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Harken FlatWinder 250 Installation And Maintenance Manual

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Installation and Maintenance Manual
MFW-M
FlatWinder
250 – 500-1000
TM

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Summary of Contents for Harken FlatWinder 250

  • Page 1 Installation and Maintenance Manual MFW-M FlatWinder 250 – 500-1000...

  • Page 2: Table Of Contents

    10.2 Electric equipment installation 10.3 Rope installation Maintenance ..............................27 Washing Maintenance table 11.1 Disassembly procedure 11.1.1 FlatWinder 250 – 500 11.1.2 FlatWinder 250 – 500 Harken limited worldwide warranty ......................33 ® Ordering spare parts ............................ 33 Exploded view ..............................34 14.1 FlatWinder...

  • Page 3: Glossary

    Glossary Intended use – specific and proper use of the device for which it is designed Improper use – use of the device in a different way from that indicated in the instructions specified in this manual Qualified operator – person who has attended specialization and training about the use of the device User –...

  • Page 4: Safety Information

    • Never substitute any device part with one that is not original. Even though they look similar and are both made by Harken, the non-original part may not be suitable and the warranty will be invalidated.

  • Page 5: General Advice

    General advice Intended use Harken devices are designed and manufactured for a use on sailing boats to control sheets, halyards and related sail and rig systems. For any other usage, contact the Harken Italy Technical Service by e-mail: techservice@harken.it Improper use The Harken device must not be used for purposes different from those outlined in “Intended use”...

  • Page 6: Introduction

    Harken accepts no responsibility for defective installation or reassembly of its ® FlatWinder In case of doubt the Harken Tech Service is at your disposal at ® techservice@harken.it This manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this manual.

  • Page 7: Weight

    5.2 Weight FlatWinder 250 FlatWinder 500 FlatWinder 1000 12V/24V 12V/24V weight 30.3 30.2 12.5 12.8 22.5 24.3 17.1 [kg] EL = Electric motor HY = Hydraulic motor A = anodized aluminum base and pulley 5.3 Maximum working load WARNING! The maximum working load (MWL) for the FlatWinder 250 is 250 Kg (551 lb).

  • Page 8: Outline Flatwinder Tm 250

    Outline FlatWinder FW 250 EL 12V/24V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 9 FW 250 EL 48V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 10 FW 250 HY 8cc FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 11: Outline Flatwinder Tm 500

    Outline FlatWinder FW 500 EL 12V/24V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 12 FW 500 EL 48V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 13 FW 500 HY FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 14: Outline Flatwinder Tm 1000

    Outline FlatWinder 1000 FW 1000 EL 24V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 15 FW 1000 EL 48V FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 16: Typical Traveler Lay-Out

    Typical traveler lay-out Depending on traveler load can be used a 2:1, 3:1 or 4:1 purchase. FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 17: Installation

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. Harken does not supply the screws needed to install the FlatWinder since these may vary depending on the deck on which it is to be installed.
  • Page 18 Parts included for FlatWinder 500: Parts included for FlatWinder 1000: FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 19: Flatwinder Tm Installation Procedure

    10.1 FlatWinder installation procedure WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder NOTE Before drilling the deck, check the space available below deck for the flange and the motor A. Remove the upper jaw (no tool required) B.
  • Page 20 Below is a reduced scale diagram for FlatWinder Below is a reduced scale diagram for FlatWinder 1000 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 21 D. Bolt the base of the FlatWinder to the deck using six M6 bolts, Socket Head or Hexagonal Headed (not supplied by Harken), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.
  • Page 22 Tools needed for FlatWinder 250: A number five hex key Two number thirteen wrenches G. Position the flange H. Tighten six M6 precote screws (8Nm/71 in-lb) I. Position the reduction gear and L. Tighten the two M6 precote motor screws (8Nm/71 in-lb) - be sure to align the flange Tools needed for FlatWinder 500 and FlatWinder...
  • Page 23 M. Insert the upper jaw, align the white balls on the lower jaw with the grooves on the upper jaw N. Tighten the central M8 screw (20Nm/174 in-lb) FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 24: Electric Equipment Installation

    To guarantee greater efficiency in terms of safety and long life, for every FlatWinder model is mandatory to install the Dual Function Control Box. For more information, refer to the Dual Function Control Box manual, available on harken website www.harken.com...
  • Page 25 NOTE To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten the other nut with second spanner. Take special care not to turn the central spindles. Be careful not to turn central spindles.

  • Page 26: Rope Installation

    10.3 Rope installation Insert the rope between the pulley and the peeler, turn the FlatWinder activating the electric motor in the proper direction. Risultati immagini per cima impiombatura WARNING! Do not insert rope bigger than 10mm. Do not insert rope with splice. WARNING! Keep far fingers or clothing when starting the engine to avoid to be entangled into the pulley...

  • Page 27: Maintenance

    WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinder In the case of doubt contact Harken Tech Service at techservice@harken.it FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 28: Disassembly Procedure

    11.1 Disassembly procedure Tools needed A number four hex key A number five hex key Remove the central M8 screw NOTE To remove the upper jaw the two top holes M6 as an extractor can be used: in this case, remove the 2x countersunk screws already assembled, insert 2x M6x70 and tighten up the upper jaw rise.

