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Formax 7700 Series Manual

Electrical components
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7700 Series
ELECTRICAL COMPONENTS
3/2023

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Summary of Contents for Formax 7700 Series

  • Page 1 7700 Series ELECTRICAL COMPONENTS 3/2023...
  • Page 2 7700 SERIES WARNING Improper installation, use, adjustment, alteration, service and or maintenance may result in property damage and or serious bodily injury! Ensure all safety information detailed in section 1.3 Safety including it’s sub-sections are read and understood in it’s entirety before installation,...

  • Page 3: Table Of Contents

    7700 SERIES Table of Contents Safety Standards Compliance Versatile Feeder Electrical About this Manual Versatile Feeder Electrical Components Standards and Compliance 4.1.1 Versatile Feeder (Standard) Electrical Components Location Safety 4.1.2 Versatile Feeder (Reading) Electrical Components Location 1.3.1 Safety Symbols Versatile Feeder (Standard) Wiring 1.3.2...
  • Page 4 7700 SERIES 6 Tower Folder Electrical 10 INF Connections and Configurations Tower Folder Electrical Components 10.1 INF Connection 6.1.1 Tower Folder 4 x 500 Electrical Components Location 10.2 Connectivity and Hardware Configurations 6.1.2 Tower Folder 2 x 1000 Electrical Components Location 10.2.1 Configuration 1 6.1.3 Tower Folder 2 x 500 / 1 x 1000 Electrical Components Location 10.2.2...

  • Page 5: Safety Standards Compliance

    7700 SERIES Safety Standards Compliance Electrical Guide...

  • Page 6: About This Manual

    7700 SERIES Safety Standards Compliance About this Manual Applicable Directives Low Voltage Directive 2014/35/EU Disclaimer Electromagnetic Compatibility Directive 2014/30/EU The data contained herein is the most current known to the manufacturer at the time of The product presented in this guide meets the requirements of applicable directives.

  • Page 7: Safety Symbols

    7700 SERIES Safety Standards Compliance 1.3.1 Safety Symbols 1.3.2 General Safety Notes Description Symbol Protective Earth (Ground) WARNING Identifies terminals intended for connection to external conductors, or protective earth (ground) electrodes, protecting against electric shock in ▪ Keep the work area around the machine clean. A minimum one metre of clear case of a fault.

  • Page 8: Power Connections Safety Notes

    7700 SERIES Safety Standards Compliance 1.3.3 Power Connections Safety Notes WARNING ▪ Ensure any isolation or disconnect device, including the mains power supply remain unobstructed at all times. Ensure the mains power cable and its connectors are sound and undamaged.

  • Page 9: Power And Grounding

    7700 SERIES Power and Grounding Electrical Guide...

  • Page 10: Mains Connections

    2.1.1 Power Cable and Connectors The 7700 SERIES machine is shipped with the following mains power The 7700 SERIES machine must be intstalled in accordance with local and regional electrical codes, and standards for electrical safety in the workplace. cord: United Kingdom UK mains plug to IEC 60320 C13.

  • Page 11: Current, Fuse Ratings, And Power Consumption

    7700 SERIES Power and Grounding North America / Japan (115V 60Hz /50Hz) Current, Fuse Ratings, and Power Consumption NEMA 5-15P to IEC 60320 C13. UK/Europe/ North America/ Japan North America Japan Input Voltage 230 VAC 115 VAC 115 VAC Frequency 50 Hz 60 Hz 50 Hz...

  • Page 12: Heat Output

    7700 SERIES Power and Grounding Heat Output Watts = rated current x Rated Voltage Heat output is measured in British Thermal Units (BTUs) - BTU/hour = Watts x 3.412. Below are examples for a typical configuration consisting of Insert Head, 1 x Feeder Folder, 2 x Versatile Feeders, 1 x Tower Folder. UK/Europe/ North America/...

  • Page 13: Insert Head Electrical

    7700 SERIES Insert Head Electrical Electrical Guide...

  • Page 14: Insert Head Electrical Components

    A0143027 181-A0143027 PCBs Solenoids Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. PCBA 7700 Series INSERTER A0141132 180-A0141132 NO SEAL BEAM 9109568H 181-1610 PCBA HYBRID MOTOR DRIVE A0094953 180-A0094953 WETTER BEAM DOWN A0079263 181-A0079263 PCBA USB TO CAN RJ45...
  • Page 15 7700 SERIES Insert Head Electrical Clutches and Brakes Sensors Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. CLOSER REVERSE DRIVE 9100807G 181-128 CLOSER OUTPUT 9101087Y 182-693 CLOSER FORWARD DRIVE 9100807G 181-128 CLOSER SEAL RX 9101011U 182-441...
  • Page 16 PC Equipment Code Component Part No. Factory Ref. PC + 7700 Series IMOS S/W A0153510 184-A0153501 PC + 7700 Series CF IMOS S/W A0153502 184-A0153502 PC + 7700 Series DC IMOS S/W A0153503 184-A0153503 MONITOR WIDESCREEN 22 INCH A0082293 184-A0082293 LOOM CAN BUS MAXI 0.78M...

