Endress+Hauser Proline 500 Brief Operating Instructions

Measuring device for total solids measurement

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KA01675D/06/EN/01.23-00

71637054

2024-03-15

Products

Brief Operating Instructions

Measuring device for total

solids measurement

Proline 500

Modbus RS485 transmitter

for total solids measurement via microwave

transmission

These instructions are Brief Operating Instructions; they are

not a substitute for the Operating Instructions pertaining to

the device.

Brief Operating Instructions part 2 of 2: Transmitter

Contain information about the transmitter.

Brief Operating Instructions part 1 of 2: Sensor →  3

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Page 1 71637054 2024-03-15 Brief Operating Instructions Measuring device for total solids measurement Proline 500 Modbus RS485 transmitter for total solids measurement via microwave transmission These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device.
Page 2 Measuring device for total solids measurement Proline 500 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
Page 3 These Brief Operating Instructions are Brief Operating Instructions Part 2: Transmitter. The "Brief Operating Instructions Part 1: Sensor" are available via: • Internet: www.endress.com/deviceviewer • Smart phone/tablet: Endress+Hauser Operations App Detailed information about the device can be found in the Operating Instructions and the other documentation: • Internet: www.endress.com/deviceviewer •...
Page 4: Table Of Contents
Table of contents Measuring device for total solids measurement Proline 500 Table of contents About this document ............. . 5 Symbols used .
Page 5: About This Document
Measuring device for total solids measurement Proline 500 About this doc About this document Symbols used 1.1.1 Safety symbols DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
Page 6 About this document Measuring device for total solids measurement Proline 500 Symbol Meaning Potential equalization connection (PE: protective earth) Ground terminals that must be connected to ground prior to establishing any other connections. The ground terminals are located on the interior and exterior of the device: •...
Page 7: Safety Instructions
Measuring device for total solids measurement Proline 500 Safety instru Safety instructions Requirements for the personnel The personnel must fulfill the following requirements for its tasks: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task.
Page 8: Workplace Safety
Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
Page 9: Device-Specific It Security
Measuring device for total solids measurement Proline 500 Safety instru Device-specific IT security The device offers a range of specific functions to support protective measures on the operator' s side. These functions can be configured by the user and guarantee greater in-operation safety if used correctly.
Page 10: Product Description
Product description Measuring device for total solids measurement Proline 500 Product description The device consists of a transmitter and a sensor. The device is available as a remote version: The transmitter and sensor are mounted in physically separate locations. They are interconnected by connecting cables.
Page 11: Mounting Procedure
Measuring device for total solids measurement Proline 500 Mounting pro Mounting procedure Mounting the sensor For detailed information about mounting the sensor, see the Sensor Brief Operating Instructions →  3 Mounting the transmitter CAUTION Ambient temperature too high! Danger of electronics overheating and housing deformation.
Page 12 Mounting procedure Measuring device for total solids measurement Proline 500 17 (0.67) 5.8 (0.23) 5.8 (0.23) 149 (5.85) A0029054  2 Engineering unit mm (in) Depends on order code for "Transmitter housing" Order code for "Transmitter housing" Option A, aluminum, coated: L = 14 mm (0.55 in)
Page 13 Measuring device for total solids measurement Proline 500 Mounting pro 4.2.2 Pipe mounting Required tools: • Open-ended wrench AF 10 • Torx screwdriver TX 25 NOTICE Excessive tightening torque applied to the fixing screws! Risk of damaging the plastic transmitter.
Page 14: Transmitter Post-Installation Check
Mounting procedure Measuring device for total solids measurement Proline 500 4.2.3 Weather protection cover 213 (8.4) 203 (8.0) A0029552  4 Unit mm (in) A weather protection cover is available as an accessory. Transmitter post-installation check The post-installation check must always be performed after the following tasks: Mounting the transmitter housing: •...
Page 15: Electrical Connection
