instruction manual. Yamato Scientific Co., Ltd. assumes no responsibility for malfunction, damage, injury or death resulting from negligent equipment use. Never attempt to disassemble, repair or perform any procedure which are not expressly mandated by this manual.
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