  • Page 17: Insert Head Electrical Components Location

    7700 SERIES Insert Head Electrical 3.1.1 Insert Head Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Insert Head are shown in Figure 3.1 and Figure 3.2. QTL-RND-GEN-00000200-A-00 Figure 3.1 – Insert Head Electrical Components - Operator Side...
  • Page 18 7700 SERIES Insert Head Electrical QTL-RND-GEN-00000201-A-00 Figure 3.2 – Insert Head Electrical Components - Drive Side Electrical Guide REV 00 MAR 2023...

  • Page 19: Insert Head Wiring

    1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 PCBA 180-A0141132 182-A0126027(5) PCBA 7700 Series INSERTER PCBA 180-A0126608 WETTER FLUID LL SENSOR BLOCK 9110021E (C4-0544-A) IP15 1 2 3 4 5 6 7 8 9 10 11 12...

  • Page 20: Insert Head Splitter Pcbs Wiring

    7700 SERIES Insert Head Electrical Insert Head Splitter PCBs Wiring CHASSIS WIRING (DRIVERS SIDE) INSERTION SENSOR BRACKET ASSEMBLY 184-A0117525 CHASSIS WIRING (DRIVE SIDE) 181-1600 182-A0126030(2) BACKSTOP LONG 9109569J OP18 181-129 CLOSER BRAKE 181-128 9100808H COLLATE ENTRY SLOW DRIVE 181-128 9100807G...

  • Page 21: Insert Head Psu Wiring

    181-A0143027 230v CAPACITOR CHASSIS EARTH 181-A0143028 115v 184-A0148429 7700 Series HEAD TDK PSU BOX HOUSING GRN/YEL NOTE: IF 230v 181-A0143027 MOTOR IS FITTED IT HAS A 4uF CAPACITOR ATTACHED 115-A0143029 IF 115v 181-A0143028 MOTOR IS FITTED IT HAS A 12uF CAPACITOR ATTACHED 115-A0147703 QTL-RND-SCH-A0147749-A-00 Figure 3.5 –...
  • Page 22 181-A0143027 230v CAPACITOR CHASSIS EARTH 181-A0143028 115v 184-A0149364 7700 Series HEAD LOF PSU BOX HOUSING GRN/YEL NOTE: IF 230v 181-A0143027 MOTOR IS FITTED IT HAS A 4uF CAPACITOR ATTACHED 115-A0143029 IF 115v 181-A0143028 MOTOR IS FITTED IT HAS A 12uF CAPACITOR ATTACHED 115-A0147703 QTL-RND-SCH-A0152587-A-00 Figure 3.6 – Insert Head PSU (LOF) Wiring...

  • Page 23: Mains Input Wiring

    7700 SERIES Insert Head Electrical Mains Input Wiring FUSE LINE LOAD FUSE GRN/YEL IEC INLET WIRED IEC OUTLET SKT FUSING INFORMATION FUSE TYPE P/NO 8 AMP (230V ONLY) 135-108 MACHINES UP TO 8 MODULES 12.5A (115V ONLY) 135-112 MACHINES UP TO 7 MODULES...
  • Page 24 7700 SERIES Insert Head Electrical FUSE LINE LOAD FUSE GRN/YEL IEC INLET WIRED IEC OUTLET SKT FUSING INFORMATION P/NO FUSE TYPE 16A (115V ONLY) 135-A0152114 MACHINES WITH 8 MODULES PLUGGABLE MAINS INPUT 115V ALTERNATIVE 184-A0152264 QTL-RND-SCH-A0152599-A-00 Figure 3.8 – Mains Input Wiring (115V Alternative)

  • Page 25: Versatile Feeder Electrical

    7700 SERIES Versatile Feeder Electrical Electrical Guide...

  • Page 26: Versatile Feeder Electrical Components

    Power Supply Unit PICK-UP 1 DRIVE 9100807G 181-128 Code Component Part No. Factory Ref. PICK-UP 1 BRAKE 9100808H 181-129 7700 Series FEEDER PSU 24V A0075545 184-A0075545 FEED DRIVE 9100807G 181-128 POWER SUPPLY LOF 24V A0149311 179-A0149311 FEED BRAKE 9100808H 181-129...
  • Page 27 7700 SERIES Versatile Feeder Electrical Sensors Code Component Part No. Factory Ref. MAIN MOTOR PULSE DISK RX/TX 9105271G 180-794 TARCK RX 9100983Q 182-345 TRACK TX 9100978K 182-340 MODULE EXIT RX 9100980M 182-342 MODULE EXIT TX 9101013W 182-343 FEED RX 9101011U...

