Sony HDCU4300 Service Manual
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Sony HDCU4300 Service Manual

Camera control unit/networked media interface board
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CAMERA CONTROL UNIT
HDCU4300
NETWORKED MEDIA INTERFACE BOARD
HKCU-IP43F
SERVICE MANUAL
1st Edition (Revised 1)

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Summary of Contents for Sony HDCU4300

  • Page 1 CAMERA CONTROL UNIT HDCU4300 NETWORKED MEDIA INTERFACE BOARD HKCU-IP43F SERVICE MANUAL 1st Edition (Revised 1)
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. Model Name Serial No. HDCU4300/L 10001 and Higher HDCU4300/T 30001 and Higher CAUTION Use of controls or adjustments or performance of procedures other than those specified herein...
  • Page 3 Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. HDCU4300...

  • Page 5: Table Of Contents

    Upgrading NMI LSI Firmware..................1-28 HDCU4300...
  • Page 6 Preparations........................3-1 HDCU4300...
  • Page 7 Frame Wiring......................... . . 6-6 HDCU4300...

  • Page 9: Manual Structure

    Related manuals The following manuals are available for this model. If any of these manuals is required, please contact your local Sony Sales Office/Service Center. • Operation Guide (supplied with the unit) This manual contains information required to operate and use the unit.

  • Page 11: Service Overview

    Section 1 Service Overview 1-1. Location of Printed Wiring Boards AT-189K DVP-67 DPR-348A LE-410 AU-372 CN-3819 TX-146C CN-3821 CN-3801 RE-333 CN-3802 CN-3820 CN-3822 CN-3846/ CN-3847 PS-899 CN-3797 (HKCU-IP43F) NET-26 VIF-60 (HKCU-IP43F) HDCU4300...

  • Page 12: Circuit Description

    The image capture data that is output from the camera is developed and converted to 8b10b data in the DVP-67 board, and the converted data is input to the connector (CN3002) on the VIF-60 board. The VIF-60 board converts the video format for six SDI output signals and two VBS output signals. HDCU4300...
  • Page 13 • The VIF-60 board outputs the stand-by Intercom input signal from the camera to the front INTERCOM connector and the system Intercom. • The VIF-60 board mixes the front INTERCOM input signal and the system Intercom input signal, and then sends the mixed signal to the camera as the stand-by Intercom signal. HDCU4300...
  • Page 14 The FPGA IC (IC801) generates an SD SYNC signal or HD SYNC signal based on the reference clock and the reference synchronization signal. This SD SYNC signal or HD SYNC signal is output from the CHARACTER/SYNC connector on the CN-3801 board. HDCU4300...

  • Page 15: At-189K Board

    (REFIN, UNLOCK, NETWORK). This board is connected to the VIF-60 board. 1-2-7. LE-410 Board The LE-410 board contains a 7-segment LED to show the camera number. This board is connected to the AU-372 board. HDCU4300...

  • Page 16: Cn-3801 Board

    TALLY connector supports three input signal lines. The MIC-REMOTE, ASPECT CONTROL, and WF- REMOTE functions can be selected by the menu for use. The CN-3847 board is connected from the CN1001 connector to the VIF-60 board through the FFC cable. HDCU4300...

  • Page 17: Board (Hkcu-Ip43F)

    The CN-3797 board converts the IP data to be sent via the NET-26 board to serial data. The converted serial data is sent through the network (routing control and video stream) via the SFP+ module (NMI1 and NMI2 connectors). HDCU4300...

  • Page 18: Functions Of Onboard Switches And Led Indicators

    D3405 Green Factory use Inconstant D4402 Green Factory use Inconstant D4403 Green Factory use Inconstant D4404 Green Factory use Inconstant D4405 Green Factory use Inconstant D7003 Green This LED lights when the power sequence system 1 is activated. Continued HDCU4300...
  • Page 19 Normal State (Power On) D121 Green This LED lights when power Gp1 of the VIF-60 － board works normally at power-on. D0201 Green This LED lights when power Gp2 of the VIF-60 － board works normally at power-on. Continued HDCU4300...
  • Page 20 Factory use Inconstant D202 TFAULT_A Factory use Inconstant D203 MOD_ABS_A Factory use Inconstant D204 RX_LOS_A Factory use Inconstant D205 TDIS_B Factory use Inconstant D206 TFAULT_B Factory use Inconstant D207 MOD_ABS_B Factory use Inconstant D208 RX_LOS_B Factory use Inconstant 1-10 HDCU4300...
  • Page 21 State (Power On) D1082 OLED0 Blue Factory use Inconstant D1101 CFG_DONE This LED goes out when NET_PLD (IC001)is normally completed configuration. D1401 MS_SEL Factory use Inconstant D1501 1001/1000 Green Factory use Inconstant D2102 PWR_GOOD Green Factory use Inconstant 1-11 HDCU4300...

  • Page 22: Functions Of Onboard Switches

    Do not change the setting of “Factory use” switch. Ref. No. Function Factory default set- ting S600 1－4 Factory use OFF (ALL) S1402 1－4 Factory use OFF (ALL) S3402 1－4 Factory use OFF (ALL) S4402 1－4 Factory use OFF (ALL) S300 Factory use S1403 Factory use 1-12 HDCU4300...
  • Page 23 Factory default set- ting S401 Factory use － S801 1－4 Factory use OFF (ALL) S1301 1－4 Factory use OFF (ALL) NET-26 Board S0902 S2001 NET-26 Board (A Side) Note Do not change the setting of “Factory use” switch. 1-13 HDCU4300...
  • Page 24 Ref. No. Function Factory default set- ting S0902 Factory use OFF (ALL) S2001 － Factory use 1-14 HDCU4300...

