Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Harken Manuals
  4. Industrial Equipment
  5. R27LS
  6. Instruction manual

Harken R27LS Instruction Manual

Rail r27 longspan
Hide thumbs

Advertisement

Quick Links

Download this manual
Rail R27 LongSpan
R27LS
Instruction Manual
Translation of the
original instructions
Read the manual carefully before using the system.
UR27LS-B 26-01-2022

Advertisement

loading
Need help?

Need help?

Do you have a question about the R27LS and is the answer not in the manual?

Questions and answers

Related Manuals for Harken R27LS

Summary of Contents for Harken R27LS

  • Page 1 Rail R27 LongSpan R27LS Instruction Manual Translation of the original instructions Read the manual carefully before using the system. UR27LS-B 26-01-2022...
  • Page 3 Compatibility Curved Trolleys-Tracks Brackets Stair brackets Brackets for metal roof Connectors Turntables Terminals Trolleys Rail components R27LS Prerequisites and limitations DESIGN Load angle limitation Design specifications Preliminary info Placing the rail Type of use and distance between the brackets USE OF accessorIES...
  • Page 4 MAINTENANCE - CERTIFICATIONS - WARRANTY PACKAGING, STORAGE, TRANSPORTATION Maintenance CertificaTionS LABELING Signs Sign for vertical and oblique rigid rail 16° -90°: Warranty CERTIFICATION OF CONFORMITY CORRECT INSTALLATION FORM ACCEPTANCE REPORT MAINTENANCE-inspection REGISTER MAINTENANCE-inspection REGISTER MAINTENANCE-inspection REGISTER DATASHEET ANNEXES Installation layout – brackets for stairs INBRKT.STEP Installation layout –...
  • Page 5 ABOUT THIS MANUAL Before installing or using the Harken R27LS rail, read the instructions contained in this Manual thoroughly. This instruction manual is an integral part of the product, and it supplies all the necessary information for its correct installation, safe use and maintenance.
  • Page 6 In case of extreme weather events, do not use the rail • In case of fire or if the rail has been struck by lightning, stop using it, report the issue to Harken Approved Installer &/or Harken to arrange a detailed inspection by Approved & Qualified Personnel.
  • Page 7 Furthermore, the R27LS rail in horizontal installation (0°±5°) can be used as a Rope Access Anchorage System, to provide a safe anchorage for twin rope working (rope access & work positioning), with good anchor mobility under load.
  • Page 8 For bending radius included between 2,75m and 15m in all the three direction, it's possible to require the bending rail to Harken. The bent rail has 250mm of straight rail at the extremity due to the production process. For more information contact Harken. See paragraph Installation Layout – bent rail 1, 2 and 3.

  • Page 9: Table Of Contents

    Brackets INBRKT.1 INBRKT.2 INBRKT.3 INBRKT.4 Four types of stainless steel brackets, including all necessary bracket/rail coupling accessories(bracket/structure anchor/fixing are not included; they must be selected and specified by the approved Installer at the design stage). INBRKT.AL Extruded aluminium bracket, including the necessary bracket/rail coupling accessories (bracket/structure anchor/fixing are not included;...
  • Page 10 Connectors INLINK.LS INLINK.AL Extruded aluminium connector, to be used with Stainless steel “unsupported” connector, to extruded brackets if it is possible to fasten it to connect a rail to the adjacent one. the structure (otherwise, the stainless steel “unsupported” connector must be used). INPIN.LS INMID-ENTRY1.LS INMID-ENTRY3.LS...
  • Page 11 (showed above). Trolley INCAR-360: INCAR-360 Trolley designed to be used exclusively with the R27LS track and related accessories as a mobile anchor point for fall arrest for installation of the track from 0° to 90°. The INCAR-360 trolley cannot be used for human suspension.

  • Page 12: Inbrkt.1

    Rail components R27LS Components 0-5° 6-15° 16-74° 75-90° INR27.LS INR27-CURVE FLAT.LS INR27-CURVE CONCAVE.LS INR27-CURVE CONVEX.LS INBRKT.1 INBRKT.2 INBRKT.3 INBRKT.4 INBRKT.AL INBRKT.STEP Angles to the horizontal plane ENGLISH 26/01/22...