  • Page 28: Versatile Feeder (Standard) Electrical Components Location

    7700 SERIES Versatile Feeder Electrical 4.1.1 Versatile Feeder (Standard) Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Standard Versatile Feeder are shown in Figure 4.1 and Figure 4.2. QTL-RND-GEN-00000203-A-00 QTL-RND-GEN-00000202-A-00 Figure 4.2 –...

  • Page 29: Versatile Feeder (Reading) Electrical Components Location

    7700 SERIES Versatile Feeder Electrical 4.1.2 Versatile Feeder (Reading) Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Reading Versatile Feeder are shown in Figure 4.3 and Figure 4.4. QTL-RND-GEN-00000205-A-00 QTL-RND-GEN-00000204-A-00 Figure 4.4 –...

  • Page 30: Versatile Feeder (Standard) Wiring

    7700 SERIES Versatile Feeder Electrical Versatile Feeder (Standard) Wiring 182-8637 182-8638 FEED BRAKE 182-8639 FRONT COVER 181-129 182-A0015193 COVER1 TRACK BRAKE 179-110 TRANSISTION COVER 182-A0056008 182-A0015193 COVER1 PICK-UP 1 BRAKE 180-759 BLANKING LINK 181-129 OP10 182-A0101491 PICK-UP 2 BRAKE SIDE COVER...

  • Page 31: Versatile Feeder (Reading) Wiring

    7700 SERIES Versatile Feeder Electrical Versatile Feeder (Reading) Wiring 182-8637 182-8638 FEED BRAKE 182-8639 FRONT COVER 181-129 182-A0015193 COVER1 TRACK BRAKE 179-110 TRANSISTION COVER 182-A0056008 182-A0015193 COVER1 PICK-UP 1 BRAKE 180-759 BLANKING LINK 181-129 OP10 182-A0101491 PICK-UP 2 BRAKE SIDE COVER...

  • Page 32: Versatile Feeder Psu Wiring

    7700 SERIES Versatile Feeder Electrical Versatile Feeder PSU Wiring 184-A0151858 PSU HOUSING 183-A0151863(1) VOLTAGE CN51 ADJUSTMENT 75W PSU 24V RELAY 179-A0077961 CONNECTS TO MOTOR FEEDER CPU PCB (J17) 24V SWITCHED 24V SWITCHED 183-A0151863(5) INTERLOCK BOARD 180-A0013653 GRN/YEL GRN/YEL PSU MAINS LOOM...
  • Page 33 7700 SERIES Versatile Feeder Electrical 184-A0151856 LOF ALT PSU HOUSING 183-A0151861(1) PSUPPLY 24V LOF 225-20B24 RELAY 179-A0149311 CONNECTS TO MOTOR FEEDER CPU PCB (J17) 24V SWITCHED 24V SWITCHED 183-A0151861(5) INTERLOCK BOARD 180-A0013653 GRN/YEL GRN/YEL PSU MAINS LOOM IEC PLUG 183-A0151861(3)

  • Page 34: Versatile Feeder Cis Wiring

    7700 SERIES Versatile Feeder Electrical Versatile Feeder CIS Wiring RESET 4 3 2 1 BLUE CUT OFF THIS END OF SLEEVE 180-A0079056 FEEDER/FOLDER PCB CIS OMR READ HEAD ASSY PCBA CIS READING COMBO BOARD 180-A0127136 DEL1 DEL2 DEL3 DEL4 QTL-RND-SCH-A0151639-A-00 Figure 4.9 –...

  • Page 35: Feeder Folder Electrical

    7700 SERIES Feeder Folder Electrical Electrical Guide...

  • Page 36: Feeder Folder Electrical Components

    7700 SERIES Feeder Folder Electrical Feeder Folder Electrical Components Clutches and Brakes Electrical components on the Feeder Folder include Power Supply Units, PCBs, Motors, Code Component Part No. Factory Ref. Clutches, Brakes, Switches, and Sensors. PICK-UP DRIVE 9108382X 179-109 DESKEW DRIVE...
  • Page 37 7700 SERIES Feeder Folder Electrical Sensors Code Component Part No. Factory Ref. HOPPER LOADED RX/TX 9101089A 182-702 PREFEED RX 9101011U 182-441 PREFEED TX 9101013W 182-443 DESKEW RX 9101014X 182-444 DESKEW TX 9101013W 182-443 DOUBLE DOCUMENT DETECT RX 9101015Y 182-445 DOUBLE DOCUMENT DETECT TX...

  • Page 38: Feeder Folder Electrical Components Location

    7700 SERIES Feeder Folder Electrical 5.1.1 Feeder Folder Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Feeder Folder are shown in Figure 5.1 and Figure 5.2. QTL-RND-GEN-00000207-A-00 QTL-RND-GEN-00000206-A-00 Figure 5.2 – Feeder Folder Electrical Components - Drive Side Figure 5.1 –...