  • Page 25: Notes On Replacement Of Circuit Board

    AT-189K board, DVP-67 board, and VIF-60 board store the important information including the model name and serial number. After replacing the AT-189K board, DVP-67 board, or VIF-60 board, perform RESTORE on the [04 <SERIAL NUMBER>] page of the SERVICE menu. (Refer to “4-2-2. Description of SERVICE Menu”.) 1-15 HDCU4300...

  • Page 26: Cautions When Replacing The Lithium Battery

    Ensure that the battery is installed with + and – poles connected to the correct terminals. An incorrect connection may cause an explosion or leakage of fluid. 1-5-1. Replacing Procedure Preparations Remove the front panel assembly. (Refer to “2-2-1. Front Panel Assembly”.) Remove the top cover. (“2-3. Top Cover”.) 1-16 HDCU4300...
  • Page 27 Replace the lithium secondary battery (ML621 (U)) on the DVP-67 board. Lithium battery Claws Claws Battery holder Rear panel DPR-67 board Note Be sure to use an insulated stick when removing the lithium secondary battery (ML621 (U)). Install the top cover by reversing the steps of removal. 1-17 HDCU4300...

  • Page 28: Cleaning Of Connector/Cable

    Clean the tip of the optical contacts (white) using the optical connector cleaner. Optical contacts (white) Female connector Insert the optical connector cleaner straight. Apply sufficient pressure (approximately 600 g to 700 g) to ensure that the optical contact is a little depressed. 1-18 HDCU4300...

  • Page 29: When The Optical Connector Cleaner (Commercially Available) Is Not Available (Connectors Of Lemo/Cables)

    Clean the LEMO connectors and cables using the following procedure. Fixtures • Alignment sleeve remover HC-001 (for female connector) Sony Part No. : J-6480-010-A or DCC.91.312.5LA manufactured by LEMO, or equivalent Note Insert the shorter nose end when removing/installing the alignment sleeve. This fixture contains shock absorber portion.

  • Page 30: When The Optical Connector Cleaner (Commercially Available) Is Not Available

    The alignment sleeve can be removed/reinstalled with the sleeve itself attached to the tip of the remover. Great care should be taken so as not to lose or damage the alignment sleeve. Alignment sleeve: Sony Part No. : 9-980-074-01 Alignment sleeve Clean the tip of the optical contacts (white) with a cotton swab moistened with alcohol.
  • Page 31 If there is no screwdriver, use the plate attached to the connector cap. Pull the adapter pin out of the connector in the arrow direction. Remove the adapter from the connector. Adapter Adapter pin Clean the optical contacts (white) with a cotton swab moistened with alcohol. Optical contacts (white) 1-21 HDCU4300...

  • Page 32: When The Optical Connector Cleaner (Commercially Available) Is Not Available (Connector)

    Cleaning Procedure Clean the tip of the optical contacts (white) with a cotton swab moistened with alcohol. Optical contact (white) 1-22 HDCU4300...

  • Page 33: Service Fixtures/Measuring Equipment List

    Commercially available, for cleaning optical con- tact block (4 mm or less in diameter) 1-7-2. Measuring Equipment Use the calibrated equipment or equivalent as listed below for the adjustments. Equipment Type name Frequency counter Advantest TR5821AK or equivalent 1-23 HDCU4300...

  • Page 34: Pld

    This unit uses the PLD (Programmable Logic Device) that supports USB drive to write and rewrite the internal data. If the part listed below needs to be replaced or to be upgraded, contact your local Sony Sales Office/Service Center. Note The part number of PLD (or ROM for PLD) in which data is not written yet, is shown in “Spare Parts”.
  • Page 35 Select the PLD to be upgraded and then press the control knob. A message “UPDATE OK?” appears. Select “YES.” The unit restarts automatically and the version update starts. Upon completion of the version update, a message “UPDATE SUCCEEDED” appears. 1-25 HDCU4300...

  • Page 36: Upgrading Software Programs

    Copy the camera application update data to the USB drive using the following procedure. Note For how to obtain the data file for update (hdcu4300_app.pkg), contact your local Sony Sales Office/Service Center. Create the following directory in the USB drive.

  • Page 37: Upgrading Os

    Copy the OS update data to the USB drive using the following procedure. Note For how to obtain the data file for update (hdcu4300_os.pkg), contact your local Sony Sales Office/Service Center. Create the following directory in the USB drive. \MSSONY\PRO\CAMERA\HDCU4300 Copy the data file for update “hdcu4300_os.pkg”...

  • Page 38: Upgrading Nmi Lsi Firmware

    Use the data file for update without extracting it. For how to obtain the data files for update, contact your local Sony Sales Office/Service Center. Deactivate the unit by using the IP Live System Manager. ( Refer to the help of IP Live System Manager.) Procedure Connect the USB drive that contains the program for update to the USB connector of the PC.
  • Page 39 Click [System] tab. Click [Browse] of [System Update], and then select the data file for update in the connected USB drive. Click the [Start Update]. Firmware update starts. Upon completion of update, a message “Completed” appears. Click [OK]. 1-29 HDCU4300...