  • Page 13: Inbrkt.x5

    Components 0-5° 6-15° 16-74° 75-90° INBRKT.X5 INBRKT.X6 INLINK.LS INLINK.AL INPIN.LS INMID-ENTRY1.LS INMID-ENTRY3.LS INTURN1.LS INTURN2.LS INSTOP.LS Angles to the horizontal plane 26/01/22 ENGLISH...
  • Page 14 Components 0-5° 6-15° 16-74° 75-90° IN1642.CLEAR IN9561.CLEAR INSTOP-OPEN.LS IN9606 IN9606.CLEAR IN9608 IN9608.CLEAR IN9565 IN9565.CLEAR IN158 IN158.CLEAR INCAR1-CURVE INCAR1-CURVE (BLACK) INCAR2-CURVE INCAR2-CURVE (BLACK) INCAR-360 Angles to the horizontal plane ENGLISH 26/01/22...
  • Page 15 PREREQUISITES AND LIMITATIONS The R27LS rail has been designed to support any accidental operator fall. In order to guarantee its correct operation, and maintain the mechanical integrity in case of fall, each user must wear the Personal Protective Equipment (PPE) recommended by workplace safety regulations.
  • Page 16 If the harness becomes loose it must be properly adjusted again from a safe position. WARNING! Consult Harken when using this equipment in combination with components or subsystems other than those described in this manual. Altering or intentionally misusing this equipment may cause the system to fail which can cause a fall, which could result in severe injury or death.
  • Page 17 DESIGN Load angle limitation Rails can be mounted at various angles on the vertical mounting structure. Harken IN9606, IN9606.CLEAR, IN9608, IN9608.CLEAR, IN9565, IN9565.CLEAR, IN158, IN158.CLEAR, INCAR1-CURVE, INCAR1-CURVE (BLACK), INCAR2-CURVE, INCAR2-CURVE (BLACK) trolleys have the ability to handle loading at an angle up to 15°...
  • Page 18 WARNING! The structure where the R27LS rail will be installed from 0° to 15° must have structural charac- teristics so as to support at least the maximum loads of 15 KN in the parallel and perpendicular direction, that could be transmitted in service from the anchor device to the structure. This value has...
  • Page 19 15° 15° 0° The R27LS rail installed from 0° to 5° with respect to the horizontal plane can be mounted in any position: floor, 90° wall, ceiling and intermediate angles. The installation of the rail for the INCAR-360 trolley is only allowed on the floor, wall or staircase respecting the angles indicated in the table.
  • Page 20 NOTE! To optimize the sliding of the R27 and INCAR1-CURVE, INCAR1-CURVE (BLACK) trolleys on the track, it is recommended to position the track so that the load has the direction perpendicular to the sliding plane of the trolley on the rail. Sliding plane In order to better install the rail in the recommended position (with the suspension force perpendicular to the sliding plane), you can choose between different types of brackets, compliant with the different fastening...
  • Page 21 The following table shows the theoretical deflection arrow as a function of the static load and of the distance between the anchoring brackets in case of installation from 0° to 5°. Distance between the brackets = distance between the centerline of two adjacent brackets HORIZONTAL...
  • Page 22 USE OF ACCESSORIES Turntables Turntables permits to modify the trolley direction without disconnecting from the system. To do this operation, it is necessary to insert the trolley in the turntable and rotate the turntable in the direction selected. In case of the use of two trolleys for the human suspension application, use two trolleys not rigidly connected.
  • Page 23 Connectors INMID-ENTRY The connectors INMID-ENTRY1.LS and INMID-ENTRY3.LS allow the insertion of the trolley along the line. To carry out this operation, it is necessary to unlock the opening by removing the safety pin by pressing its button, the rail will rise pushed by a spring, insert the trolley and pressing it with the rail, reinsert the safety pin in its housing.
  • Page 24 End fittings IN1642.CLEAR, INSTOP-OPEN.LS The removable end fitting IN1642.CLEAR, INSTOP-OPEN.LS allow the insertion of the trolley on the rail. To insert a trolley on a rail with the IN1642.CLEAR end fitting, lift the locking pin and remove the end fitting from the rail;...
  • Page 25 3 mm, in order to allow the trolley to slide correctly. The R27LS rail operating temperature range is -50°C to +80°C. For out-of-range applications, contact Harken or Harken Italy.
  • Page 26 INSTALLATION ISTRUZIONI DI INSTALLAZIONE The R27LS rail must be installed by HARKEN or Harken dealer’s authorized installers or by qualified professionals, trained to design, install, certify and service the fall arrest system. For a list of HARKEN’s authorized installers, see the website www.harkenindustrial.com.