  • Page 39: Feeder Folder Wiring

    7700 SERIES Feeder Folder Electrical Feeder Folder Wiring 182-A0145384(A) 182-A0145384(B) 182-A0145384(C) 179-110 182-A0145384(D) DESKEW BRAKE 179-110 182-A0145382(A) 9100744R 182-441 179-110 PREFEED 180-759 WHT(C) TRACK BRAKE 182-441 YEL(E) 179-110 182-A0145382(B) 9100747U 179-110 DOUBLE DOCUMENT 180-762 182-445 EXIT BRAKE WHT(C) DETECT SIDE COVER...

  • Page 40: Feeder Folder Psu Wiring

    7700 SERIES Feeder Folder Electrical Feeder Folder PSU Wiring 184-A0151858 PSU HOUSING 183-A0151863(1) VOLTAGE CN51 ADJUSTMENT 75W PSU 24V RELAY 179-A0077961 CONNECTS TO MOTOR FEEDER CPU PCB (J17) 24V SWITCHED 24V SWITCHED 183-A0151863(5) INTERLOCK BOARD 180-A0013653 GRN/YEL GRN/YEL PSU MAINS LOOM...
  • Page 41 7700 SERIES Feeder Folder Electrical 184-A0151856 LOF ALT PSU HOUSING 183-A0151861(1) PSUPPLY 24V LOF 225-20B24 RELAY 179-A0149311 CONNECTS TO MOTOR FEEDER CPU PCB (J17) 24V SWITCHED 24V SWITCHED 183-A0151861(5) INTERLOCK BOARD 180-A0013653 GRN/YEL GRN/YEL PSU MAINS LOOM IEC PLUG 183-A0151861(3)

  • Page 42: Feeder Folder Cis Wiring

    7700 SERIES Feeder Folder Electrical Feeder Folder CIS Wiring RESET 4 3 2 1 BLUE CUT OFF THIS END OF SLEEVE 180-A0079056 FEEDER/FOLDER PCB CIS OMR READ HEAD ASSY PCBA CIS READING COMBO BOARD 180-A0127136 DEL1 DEL2 DEL3 DEL4 QTL-RND-SCH-A0151639-A-00 Figure 5.6 – Feeder Folder CIS Wiring...

  • Page 43: Tower Folder Electrical

    7700 SERIES Tower Folder Electrical Electrical Guide...

  • Page 44: Tower Folder Electrical Components

    A0149256 184-A0149256 6.1.1 Tower Folder 4 x 500 Electrical Components Location section for assistance in locating electrical components. PCBs Code Component Part No. Factory Ref. PCBA 7700 Series TOWER CONTROL A0128452 180-A0128452 6.1.2 Tower Folder 2 x 1000 Electrical Components Location section for assistance in locating electrical components. STEPPER BOARD 9100751Y 180-769 PCB SPLITTER 1 9100744R...
  • Page 45 7700 SERIES Tower Folder Electrical Motors Clutches and Brakes Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. AC MOTOR (115V 60HZ) A0143028 181-A0143028 HOPPER 1 PICK-UP 9100807G 181-128 AC MOTOR (115V 50HZ) A0143028 181-A0143028 VERTICAL DRIVE 1 9100807G...
  • Page 46 7700 SERIES Tower Folder Electrical Switches Sensors (continued) Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. TOP COVER A0015193 182-A0015193 OS11 HOPPER 3 DESKEW RX 9101014X 182-444 HOPPER 1 A0015194 182-A0015194 OS11 HOPPER 3 DESKEW TX 9101013W 182-443...

  • Page 47: Tower Folder 4 X 500 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.1 Tower Folder 4 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 4 x 500 are shown in Figure 6.1 and Figure 6.2. QTL-RND-GEN-00000209-A-00 QTL-RND-GEN-00000208-A-00 Figure 6.2 – Tower Folder 4 x 500 Electrical Components - Drive Side Figure 6.1 – Tower Folder 4 x 500 Electrical Components - Operator Side...

  • Page 48: Tower Folder 2 X 1000 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.2 Tower Folder 2 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 2 x 1000 are shown in Figure 6.3 and Figure 6.4. QTL-RND-GEN-00000211-A-00 QTL-RND-GEN-00000210-A-00 Figure 6.4 – Tower Folder 2 x 1000 Electrical Components - Drive Side Figure 6.3 – Tower Folder 2 x 1000 Electrical Components - Operator Side...

  • Page 49: Tower Folder 2 X 500 / 1 X 1000 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.3 Tower Folder 2 x 500 / 1 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 2 x 500 / 1 x 1000 are shown in Figure 6.5 and Figure 6.6. QTL-RND-GEN-00000213-A-00 QTL-RND-GEN-00000212-A-00 Figure 6.6 – Tower Folder 2 x 500 / 1 x 1000 Electrical Components - Drive Side...