  • Page 40: Forced Version Update

    Preparation Copy the PLD update data to the USB drive using the following procedure. Note For how to obtain the data files for update, contact your local Sony Sales Office/Service Center. Create the following directory in the USB drive. \MSSONY\PRO\CAMERA\HDCU4300 Copy the data file for update to be updated to the directory created.

  • Page 41: Flexible Flat Cable And Coaxial Cable

    Latch Connector Insert the flexible flat cable firmly as far as it will go with the insulating surface facing front. Close the latch of the connector in the direction of arrow B to lock the flexible card wire. 1-31 HDCU4300...
  • Page 42 Close the latch of the connector in the direction of arrow B to lock the flexible card wire. Type C Disconnecting Latch Connector Flexible card wire Open the latch of the connector in the direction of arrow A to unlock. Disconnect the flexible card wire. Connecting Latch Connector Flexible card wire Insulated side 1-32 HDCU4300...

  • Page 43: Disconnecting/Connecting Fine-Wire Coaxial Cable

    Insert the connector carefully so that the connector guides are not caught by the edge of the mating connector. Hold both sides of the fine-wire coaxial cable connector with the contact surface facing up. Insert the connector straight to meet the angle specified. 1-33 HDCU4300...
  • Page 44 Insert the connector carefully so that the connector guides are not caught by the edge of the mating connector. Hold both sides of the fine-wire coaxial cable connector with the contact surface facing up. Insert the connector straight to meet the angle specified. Turn the pull-bar in the direction of arrow B and lock it. 1-34 HDCU4300...

  • Page 45: Circuit Protective Devices

    The fuse is critical parts to safe operation. Replace the components with Sony parts whose part number appear in the manual published by Sony. If the components are replaced by any parts other than the specified ones, this may cause a fire or electric shock.

  • Page 46: Lead-Free Solder

    • The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-36 HDCU4300...

  • Page 47: Installing The Cn-3847 Board

    Remove the top cover. (Refer to “2-3. Top Cover”) Remove the DC fan assembly. (Refer to “2-5. DC Fan”) Remove the CN-3846 board. (Refer to “2-17. CN-3846 Board”) Remove the two screws, then remove the D-SUB bracket. D-SUB bracket P2.6 x 5 1-37 HDCU4300...
  • Page 48 (3) Connect the flexible flat cable to the connector (CN001) on the CN-3847 board. Flexible flat cable CN-3847 board CN001 Washer Hexagonal screw Locking compound application area Hexagonal screw Locking compound Washer Install the DC fan assembly. (Refer to “2-5. DC Fan”) Install the top cover. (Refer to “2-3. Top Cover”) 1-38 HDCU4300...

  • Page 49: Replacement Of Main Parts

    • Since small screws are used in the unit, they may fall into the unit when they are removed and installed. To prevent screws from falling, it is recommended that the bit of each torque driver be magnetized to a degree that prevents screws from falling. HDCU4300...

  • Page 50: Front Panel

    • Install the front panel assembly with the top cover attached. • When installing the front panel assembly, the gasket on the top cover should be settled inside of the front panel. • Be careful not to peel off the gasket. HDCU4300...
  • Page 51 When the flexible flat cable has been replaced with a new one, make a fold crease at the center of the new flexible flat cable so that it does not contact the heat sink. Flexible flat cable Heat sink Fold crease Flexible flat cable HDCU4300...

  • Page 52: Au-372 Board, Le-410 Board

    When installing the AU-372 board assembly, note the following instructions. • Confirm that the two bosses on the indicator panel (A) are inserted into the two holes in the AU-372 board assembly. • Tighten the screws in the following sequence: (a), (b) and others. HDCU4300...
  • Page 53 (1) Disconnect the LE-410 board from the AU-372 board. (2) Remove the rotary encoder knob from the rotary encoder. B to B connector AU-372 board B to B connector LE-410 board Rotary encoder Rotary encoder knob Install the removed parts by reversing the steps of removal. HDCU4300...

  • Page 54: Cn-3819 Board

    Assembly”) Procedure Remove the two screws, then remove the CN-3819 board. Disconnect the harness from the connector (CN001) on the CN-3819 board. P2.6 x 5 CN-3819 board CN001 Harness Install the removed parts by reversing the steps of removal. HDCU4300...

  • Page 55: Front Louver

    • Tighten the screws in the following sequence: (a), (b). Note When installing the front louvers, confirm that they are inserted into the holes in the front panel. Front louvers Holes of the front panel Install the removed parts by reversing the steps of removal. HDCU4300...

  • Page 56: Top Cover

    2-3. Top Cover 2-3-1. Removal Procedure Remove the eight screws, then remove the top cover in the direction of the arrow (A). Top cover PSW3 x 8 HDCU4300...

  • Page 57: Installation

    2-3-2. Installation Procedure Insert the portion (B) of the top cover to the inside of the front panel. Top cover Front panel HDCU4300...
  • Page 58 Push the top cover to the gaskets of the front panel assembly, tighten the screws in the following sequence: (a), (b) and others. Top cover PSW3 x 8 PSW3 x 8 PSW3 x 8 Gaskets Gaskets Top cover 2-10 HDCU4300...

  • Page 59: Lithium Battery

    Remove the lithium battery from the four hooks of the battery holder. Lithium battery Hooks Hooks Battery holder Rear of this unit DVP-67 board Note When installing the lithium battery, install it to the orientation shown in the figure. Install the removed parts by reversing the steps of removal. 2-11 HDCU4300...