  • Page 29: Flatwinder 250 - 500

    11.1.1 FlatWinder 250 – 500 Step 1.3 Step 1.4 Step 1.5 Step 1.8 Step 1.7 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 30: Flatwinder 250 - 500

    11.1.2 FlatWinder 250 – 500 Step 2.1 Step 2.2 Step 2.3 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 31 Step 2.5 Step 2.4 Step 2.6 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 32 Step 2.8 Step 2.7 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

  • Page 33: Harken ® Limited Worldwide Warranty

    ® The Harken device is covered by a warranty: if during the warranty period the device proves defective or suffers breakages, as indicated in the warranty, the manufacturer, after checking the device, will repair or replace the defective components.

  • Page 34: Exploded View

    14. Exploded view 14.1 FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 35 Position Quantity Code Description A96901700 Assembly Base Base S413330085 Bushing Ø12xØ14x11 Device Product Sticker** A74135100 Bearing Ø85xØ97x26 M0651997 Ring Seal Device serial number sticker A96994000 Assembly pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S732420082 Plate FlatWinder M0632803 Screw M8x30 TSPCE A4 S690160052 Upper jaw A96901500...

  • Page 36: Horizontal Electric Motor 12V/24V/48V Flatwinder

    14.2 Horizontal electric motor 12V/24V/48V FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 37 Position Quantity Code Description A97026100 KIT Assembly Electric Motor Flange Horizontal Motorgear Flange S415360003 Screw M6x16 UNI EN ISO 5931:2003 O-Ring Seal ORM 0055-10 (Ø5,5 x Ø 1) Seal 25x47x7 S690200080 Flange M0606803 Screw M6x14 UNI 5931 A96015400 KIT EL Motor 12V 0,7kW A96015700 KIT EL Motor 24V 0,9kW A97707300...

  • Page 38: Horizontal Hydraulic Motor 8Cc Flatwinder

    14.3 Horizontal hydraulic motor 8cc FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 39 Position Quantity Code Description A97026100 KIT Assembly Motor Flange Horizontal Motorgear Flange S415360003 Screw M6x16 UNI EN ISO 5931:2003 O-Ring Seal ORM 0055-10 (Ø5,5 x Ø 1) Seal 25x47x7 G0675560000 Gearbox worm screw B14 B3 GR60 S690200080 Flange M0606803 Screw M6x14 UNI 5931 S477440063 Sticker for gearbox A97026100...

  • Page 40: Flatwinder Tm 500

    14.4 FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 41 Position Quantity Code Description A97042200 Assembly Base Base S413330085 Bushing Ø12xØ14x11 Device Product Sticker** A74147500 Bearing Ø102xØ114x26 M0651997 Ring Seal M0666203 Screw UNI 5933:2003 M8x25-A4 S418760063 FlatWinder Serial Number Sticker A96994000 Assembly pulley Ø48 Pulley M0637394 Bushing Ø16xØ18x17 S699410002 S704230052 Plate S704250052 Upper jaw...

  • Page 42: Horizontal Electric Motor 12V/24V/48V Flatwinder

    14.5 Horizontal electric motor 12V/24V/48V FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 43 Position Quantity Code Description G606780000 Gearbox orthogonal B5 GR135 S357050052 Cover for gearbox S477440063 Sticker for gearbox S704260004 Transmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI 5933 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI5931 A97057700...

  • Page 44: Horizontal Hydraulic Motor 8Cc Flatwinder

    14.6 Horizontal hydraulic motor 8cc FlatWinder FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 45 Position Quantity Code Description G606780000 Gearbox orthogonal B5 GR135 S357050052 Cover for gearbox Sticker for gearbox S704260004 Transmission shaft M 06281 06 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI5933 A4 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI5931 S432970052...

  • Page 46: Flatwinder Tm 1000

    14.7 FlatWinder 1000 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 47 Position Quantity Code Description A97510200 Assembly base FlatWinder Base Bushing Ø12xØ35x9 Device product sticker** A77649400 Roller bearing Ø148x160x30 HL M0651997 Ring Seal S418760063 Winch Serial Number Sticker S751050052 Plate M0666203 Screw UNI 5933:2003 - M8x25 - A4 S751030052 Upper jaw S751040004 Pulley Ø68x18 A74162300...
  • Page 48 14.8 Horizontal electric motor 24V/48V FlatWinderTM1000 FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...
  • Page 49 Position Quantity Code Description G7651000 Reduction gear HO 150 S376070052 Cover for gearbox S477440063 Sticker for gearbox S765090004 Transmission shaft M0628106 Key 8x7x35 S374870002 Stop Washer M0604003 Screw M6x12 UNI5933 A4 S705750052 Flange motor adaptation M0639103 Screw M6x10 UNI 5931 M0614403 Screw M8x16 UNI5931 G0603760240E...

  • Page 50: Contact Us

    Contact us Manufacturer/EU Representive Harken Italy S.p.A. Via Marco Biagi 14, 22070 Limido Comasco (CO), Italy Tel 031.3523511; Fax 031.3520031 Web: www.harken.it Email: info@harken.it FlatWinder 250 – 500-1000 Installation and Maintenance Manual – Mod.M...

This manual is also suitable for:

Flatwinder 500Flatwinder 1000

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