  • Page 50: Tower Folder 1 X 1000 / 2 X 500 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.4 Tower Folder 1 x 1000 / 2 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 1 x 1000 / 2 x 500 are shown in Figure 6.7 and Figure 6.8. QTL-RND-GEN-00000215-A-00 QTL-RND-GEN-00000214-A-00 Figure 6.8 – Tower Folder 1 x 1000 / 2 x 500 Electrical Components - Drive Side...

  • Page 51: Tower Folder Compact 2 X 500 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.5 Tower Folder Compact 2 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder Compact 2 x 500 are shown in Figure 6.9 and Figure 6.10. QTL-RND-GEN-00000217-A-00 QTL-RND-GEN-00000216-A-00 Figure 6.10 – Tower Folder Compact 2 x 500 Electrical Components - Drive Side Figure 6.9 – Tower Folder Compact 2 x 500 Electrical Components - Operator Side...

  • Page 52: Tower Folder Compact 1 X 1000 Electrical Components Location

    7700 SERIES Tower Folder Electrical 6.1.6 Tower Folder Compact 1 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder Compact 1 x 1000 are shown in Figure 6.11 and Figure 6.12. QTL-RND-GEN-00000219-A-00 QTL-RND-GEN-00000218-A-00 Figure 6.12 – Tower Folder Compact 1 x 1000 Electrical Components - Drive Side Figure 6.11 – Tower Folder Compact 1 x 1000 Electrical Components - Operator Side...

  • Page 53: Tower Folder Cpu Wiring

    MODULE EXIT DRIVE (C17) 182-443 (IP51DRV) 182-A0079132(4) 179-109 (OP10) 7700 Series TOFO TDK PSU 184-A0151860 REFER TO POWER SUPPLY SCHEMATIC SCH-A0152607 OR LOF ALTERNATIVE PSU 7700 Series TOFO LOF PSU 184-A0151857 REFER TO POWER SUPPLY SCHEMATIC SCH-A0152606 QTL-RND-SCH-A0151768-A-00 Figure 6.13 – Tower Folder CPU Wiring...

  • Page 54: Tower Folder 4 X 500 Wiring

    7700 SERIES Tower Folder Electrical 6.3 Tower Folder 4 x 500 Wiring QTL-RND-SCH-A0151780-A-00 Figure 6.14 – Tower Folder 4 x 500 Wiring Electrical Guide REV 00 MAR 2023...

  • Page 55: Tower Folder 2 X 1000 Wiring

    7700 SERIES Tower Folder Electrical 6.4 Tower Folder 2 x 1000 Wiring QTL-RND-SCH-A0151777-A-00 Figure 6.15 – Tower Folder 2 x 1000 Wiring Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 56: Tower Folder 2 X 500 / 1 X 1000 Wiring

    7700 SERIES Tower Folder Electrical 6.5 Tower Folder 2 x 500 / 1 x 1000 Wiring QTL-RND-SCH-A0151769-A-00 Figure 6.16 – Tower Folder 2 x 500 / 1 x 1000 Wiring Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 57: Tower Folder 1 X 1000 / 2 X 500 Wiring

    7700 SERIES Tower Folder Electrical 6.6 Tower Folder 1 x 1000 / 2 x 500 Wiring QTL-RND-SCH-A0151781-A-00 Figure 6.17 – Tower Folder 1 x 1000 / 2 x 500 Wiring Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 58: Tower Folder Compact 2 X 500 Wiring

    7700 SERIES Tower Folder Electrical 6.7 Tower Folder Compact 2 x 500 Wiring (IP42) (OS1) PS119 HOPPER 1 LOADED 2828383G 182-A0080220 VERTICAL PATH (IP5DRV) BLK (K) 182-337 TRACKING 2 NOT USED RED (A) 182-A0079066(1) VERTICAL PATH (IP9DRV) BLK (K) 182-337 TRACKING 1 RED (A) 182-A0079066(2) 42D/IP42 182-A0015194 HOPPER 2...

  • Page 59: Tower Folder Compact 1 X 1000 Wiring

    7700 SERIES Tower Folder Electrical 6.8 Tower Folder Compact 1 x 1000 Wiring WHT (C) HOPPER 1 STACK 182-445 GRN (E) (OS1) RED (A) HOPPER 1 STACK 182-443 BLK (K) VERTICAL PATH (IP5DRV) 182-A0079066(1) BLK (K) 182-337 TRACKING 2 NOT USED RED (A) VERTICAL PATH TRACKING 1 BLK (K)

  • Page 60: Accumulator Wiring

    7700 SERIES Tower Folder Electrical 6.9 Accumulator Wiring ACCUMULATOR OVERGUIDE (IP31) 182-8570 (RS6) 182-416 ACCUMULATOR MOTOR BLK (K) BLU (E) PULSE DISK (IP26) RED (A) RX/TX 180-689 (OS26) YEL (C) ACCUMULATOR PAWL HOME (IP35) GRN (E) WHT (C) POSITION (OS25) 182-441 RED (K)

