Exmark Commercial 30 V Series Operator's Manual
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Exmark Commercial 30 V Series Operator's Manual

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COMMERCIAL 30
V-SERIES
For Serial Nos.
413,950,474 & Higher
Part No. 4506-760 Rev. A

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Summary of Contents for Exmark Commercial 30 V Series

  • Page 1 COMMERCIAL 30 V-SERIES For Serial Nos. 413,950,474 & Higher Part No. 4506-760 Rev. A...
  • Page 2 Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. ©2023 Exmark Mfg. Co., Inc. Contact us at www.Exmark.com. 415 Industrial Row Printed in Mexico Beatrice, NE 68310...

  • Page 3: Introduction

    It is designed to use Exmark 60V lithium-ion battery packs. These battery packs are designed to be charged only by Exmark 60V lithium-ion battery chargers. Using these products for purposes other than their intended use could prove dangerous to you and bystanders.

  • Page 4: Safety-Alert Symbol

    Safety-Alert Symbol The safety-alert symbol (Figure 2) shown in this manual and on the machine identifies important safety messages that you must follow to prevent accidents. g000502 Figure 2 Safety-alert symbol The safety-alert symbol appears above information that alerts you to unsafe actions or situations and is followed by the word DANGER, WARNING, or CAUTION.

  • Page 5: Table Of Contents

    Contents Introduction ............3 Safety-Alert Symbol......... 4 Safety ..............6 ............... 6 Safety and Instructional Decals ....... 9 Specifications ............13 Systems ............13 Dimensions............13 Attachments/Accessories.......13 Product Overview ..........14 Operation ..............14 Controls ............14 Before Operation ...........15 During Operation...........17 After Operation..........22 Maintenance ............23 Recommended Maintenance Schedule(s) ....23 Periodic Maintenance ........23 Checking the Mower Blade ......23...

  • Page 6: Safety

    Safety Safety Use only the battery pack specified by Exmark. Using other accessories and attachments may increase the risk of injury and fire. IMPORTANT SAFETY Plugging the battery charger into an outlet that is INSTRUCTIONS not 120V can cause a fire or electric shock. Do not plug the battery charger into an outlet other than 120V.
  • Page 7 Avoid discharging material against a wall a Exmark [replacement] bag. or obstruction; material may ricochet toward you. For best performance, use only genuine Exmark Stop the blade(s) when crossing surfaces other replacement parts and accessories. Other than grass.
  • Page 8 • Do not disassemble the battery pack. • Replace the battery pack with a genuine Exmark battery pack only; using another type of battery pack may cause a fire or risk of injury.

  • Page 9: Safety And Instructional Decals

    • New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. • Safety signs may be affixed by peeling off the decal120-9570 backing to expose the adhesive surface. Apply 120-9570 only to a clean, dry surface.
  • Page 10 Safety decal144-3175 144-3175 1. Read the Operator’s 3. To shut off the machine, Manual. release the bar. 2. To start the machine, squeeze the bar to the handle and press the button. decal139-8986 139-8986 decal145-4009 145-4009 1. Low speed 3. Max speed decal142-8391 142-8391 2.
  • Page 11 Safety decal145-3851 145-3851 1. Thrown object 3. Cutting/dismemberment hazard—keep hazard of hand or foot, bystanders away mower blade—stay away from moving parts. 2. Thrown object hazard from discharge chute—Do not operate the machine without the side-discharge plug, chute, or deflector in decal146-0242 146-0242 place.
  • Page 12 Safety decal116-7583 116-7583 1. Warning—read the Operator’s Manual; do not operate this 4. Cutting/dismemberment hazard of hand or foot, mower machine unless you are trained. blade—stay away from moving parts; keep all guards in place. 2. Thrown object hazard—keep bystanders away. 5.

  • Page 13: Specifications

    Safety Interlock System Authorized Service Dealer or authorized Exmark Operator must have the blade control bail depressed distributor or go to www.Exmark.com for a list of all to start the motor. Releasing the blade control bail approved attachments and accessories.

  • Page 14: Product Overview

    Operation Product Overview Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Note: Become familiar with all the controls before starting the motor and operating the machine. Blade Control Bail Located on the upper handle as shown in Figure 4. When the blade control bail is depressed, the system senses that the operator is in the normal operator's position.

  • Page 15: Before Operation

    Operation Before Operation handle. When this bail is released the machine will stop moving. Installing the Battery Pack Electric Start Button Important: Use the battery pack only in temperatures that are within the appropriate Located on the upper handle, on the left side, in front range.
  • Page 16 Operation g010961 Figure 9 4. Front quadrant block cut 1. Front wheel shaft assembly heights 2. Pull up 5. Pull outward 3. Height adjuster 6. Shaft groove g411211 Figure 7 Insert the front wheel shaft assembly into the 1. Pull upward 4.