  • Page 27: Inbrkt.3

    Bracket assembly instructions INBRKT.1 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screws to 80 Nm. INBRKT.2 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screw to 80 Nm. INBRKT.3 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screw to 80 Nm. 26/01/22 ENGLISH...

  • Page 28: Inbrkt.4

    INBRKT.4 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screw to 80 Nm. INBRKT.AL WARNING! Apply anti-seize product on the grub screws. Tighten M8 grub screw to 18 Nm. INBRKT.STEP ATTENZIONE! Applicare prodotto antigrippante sui grani. Serrare i grani M10 a 20 Nm e i dadi M10 a 30 Nm. ENGLISH 26/01/22...

  • Page 29: Inbrkt.x6

    BRACKETS FOR METAL ROOF assembly instructions For more information, refer to the specific manual. INBRKT.X5 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screw to 80 Nm. INBRKT.X6 WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screw to 80 Nm. CONNECTORS assembly instructions To connect the rail, insert two alignment pins into the rail seats.
  • Page 30 INMID-ENTRY1.LS Max gap 1.5mm WARNING! Apply anti-seize product on the grub screws. Tighten M8 grub screw to 18 Nm. INMID-ENTRY3.LS Max gap 1.5mm Use of the connectors: In the case of using connectors INMID- ENTRY1.LS and INMID- ENTRY3.LS to allow insertion and removal of the trolley along the rail, always make sure that the locking pin is correctly inserted.
  • Page 31 INLINK.LS WARNING! Apply anti-seize product on the screws. Tighten M10 (A4 class 80) screws to 80 Nm. Connected rails must have 3 M10 (A4 class 80) screws each. WARNING! In order to position the rail correctly, take into account the two connector central reference points.
  • Page 32 END STOP assembly instructions Recommended end fitting INSTOP.LS The end fitting must be fastened using the 2 M6 self- Stainless steel fixed end fitting tapping screws supplied into the related holes (12 Nm tightening torque). INSTOP-OPEN.LS Opening aluminium endstop. The enstop must be fixed with the 2 self-tapping M6 screws supplied, in the appropriate holes (tightening torque 12 Nm).
  • Page 33 Terminali opzionali IN1642.CLEAR > 3 cm Removable aluminium end fitting. The end fitting can be easily removed and inserted, thanks to its spring pin. Drill a ø 10mm hole in the rail centerline, distant at least at 3 cm from the end of the rail. WRONG CORRECT WARNING!
  • Page 34 • In case of lightning, fires or intense weather events, do not use the fall arrest system and call Harken or Harken dealer’s authorized personnel or qualified personnel to inspect it. •...
  • Page 35 • a fall with consequent stress for the rail has occurred PACKAGING, STORAGE, TRANSPORTATION Every rail is supplied by Harken in its original packaging in order to prevent the development of dust and dirt and potential damages. Check the packaging integrity and if it is damaged, before installing the rail proceed with an accurate inspection.
  • Page 36 LABELING Shown below the labelling on the rail: Model Manufacturer Read the Manual Production lot SIGNS Signs to be placed at the entrance to the line. Sign for horizontal rigid rail: Manufacturer Model Type Read the Manual Normative requirements Maximum number of operators per span Installation date Installer name...