  • Page 61: Tower Folder Psu Wiring

    7700 SERIES Tower Folder Electrical 6.10 Tower Folder PSU Wiring AC MOTOR AC MOTOR 115-A0143029 181-A0148572 115v 109-2121281S 181-A0148428 230v CAPACITOR CAPACITOR BLANK GRN/YEL GRN/YEL GRN/YEL 184-A0151860 TOFO TDK PSU HOUSING GRN/YEL GRN/YEL GRN/YEL EARTH STUD IEC PLUG GRN/YEL IEC MAINS INPUT CORD 183-A0151864(2) FUSED LOOM...
  • Page 62 7700 SERIES Tower Folder Electrical AC MOTOR AC MOTOR 115-A0143029 181-A0148572 115v 109-2121281S CAPACITOR CAPACITOR 181-A0148428 230v BLANK GRN/YEL GRN/YEL GRN/YEL 184-A0151857 TOFO LOF PSU HOUSING GRN/YEL GRN/YEL EARTH STUD IEC PLUG GRN/YEL IEC MAINS INPUT CORD 183-A0151862(2) FUSED LOOM 183-A0151862(5) 183-A0151862(3)

  • Page 63: Output Conveyor Electrical

    7700 SERIES Output Conveyor Electrical Electrical Guide...

  • Page 64: Output Conveyor Electrical Components

    7700 SERIES Output Conveyor Electrical Output Conveyor Electrical Components Electrical components on the Ouput Conveyor include PCBs, Motors, and Looms. PCBs Code Component Part No. Factory Ref. PCB INF CONVEYOR (MODIFIED) 9109916V 180-8430 Motors Code Component Part No. Factory Ref.

  • Page 65: Output Conveyor Wiring

    7700 SERIES Output Conveyor Electrical Output Conveyor Wiring BLACK CONVEYOR MOTOR 179-8780 BLUE 182-8680 DS200 CONVEYOR BOARD 180-8430 OUTPUT OUTPUT INSERTER CONVEYOR SENSOR 7W DIN 8W DIN 7W DIN INSERTER EARTH BRAID M6X400 8 PIN DIN LEAD 160-5151 182-8540 QTL-RND-SCH-A0153983-A-00 Figure 7.1 –...

  • Page 66: Output Sorter Electrical

    7700 SERIES Output Sorter Electrical Electrical Guide...

  • Page 67: Output Sorter Electrical Components

    7700 SERIES Output Sorter Electrical 8.1 Output Sorter Electrical Components Sensors Electrical components on the Output Sorter include Power Supply Units, PCBs, Motors, Code Component Part No. Factory Ref. Clutches, Sensors, and Looms. ENTRY RX 9100980M 182-342 ENTRY TX 9100981N...

  • Page 68: Output Sorter Wiring

    7700 SERIES Output Sorter Electrical 8.2 Output Sorter Wiring BLK (K) 182-343 (300SM) RED (A) ENTRY SENSOR GRN (E) 182-342 (200SM) WHT (C) BLK (K) 182-343 (300SM) RED (A) NON DIVERT EXIT SENSOR GRN (E) 182-339 (100SM) WHT (C) BLK (K)

  • Page 69: Turner Electrical

    7700 SERIES Turner Electrical Electrical Guide...

  • Page 70: Turner Electrical Components

    7700 SERIES Turner Electrical Turner Electrical Components Sensors Electrical components on the Turner include Power Supply Units, PCBs, Motors, Clutches, Code Component Part No. Factory Ref. and Sensors. ROTATE RX 9100979L 182-341 ROTATE TX 9100981N 182-343 Power Supply Unit EXIT (KODENSHI) RX/TX 2828383G...

  • Page 71: Turner Wiring

    7700 SERIES Turner Electrical Turner Wiring WHT (C) ROTATE SENSOR OPTIONAL SENSOR INTRODUCED YEL (E) 182-339 EXIT SENSOR (REFLECTIVE) PS119 2828383G RED (A) ROTATE SENSOR 182-A0087087 BLK (K) 182-337 ROTATE CLUTCH 181-111 EXIT SENSOR (REFLECTIVE) RX/TX 182-702 DRIVE CLUTCH 179-110 BLK (K)

  • Page 72: Inf Connections And Configurations

    7700 SERIES INF Connections and Configurations Electrical Guide...

  • Page 73: Inf Connection

    10.1 INF Connection See section 10.2 Connectivity and Hardware Configurations for further information on connections and configurations of INF modules. The following diagram in Figure 10.1 shows the principle of connecting INF modules. 7700 Series INSERTER CONNECTOR PANEL PORT B INF PCB INF PCB INF PCB CONNECTS TO NEXT 182-492 182-472...

