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Harken FlatWinder 250 Installation And Maintenance Manual

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Installation and Maintenance Manual
MFW-H
FlatWinder
250 - 500
TM

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Summary of Contents for Harken FlatWinder 250

  • Page 1 Installation and Maintenance Manual MFW-H FlatWinder 250 - 500...
  • Page 2 FlatWinder installation procedure Electric wiring diagrams Rope installation Maintenance ............................22 Washing Maintenance table Disassembly procedure Harken ® limited worldwide warranty ....................... 25 Ordering spare parts ..........................25 Exploded view ............................26 FlatWinder FlatWinder Horizontal electric motor 12V/24V FlatWinder Horizontal electric motor 48V FlatWinder...
  • Page 3 Glossary Intended use – specific and proper use of the device for which it is designed Improper use – use of the device in a different way from that indicated in the instructions specified in this manual Qualified operator – person who has attended specialization and training about the use of the device User –...

  • Page 4: Safety Information

    • Never substitute any device part with one that is not original. Even though they look similar and are both made by Harken, the non-original part may not be suitable and the warranty will be invalidated.

  • Page 5: General Advice

    General advice Intended use Harken devices are designed and manufactured for a use on sailing boats to control sheets, halyards and related sail and rig systems. For any other usage, contact the Harken Italy Technical Service by e-mail: techservice@harken.it Improper use The Harken device must not be used for purposes different from those outlined in “Intended use”...

  • Page 6: Technical Characteristics

    Harken accepts no responsibility for defective installation or reassembly of its ® FlatWinder In case of doubt the Harken Tech Service is at your disposal at ® techservice@harken.it This manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this manual.
  • Page 7 Weight FW250 FW500 E 12V/24V E 48V E 12V/24V E 48V weight 12.5 12.8 22.5 24.3 17.1 [kg] E = Electric motor HY = Hydraulic motor A = anodized aluminum base and pulley Maximum working load WARNING! The maximum working load (MWL) for the FlatWinder 250 is 250 Kg (551 lb) and for the FlatWinder 500 is 500 Kg (1102 lb)
  • Page 8 Outline FlatWinder FW250 E 12V/24V FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 9 FW250 E 48V FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 10 FW250 HY 8cc FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 11 Outline FlatWinder FW500 E 12V/24V FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 12 FW500 E 48V FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 13 FW500 HY Typical traveler lay-out Depending of traveler load can be used 2:1, 3:1 or 4:1 purchase FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...

  • Page 14: Installation

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the FlatWinder since these may vary depending on the deck on which it is to be installed.
  • Page 15 Parts included for FlatWinder 500: FlatWinder installation procedure WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder NOTICE Before drilling the deck, check the space available below deck for the flange and the motor A.
  • Page 16 B. Position the base of the FlatWinder on the deck and mark the position of the holes or use the drilling cut-out template at the point where you have decided to place the FlatWinder Below is a reduced scale diagram for FlatWinder 250.
  • Page 17 D. Bolt the base of the FlatWinder to the deck using six M6 bolts, Socket Head or Hexagonal Headed (not supplied by Harken), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.
  • Page 18 Tools needed for FlatWinder 250: A number five hex key Two number thirteen wrenches G. Position the flange H. Tighten six M6 precote screws (8Nm/71 in-lb) I. Position the reduction gear and L. Tighten the two M6 precote motor screws (8Nm/71 in-lb) - be sure to align the flange Tools needed for FlatWinder 500:...
  • Page 19 M. Insert the upper jaw, align the white balls on the lower jaw with the grooves on the upper jaw N. Tighten the central M8 screw (20Nm/174 in-lb) FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 20 To guarantee greater efficiency in terms of safety and long life, for every FlatWinder model is mandatory to install the Dual Function Control Box. For more information, refer to the Dual Function Control Box manual, available on harken website www.harken.com...
  • Page 21 NOTICE To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten the other nut with second spanner. Take special care not to turn the central spindles. Be careful not to turn central spindles.