  • Page 37 Safety distance Model of the appropriate between 2 users fall arrester (16°-90°) Maximum number of operators per span Installation date Installer name Next inspection date WARRANTY For the warranty, refer to Harken Global Limited Warranty on the websites http://www.harkenindustrial.com. 26/01/22 ENGLISH...
  • Page 38 Luca Tamburlin 10:58:43 +01'00' Applicant: HARKEN ITALY SPA Via Marco Biagi, 14 – 22070 LIMIDO COMASCO CO – Italy Note 1: The Attestation of Conformity loses its validity if any modifications are made as compared with the original and tested product.
  • Page 39 CORRECT INSTALLATION FORM With reference to the installation of the fall arrest system installed on System serial number: Project: Description of the building: Address: City: Country: Post code: The INSTALLER First name: Last name: Legal representative of the company: With headquarters at: City: VAT number: DECLARES...
  • Page 40 ACCEPTANCE REPORT The undersigned: As client of the fall arrest system to which this manual is referred, installed on: System serial number: Project: Description of the building: Address: City: Province: Zip code: DECLARES To have received from the installing company: the installation documents, including the relevant annexes the use and maintenance manual for the system components the fastening/anchoring device documents...
  • Page 41 MAINTENANCE-INSPECTION REGISTER RECORD PRODUCT PURCHASE DATE DATE FIRST PUT INTO USE MODEL AND TYPE TRADE NAME IDENTIFICATION NUMBER MANUFACTURER: ADDRESS: TEL: FAX: E-MAIL: WEBSITE: COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS PERSON IN CHARGE (First name and Last name) DESCRIPTION OF THE INTERVENTION OUTCOME Periodic inspection Positive...
  • Page 42 MAINTENANCE-INSPECTION REGISTER COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS PERSON IN CHARGE (First name and Last name) DESCRIPTION OF THE INTERVENTION OUTCOME Periodic inspection Positive Date Signature Repair Negative Scheduled date for the next periodic inspection: NOTES COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS PERSON IN CHARGE (First name and Last name) DESCRIPTION OF THE INTERVENTION OUTCOME...
  • Page 43 MAINTENANCE-INSPECTION REGISTER COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS PERSON IN CHARGE (First name and Last name) DESCRIPTION OF THE INTERVENTION OUTCOME Periodic inspection Positive Date Signature Repair Negative Scheduled date for the next periodic inspection: NOTES COMPANY CARRYING OUT THE MAINTENANCE OPERATIONS PERSON IN CHARGE (First name and Last name) DESCRIPTION OF THE INTERVENTION OUTCOME...
  • Page 44 Manufacturer Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel 031.3523511; Fax 031.3520031 Web: www.harken.it Email: info@harken.it...
  • Page 45 Tolleranze per di Tolerance for line Tolleranze geom Geometrical tole Revision / Dime Profo Spes Applicare prodotto antigrippaggio Apply anti-seize product Max. 52 La HARKEN SPA HARKEN SPA is th POS. QTY. Code Description Note S741000002 Flange S740990002 Threaded insert Material M6109103...
  • Page 46 INLINK.AL ENGLISH 26/01/22...
  • Page 47 INBRKT.AL 26/01/22 ENGLISH...