  • Page 74: Connectivity And Hardware Configurations

    7700 SERIES INF Connections and Configurations 10.2 Connectivity and Hardware Configurations Configuration 4 ▪ Insert Head This section details the available INF connections and configurations along with their Turner ▪ respective hardware setup within IMOS. Mixed Mail Feeder ▪ Configuration 1 ▪ Dynamic Scale Franker ▪ ▪ Insert Head Output Sorter x 2 ▪ Turner ▪ See section 10.2.4 Configuration 4...
  • Page 75 7700 SERIES INF Connections and Configurations Configuration 7 Configuration 10 ▪ Insert Head ▪ Insert Head Output Sorter Output Sorter ▪ ▪ Turner Output Conveyor x 2 (2 x straight) ▪ ▪ ▪ Mixed Mail Feeder Dynamic Scale ▪ See section 10.2.10 Configuration 10 for further information on Franker ▪...
  • Page 76 7700 SERIES INF Connections and Configurations Configuration 13 ▪ Insert Head Turner ▪ Envelope Printer ▪ ▪ Output Conveyor (straight) See section 10.2.13 Configuration 13 for further information on connections and configuration. Configuration 14 ▪ Insert Head Turner ▪ Envelope Printer ▪ ▪ Franker Output Conveyor (straight) ▪ See section 10.2.14 Configuration 14...
  • Page 77 7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 1 10.2.1 Configuration 1 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG 182-8390 SORTER TURNER STRAIGHT DIP SW SETTING DIP SW SETTING 9 WAY FRANKER DS200 OUTPUT CONTROL DS200 OUTPUT CONTROL...
  • Page 78 7700 SERIES INF Connections and Configurations Configuration 1 - Hardware Setup QTL-RND-SCR-00000481-A-00 Figure 10.3 – Configuration 1 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 79: Configuration 2

    7700 SERIES INF Connections and Configurations 10.2.2 Configuration 2 26W IDC RJ45 180-8370 DS200 COMMS I/F 8 PIN DIN 15W D'TYPE SKT 9W D'TYPE PLG 9W D'TYPE SKT QTL-RND-SCH-A0143353-A-00 Figure 10.4 – Configuration 2 Electrical Guide REV 00 REV 00 MAR 2023...
  • Page 80 7700 SERIES INF Connections and Configurations Configuration 2 - Hardware Setup QTL-RND-SCR-00000482-A-00 Figure 10.5 – Configuration 2 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
  • Page 81 7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 3 10.2.3 Configuration 3 DS-x00iQ INSERTER 9 WAY 9 WAY PLUG 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL FEEDER FRANKER DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM...
  • Page 82 7700 SERIES INF Connections and Configurations Configuration 3 - Hardware Setup QTL-RND-SCR-00000483-A-00 Figure 10.7 – Configuration 3 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 83: Configuration 4

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 4 10.2.4 Configuration 4 DS-x00iQ INSERTER 9 WAY 9 WAY PLUG 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER FEEDER DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET...
  • Page 84 7700 SERIES INF Connections and Configurations Configuration 4 - Hardware Setup QTL-RND-SCR-00000484-A-00 Figure 10.9 – Configuration 4 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
  • Page 85 7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 5 10.2.5 Configuration 5 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG STRAIGHT 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER FEEDER DS200 OUTPUT CONTROL 180-8439 DS200 CONVEYOR BOARD...
  • Page 86 7700 SERIES INF Connections and Configurations Configuration 5 - Hardware Setup QTL-RND-SCR-00000485-A-00 Figure 10.11 – Configuration 5 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 87: Configuration 6

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 6 10.2.6 Configuration 6 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG 182-8390 STRAIGHT SORTER TURNER DIP SW SETTING DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER DS200 OUTPUT CONTROL...
  • Page 88 7700 SERIES INF Connections and Configurations Configuration 6 - Hardware Setup QTL-RND-SCR-00000486-A-00 Figure 10.13 – Configuration 6 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 89: Configuration 7

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 7 10.2.7 Configuration 7 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG 182-8390 STRAIGHT SORTER TURNER DIP SW SETTING DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER DS200 OUTPUT CONTROL...
  • Page 90 7700 SERIES INF Connections and Configurations Configuration 7 - Hardware Setup QTL-RND-SCR-00000487-A-00 Figure 10.15 – Configuration 7 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 91: Configuration 8

    7700 SERIES INF Connections and Configurations 10.2.8 Configuration 8 DS-x00iQ INSERTER 9 WAY SORTER DIP SW SETTING DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM 182-492 TERMINATOR 182-475 182-8707 24V PSU ADAPTOR 179-6590 182-8709 CATCH TRAY EARTH QTL-RND-SCH-A0143361-A-00 Figure 10.16 – Configuration 8...
  • Page 92 7700 SERIES INF Connections and Configurations Configuration 8 - Hardware Setup QTL-RND-SCR-00000488-A-00 Figure 10.17 – Configuration 8 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 93: Configuration 9