Measuring device for total solids measurement Proline 500 Electrical conn Electrical connection WARNING Live parts! Incorrect work performed on the electrical connections can result in an electric shock. ‣ Set up a disconnecting device (switch or power-circuit breaker) to easily disconnect the device from the supply voltage.
Page 16 Electrical connection Measuring device for total solids measurement Proline 500 Current output 0/4 to 20 mA Standard installation cable is sufficient Pulse /frequency /switch output Standard installation cable is sufficient Relay output Standard installation cable is sufficient. Current input 0/4 to 20 mA...
Page 17 Measuring device for total solids measurement Proline 500 Electrical conn Optional connecting cable available A connecting cable can be ordered as an optional extra. Design 2 × 2 × 0.34 mm (AWG 22) PVC cable with common shield (2 pairs, uninsulated stranded CU wires;...
Page 18 Electrical connection Measuring device for total solids measurement Proline 500 Grounding of the cable shield NOTICE In systems without potential matching, the multiple grounding of the cable shield causes mains frequency equalizing currents! Damage to the bus cable shield. ‣...
Page 19 Measuring device for total solids measurement Proline 500 Electrical conn 5.2.6 Preparing the connecting cable When terminating the connecting cable, pay attention to the following points: ‣ For cables with fine-wire cores (stranded cables): Fit the cores with ferrules. Transmitter Sensor 90 (3.54)*...
Page 20: Connecting The Measuring Device
Electrical connection Measuring device for total solids measurement Proline 500 Connecting the measuring device NOTICE An incorrect connection compromises electrical safety! ‣ Only properly trained specialist staff may perform electrical connection work. ‣ Observe applicable federal/national installation codes and regulations.
Page 21 Measuring device for total solids measurement Proline 500 Electrical conn Connecting the connecting cable to the sensor connection housing 10 (0.4) 3 mm TX 20 TX 20 22 mm 24 mm A0029616 Loosen the securing clamp of the housing cover.
Page 22 Electrical connection Measuring device for total solids measurement Proline 500 Connecting the connecting cable to the transmitter TX 20 TX 20 10 (0.4) 22 mm 24 mm A0029597 Loosen the 4 fixing screws on the housing cover. Open the housing cover.
Page 23 Measuring device for total solids measurement Proline 500 Electrical conn 5.3.2 Connecting the signal cable and the supply voltage cable A0028200 Terminal connection for supply voltage Terminal connection for signal transmission, input/output Terminal connection for signal transmission, input/output Terminal connection for connecting cable between sensor and transmitter Terminal connection for signal transmission, input/output;...
Page 24: Potential Equalization
Electrical connection Measuring device for total solids measurement Proline 500 Push the cable through the cable entry. To ensure tight sealing, do not remove the sealing ring from the cable entry. Strip the cable and cable ends. In the case of stranded cables, fit ferrules.
Page 25: Special Connection Instructions
Measuring device for total solids measurement Proline 500 Electrical conn Special connection instructions 5.5.1 Connection examples Current output 4-20 mA 4...20 mA A0028758  5 Connection example for 4-20 mA current output (active) Automation system with current input (e.g. PLC)
Page 26 Electrical connection Measuring device for total solids measurement Proline 500 Pulse/frequency output 12345 A0028761  7 Connection example for pulse/frequency output (passive) Automation system with pulse/frequency input (e.g. PLC with 10 kΩ pull-up or pull-down resistor) Power supply Transmitter: observe input values...
Page 27 Measuring device for total solids measurement Proline 500 Electrical conn Relay output A0028760  9 Connection example for relay output (passive) Automation system with relay input (e.g. PLC) Power supply Transmitter: observe input values Current input A0028915  10 Connection example for 4 to 20 mA current input...
Page 28 Electrical connection Measuring device for total solids measurement Proline 500 Status input A0028764  11 Connection example for status input Automation system with status output (e.g. PLC) Power supply Transmitter Endress+Hauser...
Page 29: Hardware Settings
Measuring device for total solids measurement Proline 500 Electrical conn Hardware settings 5.6.1 Setting the device address The device address must always be configured for a Modbus slave. The valid device addresses are in the range from 1 to 247. Each address may only be assigned once in a Modbus RS485 network.