  • Page 60: Dc Fan

    (2) Remove the two screws, then remove the DC fan assembly in the direction of the arrow. Harness DC fan assembly Bosses Rear of this unit Holes PSW3 x 8 DVP-67 board CN103 PSW3 x 8 Note When attaching DC fan assembly, align the two bosses with the two holes. 2-12 HDCU4300...
  • Page 61 • Be careful to the direction of the fan duct shown in the figure. (Refer to the side views.) • Align the two bosses of the fan duct with the two holes of the DC fan. Install the removed parts by reversing the steps of removal. 2-13 HDCU4300...

  • Page 62: Power Block

    Remove the front panel assembly. (Refer to “2-2-1. Front Panel Assembly”) Remove the top cover. (Refer to“2-3. Top Cover”) Procedure Disconnect the harness from the connector of the power assembly, and remove the screw. Power assembly Connector PSW3 x 8 Harness 2-14 HDCU4300...
  • Page 63 • Connect the harness (a) to the connector, and then push the harness into the space under the DPR-67 board. • Connect the harness (b) to the connector, push the redundant part of the harness to the rear side of the unit, and then clamp the harness with a clamper. 2-15 HDCU4300...
  • Page 64 Power assembly Connector Connector Harnesses Note When installing two screws, press the top surface of the power supply assembly, tighten the screws in the following sequence: (a), (b). Install the removed parts by reversing the steps of removal. 2-16 HDCU4300...

  • Page 65: Dc Fan (Power)

    • Be careful to the direction of the fan duct as shown in the figure. (Refer to the rear view.) • Align the two bosses of the fan duct with the two holes of the DC fan. Install the removed parts by reversing the steps of removal. 2-17 HDCU4300...

  • Page 66: Re-333 Board

    • Tighten the screws in the following sequence: (a), (b), (c), (d), (e), (f), (g), (h), (i). Note When sticking tape AS, fold it at its center as shown above and stick it at a distance of 58.5 ±1.5 mm from the end of the chassis side panel. 2-18 HDCU4300...
  • Page 67 (1) Raise the PS cover assembly in the direction of the arrow. (2) Disconnect the five harnesses from the connectors (CN101, CN102, CN1001, CN2001, CN3001) on the RE-333 board. PS cover assembly CN3001 CN2001 RE-333 board Harnesses CN1001 CN101 CN102 Harnesses 2-19 HDCU4300...
  • Page 68 • Push the convex portion of the RE-333 board to the wall of the PS cover, and tighten the screws in the following sequence: (a), (b) and others. (Refer to the figure below.) PSW3 x 8 PSW3 x 8 PSW3 x 8 Wall of the PS cover Convex portion Install the removed parts by reversing the steps of removal. 2-20 HDCU4300...

  • Page 69: Ps-899 Board

    • Tighten the screws in the following sequence: (a), (b), (c), (d), (e), (f), (g), (h), (i). Note When sticking tape AS, fold it at its center as shown above and stick it at a distance of 58.5 ±1.5 mm from the end of the chassis side panel. 2-21 HDCU4300...
  • Page 70 (1) Raise the PS cover assembly in the direction of the arrow. (2) Disconnect the five harnesses from the connectors (CN104, CN105, CN1002, CN1003, CN1004) on the PS-899 board. PS cover assembly Harnesses PS-899 board Harnesses CN1004 CN1003 CN1002 CN104 CN105 2-22 HDCU4300...
  • Page 71 • Check that portion A of the PS main chassis is sandwiched between portion B and C of the PS front panel. • Push the three portions of the PS front panel assembly in the direction of arrow, and tighten the screws in the following sequence: (a), (b). 2-23 HDCU4300...
  • Page 72 (a), (b) and others. (Refer to the figure below.) Convex portion Wall of the PS PSW3 x 8 PSW3 x 8 main chassis PSW3 x 8 PSW3 x 8 Install the removed parts by reversing the steps of removal. 2-24 HDCU4300...

  • Page 73: Ac Inlet

    (2) Remove the screw, then remove the earth lug terminal. PSW4 x 8 Attaching orientation of the earth lug terminal Earth lug terminal Harness PS-899 board CN102 Note Carefully attach the earth lug terminal in the correct orientation. 2-25 HDCU4300...
  • Page 74 (1) Remove the two screws, then remove the plug holder A. (2) Pull the AC inlet assembly from the hole of the PS main chassis. AC inlet assembly Plug holder A Hole of the PS main chassis PSW3 x 10 2-26 HDCU4300...
  • Page 75 • Attach the ferrite core in contact with the binding band on side where the harness is exposed. • After the ferrite core has been attached, check whether it rotates. Install the removed parts by reversing the steps of removal. 2-27 HDCU4300...

  • Page 76: Power Switch Harness

    Note Carefully attach the switch part to the hole of the PS front panel in the correct top and bottom orientation of the switch part as shown above. Install the removed parts by reversing the steps of removal. 2-28 HDCU4300...

  • Page 77: Dvp Block

    2-7. DVP Block 2-7-1. DVP Assembly Preparation Remove the top cover. (Refer to “2-3. Top Cover”) 2-29 HDCU4300...
  • Page 78 DVP-67 board and the power assembly to suppress the slack. • Push the slack of fine-wire coaxial cables connected to CN3001 and CN101 into the space between the DVP-67 board and the board frame 2 to suppress the slack. 2-30 HDCU4300...
  • Page 79 When installing screws, match the three holes in the board with two bosses on the board frame (1) and the boss on the board frame (2) as shown above, and tighten the screw (a), then screw (b), and then other screws. 2-31 HDCU4300...
  • Page 80 Note Do not pull the optical cables strongly or bend them so as not to damage them. (1) Lift up the DVP assembly in the direction of the arrow. (2) Release the two optical cables from the clamper. 2-32 HDCU4300...
  • Page 81 Fine-wire coaxial cable [a] Fine-wire coaxial cable [b] PC board frame (2) NET-26 board (HKCU-IP43F) Cross the fine-wire coaxial cable [a] on cable [b] as shown in this figure. Install the removed parts by reversing the steps of removal. 2-33 HDCU4300...