  • Page 48 INLINK.LS ENGLISH 26/01/22...
  • Page 49 INBRKT.1 26/01/22 ENGLISH...
  • Page 50 INBRKT.2 ENGLISH 26/01/22...
  • Page 51 INBRKT.3 26/01/22 ENGLISH...
  • Page 52 INBRKT.4 ENGLISH 26/01/22...
  • Page 53 INBRKT.X5 INBRKT.X6 26/01/22 ENGLISH...
  • Page 54 INFIX1.LS ENGLISH 26/01/22...
  • Page 55 INSTOP.LS 26/01/22 ENGLISH...
  • Page 56 INSTOP-OPEN.LS ENGLISH 26/01/22...
  • Page 57 INMID-ENTRY1.LS 43 2 26/01/22 ENGLISH...
  • Page 58 INMID-ENTRY3.LS ENGLISH 26/01/22...
  • Page 59 INR27.LS 26/01/22 ENGLISH...
  • Page 60 R27LS CURVED 1 ENGLISH 26/01/22...
  • Page 61 R27LS CURVED 2 26/01/22 ENGLISH...
  • Page 62 R27LS CURVED 3 ENGLISH 26/01/22...
  • Page 63 INR27-CURVE FLAT.LS INR27-CURVE FLAT.LS NOTE: ONLY FOR USE WITH INCAR1-CURVE, INCAR1-CURVE (BLACK), INCAR2-CURVE, INCAR2-CURVE (BLACK). SEZIONE A-A 250 ± 10mm STRAIGHT LINE (671) 26/01/22 ENGLISH...
  • Page 64 INR27-CURVE CONVEX.LS INR27-CURVE CONVEX.LS NOTE: ONLY FOR USE WITH INCAR1-CURVE, INCAR1-CURVE (BLACK), INCAR2-CURVE, INCAR2-CURVE (BLACK). SEZIONE A-A 250 ± 10mm STRAIGHT LINE ENGLISH 26/01/22...
  • Page 65 INR27-CURVE CONCAVE.LS INR27-CURVE CONCAVE.LS NOTE: ONLY FOR USE WITH INCAR1-CURVE, INCAR1-CURVE (BLACK), INCAR2-CURVE, INCAR2-CURVE (BLACK). 250 ± 10mm STRAIGHT LINE SEZIONE A-A (911) 26/01/22 ENGLISH...
  • Page 66 INTURN1.LS ENGLISH 26/01/22...
  • Page 67 INTURN2.LS 26/01/22 ENGLISH...
  • Page 68 INBRKT.STEP La HARKEN SPA è proprietaria esclusiva di questo disegno e di tutte le informazioni in esso contenute. A norma di legge è vietata la ripr HARKEN SPA is the sole owner of this drawning and of all included information. According to law it is forbidden to reproduce this drawing...
  • Page 69 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 70 10 (± 1) cm ENGLISH 26/01/22...
  • Page 71 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 72 10 (± 1) cm ENGLISH 26/01/22...
  • Page 73 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 74 10 (± 1) cm ENGLISH 26/01/22...
  • Page 75 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 76 10 (± 1) cm ENGLISH 26/01/22...
  • Page 77 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 78 10 (± 1) cm ENGLISH 26/01/22...
  • Page 79 21mm 42mm 100 ±10mm 250 ± 10mm STRAIGHT LINE 250 ± 10mm 3000mm (fall arrest) STRAIGHT LINE 1500mm (rope access) Max gap = 3mm 250 ± 10mm STRAIGHT LINE 26/01/22 ENGLISH...
  • Page 80 31mm 15,5mm 250 ± 10mm 100 ±10mm STRAIGHT LINE 250 ± 10mm 3000mm (fall arrest) STRAIGHT LINE Max gap = 3mm 1500mm (rope access) 250 ± 10mm STRAIGHT LINE ENGLISH 26/01/22...
  • Page 81 31mm 15,5mm 250 ± 10mm 100 ±10mm STRAIGHT LINE 250 ± 10mm Max gap = 3mm STRAIGHT LINE 3000mm (fall arrest) 1500mm (rope access) 250 ± 10mm STRAIGHT LINE 26/01/22 ENGLISH...
  • Page 82 21mm 42mm Max gap = 3mm ENGLISH 26/01/22...
  • Page 83 INPIN.LS MAX GAP=3mm INBRKT.AL-1-4 INBRKT.AL-1-4 100 ± 1 100 ± 1 INPIN.LS 10 (± 1) cm 26/01/22 ENGLISH...
  • Page 84 INPIN.LS MAX GAP=3mm DETTAGLIO A SCALA 2 : 1 INBRKT.AL-1-4 INPIN.LS INBRKT.AL-1-4 INBRKT.AL-1-4 100 ± 1 100 ± 1 100 ± 1 100 ± 1 INPIN.LS INPIN.LS INTURN2.LS 10 (± 1) cm ENGLISH 26/01/22...
  • Page 85 120mm 26/01/22 ENGLISH...
  • Page 86 122mm (INBRKT.1) ENGLISH 26/01/22...