Page 30 Electrical connection Measuring device for total solids measurement Proline 500 Set the desired device address using the DIP switches. To switch addressing from software addressing to hardware addressing: set the DIP switch to On.  The change of device address takes effect after 10 seconds.
Page 31: Ensuring The Degree Of Protection
Measuring device for total solids measurement Proline 500 Electrical conn Ensuring the degree of protection The measuring device fulfills all the requirements for the degree of protection IP66/67, Type 4X enclosure. To guarantee the degree of protection IP66/67, Type 4X enclosure, carry out the following steps after electrical connection: Check that the housing seals are clean and fitted correctly.
Page 32: Post-Connection Check
Electrical connection Measuring device for total solids measurement Proline 500 Post-connection check Are cables or the device undamaged (visual inspection)?  Do the cables used comply with the requirements →  15?  Does the supply voltage match the specifications on the transmitter nameplate ? ...
Page 33: Operation Options
Measuring device for total solids measurement Proline 500 Operation o Operation options Overview of operation options A0030213 Local operation via display module Computer with Web browser (e.g. Internet Explorer) or with operating tool (e.g. FieldCare, DeviceCare, AMS Device Manager, SIMATIC PDM) Mobile handheld terminal with SmartBlue App Control system (e.g.
Page 34: Structure And Function Of The Operating Menu
Operation options Measuring device for total solids measurement Proline 500 Structure and function of the operating menu 6.2.1 Structure of the operating menu Operating menu for operators and maintenances Language Operation task-oriented Setup Diagnostics Operating menu for experts Expert function-oriented A0014058-EN ...
Page 35: Access To Operating Menu Via Local Display
Measuring device for total solids measurement Proline 500 Operation o Access to operating menu via local display X X X X X X 19.184 mA 12.5 X X X X X X Language 20.50 Ã English Deutsch Español Français Xxxxxxx...
Page 36 Operation options Measuring device for total solids measurement Proline 500 6.3.1 Operational display Explanatory symbols for the measured value Status area • Depends on the device version, e.g.: The following symbols appear in the status area of the • : Total solids operational display at the top right: •...
Page 37 Measuring device for total solids measurement Proline 500 Operation o Numeric editor Confirms selection. Moves the input position one position to the left. Exits the input without applying the changes. Inserts decimal separator at the cursor position. Inserts minus sign at the cursor position.
Page 38: Access To The Operating Menu Via The Operating Tool
Operation options Measuring device for total solids measurement Proline 500 Operating key Meaning Escape key combination (press keys simultaneously) In menu, submenu • Pressing the key briefly: • Exits the current menu level and takes you to the next higher level.
Page 39: System Integration
Measuring device for total solids measurement Proline 500 System integ System integration For detailed information on system integration, see the Operating Instructions for the device →  3 • Overview of device description files: • Current version data for the device •...
Page 40: Commissioning
Commissioning Measuring device for total solids measurement Proline 500 Commissioning Installation and function check Before commissioning the device: ‣ Make sure that the post-installation and post-connection checks have been performed successfully. • "Post-mounting check" checklist →  14 • "Post-connection check" checklist →  32...
Page 41: Configuring The Measuring Device
Measuring device for total solids measurement Proline 500 Commiss Configuring the measuring device The Setup menu with its submenus and various guided wizards is used for fast commissioning of the measuring device. They contain all the parameters required for configuration, such as for measurement or communication.
Page 42: Diagnostic Information
Diagnostic information Measuring device for total solids measurement Proline 500 Diagnostic information Faults detected by the self-monitoring system of the measuring device are displayed as a diagnostic message in alternation with the operational display. The message about remedial measures can be called up from the diagnostic message, and contains important information on the fault.
Page 44 *71637054* 71637054 www.addresses.endress.com...

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