  • Page 82: At-189K Board

    Assembly”) Procedure Remove the two screws, then disconnect the AT-189K board from the connector (CN303) on the DVP-67 board. PSW3 x 8 AT-189K board CN100 CN303 DVP-67 board Install the removed parts by reversing the steps of removal. 2-34 HDCU4300...

  • Page 83: Dpr-348A Board

    Bracket IC001 IC901 IC1001 Bracket IC803 Boss IC801 IC804 IC802 IC1101 IC1201 Note When attaching the DPR heat sink, match the two bosses on the bracket with the two holes in the DPR heat sink and tighten screws. 2-35 HDCU4300...
  • Page 84 Boss Side of the board CN102 CN202 Flexible flat cables DVP-67 board Note When attaching the DPR radiator brackets, push the bosses to the side of the board, tighten the screws (a), and then tighten the screws (b). 2-36 HDCU4300...
  • Page 85 DPR insulating sheet DPR-348A board DPR-348A board FB1111 L604 (With silk printing) (With silk printing) C615 (Without silk printing) DPR insulating sheet Refer to the location of the sheet that was stuck on the DPR-348A board before replacement. 2-37 HDCU4300...

  • Page 86: Tx-146C Board

    Remove the DVP assembly. (Refer to “2-7-1. DVP Assembly”) Remove the DPR heat sink. (Refer to “2-7-3. DPR-348A Board”) Procedure Disconnect the optical module (SFP+) from the connector (CN300) on the TX-146C board. CN300 Optical module (SFP+) TX-146C board 2-38 HDCU4300...
  • Page 87 When attaching the TX heat sink, push it in the direction of arrow and tighten the screws in the following sequence: (a), (b), (c). Disconnect the TX-146C board from the connector (CN201) on the DVP-67 board. TX-146C board CN200 DVP-67 board CN201 Install the removed parts by reversing the steps of removal. 2-39 HDCU4300...

  • Page 88: Dvp-67 Board

    When installing the DVP heat sink 1, note the following instructions. • Check whether the radiation sheet 1 (35 x 35) is misaligned with the hole in the DVP heat sink 1. • Tighten the screws in the following sequence: (a), (b) and others. 2-40 HDCU4300...
  • Page 89 PC board beam Boss Hole Hole Note When attaching the PC board beam, match the two bosses on the PC board beam with the two holes in the board and tighten the screw (a) and then screw (b). 2-41 HDCU4300...
  • Page 90 • Check whether the radiation sheet 2 (25 x 25) and radiation sheet 2 (35 x 35) is misaligned with the hole in the DVP heat sink 2. • Tighten the screws in the following sequence: (a), (b) and others. Install the removed parts by reversing the steps of removal. 2-42 HDCU4300...

  • Page 91: Cn-3797 Board (Hkcu-Ip43F)

    (1) Disconnect the fine-wire coaxial cable from the connector (CN0201) on the NET-26 board and the connector (CN100) on the CN-3797 board. (2) Remove the screw. CN-3797 board CN100 NET-26 board PSW3 x 8 Fine-wire coaxial cable CN0201 2-43 HDCU4300...
  • Page 92 Remove the two screws (P2.6 x 5) and two screws (PSW3 x 8), then remove the NMI slot bracket. PSW3 x 8 CN-3797 board Hole NMI slot bracket Boss P2.6 x 5 Note When attaching NMI slot bracket, align the boss with the hole. Install the removed parts by reversing the steps of removal. 2-44 HDCU4300...

  • Page 93: Board (Hkcu-Ip43F)

    (3) Disconnect the flexible flat cable from the connector (CN0104) on the NET-26 board and the connector (CN3010) on the VIF-60 board. Fine-wire coaxial cable CN0105 CN0101 NET-26 board Fine-wire coaxial cable CN0104 CN0103 CN101 Harness CN3011 CN3010 VIF-60 board 2-45 HDCU4300...
  • Page 94 PSW3 x 8 PSW3 x 8 PSW3 x 8 NET-26 board PSW3 x 8 Note Tighten the screws in the following sequence: (a), (b) and others. Remove the NET-26 board assembly in the direction of the arrow. NET-26 board assembly 2-46 HDCU4300...
  • Page 95 When attaching the NET heat sink, check whether the radiation sheet B, radiation sheet (A) and radiation sheet 2 (35x35) are misaligned with the hole in the NET heat sink. Install the removed parts by reversing the steps of removal. 2-47 HDCU4300...
  • Page 96 (4) Disconnect the flexible flat cable from the connector (CN001) on the CN-3846 board and connector (CN3104) on the VIF-60 board. Flexible flat cable Clamper Harnesses Flexible flat cables CN001 (CN-3846 board) CN3104 CN3008 CN3004 CN3006 CN3005 CN3101 VIF-60 board 2-48 HDCU4300...
  • Page 97 VIF heat sink Holes Radiation sheets Rear of this unit IC1301 Note When installing the VIF heat sink, tighten the screws in the following sequence: (a), (b), (c). Remove the three screws. PSW3 x 8 Rear of this unit 2-49 HDCU4300...
  • Page 98 Note When passing the fine-wire coaxial cable through the clamper, set the longitudinal edge of the clamper to the vertical direction and collect the slack of the cable to the rear panel side from the clamper. 2-50 HDCU4300...
  • Page 99 (2) Release the harness from the clamper (c), then disconnect the harness from the connector (CN102) on the VIF-60 board. Clamper （b） Clamper （a） Optical cables Harness Clamper （c） VIF-60 board CN102 Note When clamping the harness with the clamper (c), push the harness to the rear side of the unit. 2-51 HDCU4300...
  • Page 100 When installing the PC board frame (1), align the two bosses with the two holes. Furthermore, confirm that the four screws removed in step 6 are tightened, and tighten the screws in the following sequence: (a), (b) and others.. 2-52 HDCU4300...
  • Page 101 • Confirm that the connector (a) is inserted into the hole in the rear panel. • Tighten the screws in the following sequence: (a), and others. Install the removed parts by reversing the steps of removal. 2-53 HDCU4300...