  • Page 22: Maintenance

    Rope installation The rope cover should have high wearing resistance. Insert the rope between the pulley and the peeler, turn the FlatWinder activating the electric motor on the proper direction. WARNING! Do not insert rope bigger than 10mm. Do not insert rope with splice. WARNING! Keep far fingers or clothing when starting the engine to avoid to be entangled into the pulley...
  • Page 23 WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder In the case of doubt contact Harken Tech Service at techservice@harken.it FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 24 Disassembly procedure Tools needed A number four hex key A number five hex key Remove the central M8 screw NOTICE To remove the upper jaw can be used the two top holes M6 as an extractor: in this case, remove the two M6 countersunk screws, insert two M6x70 and tighten up the upper jaw rise.

  • Page 25: Ordering Spare Parts

    ® The Harken device is covered by a warranty: if during the warranty period the device proves defective or suffers breakages, as indicated in the warranty, the manufacturer, after checking the device, will repair or replace the defective components.
  • Page 26 Exploded view FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 27 Position Quantity Code Description A96901700 Assembly Base Base S413330085 Bushing Ø12xØ14x11 Device Product Sticker** A74135100 Bearing Ø85xØ97x26 M0651997 Ring Seal Device serial number sticker A96994000 Assembly pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S732420082 Plate FlatWinder M0632803 Screw M8x30 TSPCE A4 S690160052 Upper jaw A96901500...
  • Page 28 FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 29 Position Quantity Code Description A97042200 Assembly Base Base S413330085 Bushing Ø12xØ14x11 Device Product Sticker** A74147500 Bearing Ø102xØ114x26 M0651997 Ring Seal M0666203 Screw UNI 5933:2003 M8x25-A4 S418760063 FlatWinder Serial Number Sticker A96994000 Assembly pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S704230052 Plate S704250052 Upper jaw...
  • Page 30 Horizontal electric motor 12V/24V FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 31 Position Quantity Code Description A94149200 KIT Assembly Electric Motor Flange Electric Motor Flange M0606803 Screw M6x14 UNI 5931 A77026200 Black painted gearbox S690200080 Flange M0606803 Screw M6x14 UNI 5931 A96015400 KIT EL Motor 12V 0,7kW A96015700 KIT EL Motor 24V 0,9kW Electric motor Polarity motor sticker Screw stud M6x26...
  • Page 32 Horizontal electric motor 48V FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 33 Position Quantity Code Description A97026100 KIT EL HO Motor Flange FlatWinder Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931:2003 precote S415360003 coating O-Ring Seal Ø5,5xØ1 Seal Ø25xØ47x7 S690200080 Flange M0606803 Screw M6x14 UNI 5931 S477440063 Sticker for gearbox M0640403 Key 8x7x32 M0621303 Washer Ø6...
  • Page 34 Horizontal hydraulic motor 8cc FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 35 Position Quantity Code Description A94149200 Kit motor flange Electric Motor Flange M0606803 Screw M6x14 UNI 5931 G0675560000 Gearbox worm screw B14 B3 GR60 S690200080 Flange M0606803 Screw M6x14 UNI 5931 S477440063 Sticker for gearbox A97026100 KIT EL HO Motor Flange FlatWinder Horizontal Motorgear Flange S415360003 Screw M6x16 UNI EN ISO 5931:2003 precote coating...
  • Page 36 Horizontal electric motor 12V/24V FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 37 Position Quantity Code Description G606780000 Gearbox orthogonal B5 GR135 S357050052 Cover for gearbox S477440063 Sticker for gearbox S704260004 Transmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI 5933 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI5931 A97057700...
  • Page 38 Horizontal electric motor 48V FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 39 Position Quantity Code Description G606780000 Gearbox orthogonal B5 GR135 S357050052 Cover for gearbox S477440063 Sticker for gearbox S704260004 Transmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI 5933 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI 5931 G60567000E...
  • Page 40 Horizontal hydraulic motor 8cc FlatWinder FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...
  • Page 41 Position Quantity Code Description G6067800 Gearbox GR=135 S357050052 Cover for gearbox S477440063 Sticker for gearbox S704260004 Transmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI 5933 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI5931 A94329700 Assembly flange Flange for Gear Box Reduction B14...
  • Page 42 Contact us Manufacturer/EU Representive Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel 031.3523511; Fax 031.3520031 Web: www.harken.it Email: info@harken.it FlatWinder 250 - 500 Installation and Maintenance Manual – Mod.H...

This manual is also suitable for:

Flatwinder 500Fw250ea12hFw500ea24h

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