  • Page 17: During Operation

    Operation During Operation Operating the Self-Propel Drive The lawn mower is variable speed, the more you Starting the Machine squeeze the drive bail against the handle the faster the machine travels. Ensure that the battery pack is installed in the machine.
  • Page 18 Operation g427663 Figure 13 1. Low position 3. Max position g011036 Figure 14 2. Auto position 1. Mulch plug 3. Lip 2. Discharge door 4. Mower housing Using the Mulch Plug • Removing the Mulch Plug: Occasionally you may wish to use the mulch plug to mulch the grass and leaf clippings back into the lawn.
  • Page 19 Operation DANGER The machine can throw grass clippings and other objects through an opening in the machine housing. Objects thrown with enough force could cause serious personal injury or death to you or to bystanders. • Never remove the grass bag and then start the machine without the discharge plug installed on the machine.
  • Page 20 Operation g429670 Figure 17 1. Pull up on spring 4. Side discharge cover g429657 tabs Figure 16 2. Side discharge cover 5. Spring lowered 1. Pull up on spring 4. Discharge deflector tabs 3. Side discharge cover — 2. Discharge deflector 5.
  • Page 21 • Replace the blades when necessary with original Exmark replacement blades. • Slow down your mowing speed if the machine does not cut the leaves finely enough.

  • Page 22: After Operation

    Operation After Operation Line up the cavity in the battery pack (Figure 18) with the tongue on the charger. Removing the Battery Pack from the Slide the battery pack into the charger until it is Machine fully seated (Figure 18). Lift up the battery-compartment lid.

  • Page 23: Maintenance

    Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the blade drive system. After the first 5 hours After the first 25 hours •...
  • Page 24 Maintenance • Checking for Bent Blades: Rotate the blades until they are positioned as shown in g011478 Figure 19 3. Wear 1. Sail 2. Flat 4. Slot g016532 Figure 20 DANGER 1. Front of cutting deck 3. Measure from the cutting edge to a smooth, level A worn or damaged blade can break.
  • Page 25 Align the two holes on the blade with the two holes on the blade driver and install a sharp, balanced Exmark blade and blade bolt as shown in Figure 21. The sail of the blade must point toward the top of the lawn mower housing for proper installation.

  • Page 26: Check For Loose Hardware

    Maintenance If they touch, the blades are not mounted correctly. Repeat steps A through E. If the blades still touch after repeating the steps, contact an Authorized Service Dealer. Return the lawn mower to its upright position. Check for Loose Hardware Service Interval: Before each use or daily Shut off the machine, wait for all moving parts to stop, and allow the machine to cool.

  • Page 27: Change Transmission Belt

    Maintenance Change Blade Drive Belt Reinstall the belt cover using the four retained bolts. Service Interval: As required Check the operation of the blade control lever. Shut off the machine, wait for all moving parts to stop, and allow the machine to cool. Change Transmission Belt Remove the electric-start button and the battery pack from the machine.
  • Page 28 Maintenance From the front of the machine, remove the belt from the motor pulley and then remove from the transmission pulley. While the idler pulley is pulled out of the way, install the new transmission belt placing the belt over the transmission pulley first and then over the motor pulley.

  • Page 29: Adjustments

    Maintenance Adjustments Adjusting the Parking-Brake Cable Note: Wait for all moving parts to stop and remove the battery pack before servicing, cleaning, or making Whenever you install a new parking-brake cable or any adjustments to the machine. if the parking brake is out of adjustment, adjust the parking-brake cable.

  • Page 30: Cleaning

    Maintenance Cleaning is disengaged and to hold position when the parking brake is engaged. Turn the adjustment nut clockwise to tighten the WARNING cable adjustment. The machine may dislodge material from under Note: Tighten the nut firmly with a socket or the machine.

  • Page 31: Cleaning Under The Belt Cover

    Maintenance – The grass bag is locked in place. – The discharge tunnel door is closed against bag. – The side discharge cover is locked in place. • Side Discharge Mode: – The discharge tunnel plug is locked securely in the discharge tunnel. –...

  • Page 32: Storage

    Do not store is not labeled with the Call2Recycle a fully charged or fully depleted battery. When seal, please contact Exmark Customer you are ready to use the machine again, charge Care at (402)-223-6375 or your local...

  • Page 33: Troubleshooting

    Troubleshooting Troubleshooting Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself. Problem Possible Cause Corrective Action The machine does not start.
  • Page 34 Troubleshooting Problem Possible Cause Corrective Action The machine is producing a beeping sound. 1. The battery pack is not charged. 1. Remove the battery pack from the machine and charge it. 2. The machine is in an unsafe position for 2.

  • Page 35: Information

    While the exposure from Exmark products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Exmark has elected to provide the Prop 65 warnings. Moreover, if Exmark does not provide these warnings, it could be sued by the State of California or by...
  • Page 36 Label Here (Included in the Literature Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2023 Exmark Mfg. Co., Inc. Part No. 4506-760 Rev. A 415 Industrial Row (402) 223-6300 Beatrice, NE 68310 *4506-760* A...

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