  • Page 102: Optical Multi Fiber Cable

    (2) Release the two optical cables from the clamper (b) and clamper (c). (3) Disconnect the harness from the connector of the power unit. Clamper (c) Power unit Connector Harness Optical multi fiber cable Clamper (b) Clamper (a) Harness Optical cables CN3101 VIF-60 board 2-54 HDCU4300...
  • Page 103 Optical multi fiber cable Red mark PSW3 x 8 Lug terminal PSW3 x 8 Note When installing the optical multi cable assembly, attach it with the red mark facing up. Install the removed parts by reversing the steps of removal. 2-55 HDCU4300...

  • Page 104: Cn-3802 Board

    • Tighten the screws in the following sequence: (a), (b) and others. • Push the slack of the fine-wire coaxial cable into the space under the CN-3802 and DVP-67 boards. Install the removed parts by reversing the steps of removal. 2-56 HDCU4300...

  • Page 105: Cn-3822 Board

    CN-3822 board CN001 Harness Rear of this unit P2.6 x 5 P2.6 x 5 Note When installing the CN-3822 board, tighten the screws in the following sequence: (a), (b). Install the removed parts by reversing the steps of removal. 2-57 HDCU4300...

  • Page 106: Cn-3820 Board

    When installing the CN-3820 board, note the following instructions. • Align the boss with hole of the rear panel. • Tighten the screws in the following sequence: (a), (b). Install the removed parts by reversing the steps of removal. 2-58 HDCU4300...

  • Page 107: Cn-3801 Board

    Flexible flat cable CN001 Bosses Bosses Rear panel BVTP3 x 12 Holes Note When attaching the CN-3801 board, align the four bosses with the four holes of the rear panel. Install the removed parts by reversing the steps of removal. 2-59 HDCU4300...

  • Page 108: Cn-3821 Board

    Remove the two screws, then draw the CN-3821 board in the direction of the arrow. Disconnect the harness from the connector (CN001) on the CN-3821 board. CN-3821 board CN001 Harness BVTP3 x 12 Rear of this unit Install the removed parts by reversing the steps of removal. 2-60 HDCU4300...

  • Page 109: Cn-3846 Board

    • When installing the hexagonal screws, apply locking compound to them. Locking compound 1401B (7-600-002-52) • When installing two hexagonal screws, temporarily tighten the hexagonal screw (a) and (b), and then secure them. Install the removed parts by reversing the steps of removal. 2-61 HDCU4300...

  • Page 111: Electrical Adjustment

    • Before using the MSU-1000/1500, check the version of the ROM. For details, refer to Installation manual. 3-1-3. Connection of Equipment COLOR CAMERA HDC4300 Measuring CAMERA CONTROL UNIT OPTICAL FIBER equipment HDCU4300 CABLE MASTER SETUP UNIT MSU-1000/1500 CCA-5 CABLE (max. 200m) HDCU4300...

  • Page 112: Initialization Settings

    Power supply and signal switching block Name Setting ALL buttons OFF (dark) CAM PW button ON (lit) VF PW button ON (lit) TEST 1 button OFF (dark) TEST 2 button OFF (dark) BARS button OFF (dark) CLOSE button ON (lit) HDCU4300...

  • Page 113: Video/Reference Signal System Adjustment

    • Frequency counter • Oscilloscope Preparation Open the top panel of HDCU4300. Disconnect the cable from the REFERENCE INPUT connector. Connect the measuring equipment to the TP terminal on the DVP-67 board (B side). Turn on the power of the unit.
  • Page 114 Setting after Adjustment After adjustment is completed, turn off the power of the HDCU4300, close the top panel and reconnect the disconnected cable. HDCU4300...

  • Page 115: Menu Settings

    Check that the following screen appears. If it does not appear, repeat steps 1 to 3. <CCU MENU> SYSTEM OPERATION VIDEO/MONITOR AUDIO/INTERCOM MAINTENANCE NETWORK DIAGNOSIS SERVICE Set the cursor to [SERVICE] and press the control knob. The SERVICE menu is displayed. HDCU4300...

  • Page 116: Changing Setting Values

    Turn the CANCEL/ENTER lever to the CANCEL side before pressing the control knob. The setting of the selected item is restored. To suspend: Turn the DISP/MENU lever to the MENU. The menu disappears. To restart the setting operation, turn the DISP/MENU lever again to the MENU side. HDCU4300...