    7700 SERIES INF Connections and Configurations 10.2.9 Configuration 9 DS-x00iQ INSERTER 9 WAY SORTER DIP SW SETTING CONVEYOR DS200 OUTPUT CONTROL SIDE ON 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM 182-8710 182-492 TERMINATOR 182-475 182-8711 182-8707 24V PSU ADAPTOR 179-6590 QTL-RND-SCH-A0143362-A-00 Figure 10.18 – Configuration 9...
  • Page 94 7700 SERIES INF Connections and Configurations Configuration 9 - Hardware Setup QTL-RND-SCR-00000489-A-00 Figure 10.19 – Configuration 9 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 95: Configuration 10

    7700 SERIES INF Connections and Configurations 10.2.10 Configuration 10 26W IDC RJ45 180-8370 DS200 COMMS I/F 8 PIN DIN 15W D'TYPE SKT 9W D'TYPE PLG 9W D'TYPE SKT QTL-RND-SCH-A0143363-A-00 Figure 10.20 – Configuration 10 Electrical Guide REV 00 REV 00 MAR 2023...
  • Page 96 7700 SERIES INF Connections and Configurations Configuration 10 - Hardware Setup QTL-RND-SCR-00000490-A-00 Figure 10.21 – Configuration 10 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 97: Configuration 11

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 11 10.2.11 Configuration 11 DS-x00iQ INSERTER 9 WAY DS200 SORTER 182-8707 182-8711 DIP SW SETTING CONVEYOR SIDE ON DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM 182-492 TERMINATOR 182-8710 182-475...
  • Page 98 7700 SERIES INF Connections and Configurations Configuration 11 - Hardware Setup QTL-RND-SCR-00000491-A-00 Figure 10.23 – Configuration 11 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 99: Configuration 12

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 12 RENA PRINTER 10.2.12 Configuration 12 DS-x00iQ INSERTER USB 2.0 4 PORT HUB 179-A0069032 SPARES ONLY DS-x00iQ PC FLEX MAIL PC TOUCH SCREEN TOUCH SCREEN MONITOR MOUSE KEYBOARD & MOUSE KEYBOARD CONVEYOR 184-403 2XMAINS 179-746...
  • Page 100 7700 SERIES INF Connections and Configurations Configuration 12 - Hardware Setup QTL-RND-SCR-00000492-A-00 Figure 10.25 – Configuration 12 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 101: Configuration 13

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 13 RENA PRINTER 10.2.13 Configuration 13 DS-x00iQ INSERTER USB 2.0 4 PORT HUB 179-A0069032 SPARES ONLY DS-x00iQ PC FLEX MAIL PC TOUCH SCREEN TOUCH SCREEN MONITOR MOUSE KEYBOARD & MOUSE KEYBOARD 184-403 2XMAINS CONVEYOR 179-746...
  • Page 102 7700 SERIES INF Connections and Configurations Configuration 13 - Hardware Setup QTL-RND-SCR-00000493-A-00 Figure 10.27 – Configuration 13 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 103: Configuration 14

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 14 RENA PRINTER 10.2.14 Configuration 14 DS-x00iQ INSERTER USB 2.0 4 PORT HUB 179-A0069032 SPARES ONLY FLEX MAIL PC TOUCH SCREEN TOUCH SCREEN DS-x00iQ PC MONITOR MOUSE KEYBOARD & MOUSE KEYBOARD CONVEYOR 184-403 2XMAINS 179-746...
  • Page 104 7700 SERIES INF Connections and Configurations Configuration 14 - Hardware Setup QTL-RND-SCR-00000494-A-00 Figure 10.29 – Configuration 14 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 105: Configuration 15

    7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 15 RENA PRINTER 10.2.15 Configuration 15 DS-x00iQ INSERTER USB 2.0 4 PORT HUB 179-A0069032 SPARES ONLY 2XMAINS TOUCH SCREEN TOUCH SCREEN MONITOR DS-x00iQ PC FLEX MAIL PC MOUSE KEYBOARD & MOUSE KEYBOARD CONVEYOR 184-403 179-746...
  • Page 106 7700 SERIES INF Connections and Configurations Configuration 15 - Hardware Setup QTL-RND-SCR-00000495-A-00 Figure 10.31 – Configuration 15 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...

  • Page 107: Disposal Instructions

    7700 SERIES Disposal Instructions Electrical Guide...

  • Page 108: End Of Life

    7700 SERIES Disposal Instructions 11.1 End of Life Do not mix with normal domestic waste. ▪ Please use the sub-joined return or collection system dedicated to the disposal of ▪ The objectives of the European Community’s environment policy are, in particular, to electrical and electronic waste.

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