  • Page 117: Service Menu

    Displaying VIF board status BOARD STA- Displaying NET board status TUS(NET) OTHERS Displaying and setting other information 4-2-2. Description of SERVICE Menu The display screen appearing in this section shows the indication example. It will be displayed only when installed the HKCU-IP43F. HDCU4300...
  • Page 118 － PLD PACKAGE Screen display <PLD PACKAGE> ?S02 TOP : V1.00 : V1.00 DEC(HDC4300) : V1.00 DPR(NORMAL) : V1.00 4K-POST : V1.00 : V1.00 : V1.00 : V1.00 : V1.01 It will be displayed only when installed the HKCU-IP43F. HDCU4300...
  • Page 119 Re-set all setting values except for the following to factory default values. SETTINGS • ANALOG ADJUST page PROMPTER1 LEVEL PROMPTER2 LEVEL 27 MHz Clock RESET HOUR ME- － Reset the cumulative power-on time. It will be displayed only when installed the HKCU-IP43F. HDCU4300...
  • Page 120 SERIAL NUMBER Screen display <SERIAL NUMBER> ?S04 TOP STORE OK? MODEL NAME : HDCU4300 SERIAL NUMBER: 0000000 Description Item Setting Value Description MODEL NAME HDCU4300 Display the model name of the unit. SERIAL NUMBER 00000000 to 99999999 Display the serial number set in the unit.
  • Page 121 Screen display <BOARD STATUS(DVP)> ?S07 TOP POWER INPUT1:OK 13.90V 3.05A 123.45W INPUT2:ERR 13.90V 3.05A 123.45W Description Item Setting Value Description POWER Display the power consumption of each power supply system in the DVP-67 － • INPUT1 board. • INPUT2 HDCU4300...
  • Page 122 • INPUT board. BOARD STATUS (NET) Screen display <BOARD STATUS(NET)> ?S09 TOP POWER INPUT1:OK 14.28V 1.15A 16.44W Description Item Setting Value Description POWER － Display the power consumption of each power supply systems in the NET-26 • INPUT board. HDCU4300...
  • Page 123 FLAG: Used as a FLAG signal output pin. MIC REMOTE MIC1&2, MIC1&2: MIC1,2, • MIC1, 2 amplifier gains are common. MIC+NETWORK MIC1, 2: • MIC1, 2 amplifier gains are each. MIC+NETWORK: • MIC1,2 amplifier gains are common. • Pin 14 is forcibly legacy. HDCU4300...

  • Page 125: Spare Parts

    Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2.  部品の共通化 2. Standardization of Parts Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は，セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.

  • Page 126: Exploded Views

    5-2. Exploded Views Cover Part No. SP Description A-2103-436-A s BRACKET ASSY, RACK 4-382-854-01 s SCREW (M3X8), P, SW (+) HDCU4300...

  • Page 127: Front Panel

    4-382-854-01 s SCREW (M3X8), P, SW (+) 4-413-881-01 s CUSHION(7SEG)-P 4-489-665-01 s USB LID 4-559-446-02 s SCREW, +P2.6X5 NEW TRUSTER 4-585-771-01 s PANEL(A), INDICATOR 4-585-772-01 s LOUVER, FRONT 4-588-554-01 s SHEET (A), FRONT PANEL 4-588-557-01 s FILTER (A), INTAKE AIR HDCU4300...
  • Page 128 4-590-083-01 s SHEET (2 (25X25)), RADIATION 1-458-776-11 s MODULE, OPTICAL(SFP+) 4-590-083-11 s SHEET (2 (15X60)), RADIATION 4-590-867-01 s INSULATING SHEET, DPR 1-756-134-16 s BATTERY, LITHIUM (SECONDARY) 1-831-125-11 s CABLE, FLEXIBLE FLAT (30 CORE) 1-971-259-11 s HARNESS, SUB (DVP-AU) 2-586-175-11 s SHEET B, RADIATION HDCU4300...

  • Page 129: Hkcu-Ip43F (Net-26 Board, Cn-3797 Board)

    4-559-446-02 s SCREW, +P2.6X5 NEW TRUSTER 1-971-379-11 s HARNESS (DVP-NET) 4-585-792-01 s BRACKET, NMI SLOT 4-587-426-01 s SHEET (2 (35X35)), RADIATION 1-971-380-11 s HARNESS (VIF-NET) 4-588-559-01 s PANEL, BLANK 1-971-381-11 s HARNESS, SUB (NET POWER) 2-586-175-11 s SHEET B, RADIATION HDCU4300...
  • Page 130 1-855-064-11 s FAN, DC (60 SQUARE) 1-971-258-11 s HARNESS (DVP-VIF) 1-971-262-11 s HARNESS, SUB (VIF POWER) 1-971-263-11 s HARNESS, SUB (DVP POWER) 4-137-926-01 s SADDLE (LES-0505), EDGE 4-279-796-01 s GASKET (TOP) 4-382-854-01 s SCREW (M3X8), P, SW (+) 4-559-446-02 s SCREW, +P2.6X5 NEW TRUSTER HDCU4300...

  • Page 131: Rear Panel

    1-849-371-11 s OPTICAL MULTI CABLE ASSEMBLY-F (Serial No.10001 to 30000) 1-971-260-11 s HARNESS, SUB (VIF-CN) 1-971-264-11 s HARNESS, SUB (DVP-CN) 3-648-409-01 o HANDLE, (1) 3-869-367-51 s SET SCREW(M4 PSW) 4-382-854-01 s SCREW (M3X8), P, SW (+) 4-559-446-02 s SCREW, +P2.6X5 NEW TRUSTER HDCU4300...

  • Page 132: Power Block

    1-971-228-11 s SUB HARNESS PRIMARY SIGNAL 7-682-961-01 s SCREW +PSW 4X8 1-971-229-11 s SUB HARNESS AC IN 1-971-230-11 s SUB HARNESS SECONDARY POWER 1-971-231-11 s SUB HARNESS HV 1-971-232-11 s SUB HARNESS PFC 1-971-233-11 s SUB HARNESS POWER SW 1-971-234-11 s SUB HARNESS EARTH HDCU4300...

  • Page 133: Supplied Accessories

    5-3. Supplied Accessories Q'ty Part No. SP Description A-8278-054-B s REMOTE INDICATOR ASSY 4-589-988-01 s OPERATION GUIDE(JAPANESE) 4-589-988-11 s OPERATION GUIDE(ENGLISH,SIMPLI- FIED CHINESE) 4-589-988-21 s OPERATION GUIDE(FRENCH,GERMAN) 4-589-989-01 s CD-ROM PACK HDCU4300...

  • Page 135: Block Diagrams And Frame Wiring

    D400-D402 A-CPU-BUS SYSTEM IC500 Q408,Q409,Q411 DVP-67 (2/2) LED1-16 IC700,701, D001-D016 D700 Q700-702 Q411-Q416 IC510 TEMP SENSOR IC702 IC709 BUFFER IC706 BUFFER PLD_VerUp DVP-67(2/2) CN-3822 CN002 IC501,502 PH500 CN500 CN001 RM_RX_(+/-)-D 15/16 REMOTE RM_TX-D 13/14 IC503 CN700 TD/IO EPR2 TMS,TCK HDCU4300...
  • Page 136 JTAG IC1902,IC3902,IC4902 +1.1V IC1609,IC1610,IC3609, +1.8V +1.1V-PLL IC402,403 IC3610,IC4609,IC4610 SWITCHING IC300,301 RCP_+30V +1.1V(CORE) IC703 DQ0-15 IC100-102,Q100 DDR TERM. TO DVP-67 +0.75V PLD_VerUp RESET +3.2V (1/2) A0-12 IC1901,IC3901,IC4901 +3.3V +3.7V +1.8V SWITCHING +1.5V IC3608,IC1608,IC4606 +1.1V +1.15V +1.5-A 5-10 5-10 +3.7V +3.7V HDCU4300...
  • Page 137 CN3003 +5.0V CCU_SENSE_RPU SWITCHING IC203 -5.5V AB33_AD BUS 14-21 +3.3V IC122 23-30 FROM +5.0V IC363 32-35 DVP-67(2/2) SWITCHING AB33\STROBE +3.3V 37-42 +1.2V IC102,103,123 +2.5VCLK SWITCHING +2.5VPLD +1.8V IC207 SWITCHING +1.0V IC201 +1.0V +1.2V SWITCHING +1.5V +1.8V IC364 +12V -12V HDCU4300...
  • Page 138 AC RELAY ON CHU_SHORT_HIGX AC_RELAY_ON ERROR_STOP_LATCH CHU_CABLE CHU_SHORT_LOW TEMP_NG FROATING PH102 AC_OFF_DET CXA ON CHU_OPEN DETECT PH103 PFC OK PFC_OK PH105 CXA ON CXA_ON PH106 ERROR STOP LATCH ERROR_STOP_LATCH IC102(1/2) PH101 TEMP NG TEMP_NG TEMP. SENSOR Q114 RE-333 TH103 HDCU4300...
  • Page 139 125MHz NMI_TG_V_0/1,NMI_TG_H_0/1 EXT_CPU_BUS_0to7 EXT_CPU_BUS_0to7 16-23 16-23 NMI_TG_F, NMI_TG_V, NMI_TG_H EXT_CPU_CTRL,EXT_CPU_ADDR EXT_CPU_CTRL,EXT_CPU_ADDR 15,24-35 15,24-35 X2003 EXT_CPU_IRQ_X/WAIT_X EXT_CPU_IRQ_X/WAIT_X 100MHz X2003 34,35 34,35 IC2004 I2C_SCL/SDA I2C_RESERVE CLK_100M_P/N 50MHz 38,39 38,39 OPTION_BD_TPE_0/1/2 OPTION_BD_TPE_0/1/2 CLK50_NEPII 8,11,37 8,11,37 ID:001 CLOCK DRIVER CN101 CN0103 +14V_B +14V_IN HDCU4300...

  • Page 140: Frame Wiring

    VIF-60 CN3003 CN3002 CN101 CN3010 CN3011 CN001 CN004 FLEXIBLE FLAT CABLE AU-372 (45 CORE) CN3005 CN3008 CN3006 CN3104 CN005 ETHER CN001 CN001 CN-3819 LE-410 INTER COM CN001 CN001 CN001 CN1001 CN-3801 CN-3820 CN-3821 CN-3846 D-sub AUDIO OUT 1/2 TRUNK HDCU4300...
  • Page 142 Printed in Japan Sony Corporation HDCU4300 (SY) J, E 2016. 6 08 9-976-957-02 © 2016...

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Hdcu4300/lHdcu4300/tHkcu-ip43f

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