Page 1
7700 Series ELECTRICAL COMPONENTS 3/2023...
Page 2
7700 SERIES WARNING Improper installation, use, adjustment, alteration, service and or maintenance may result in property damage and or serious bodily injury! Ensure all safety information detailed in section 1.3 Safety including it’s sub-sections are read and understood in it’s entirety before installation,...
7700 SERIES Safety Standards Compliance About this Manual Applicable Directives Low Voltage Directive 2014/35/EU Disclaimer Electromagnetic Compatibility Directive 2014/30/EU The data contained herein is the most current known to the manufacturer at the time of The product presented in this guide meets the requirements of applicable directives.
7700 SERIES Safety Standards Compliance 1.3.1 Safety Symbols 1.3.2 General Safety Notes Description Symbol Protective Earth (Ground) WARNING Identifies terminals intended for connection to external conductors, or protective earth (ground) electrodes, protecting against electric shock in ▪ Keep the work area around the machine clean. A minimum one metre of clear case of a fault.
7700 SERIES Safety Standards Compliance 1.3.3 Power Connections Safety Notes WARNING ▪ Ensure any isolation or disconnect device, including the mains power supply remain unobstructed at all times. Ensure the mains power cable and its connectors are sound and undamaged.
2.1.1 Power Cable and Connectors The 7700 SERIES machine is shipped with the following mains power The 7700 SERIES machine must be intstalled in accordance with local and regional electrical codes, and standards for electrical safety in the workplace. cord: United Kingdom UK mains plug to IEC 60320 C13.
7700 SERIES Power and Grounding North America / Japan (115V 60Hz /50Hz) Current, Fuse Ratings, and Power Consumption NEMA 5-15P to IEC 60320 C13. UK/Europe/ North America/ Japan North America Japan Input Voltage 230 VAC 115 VAC 115 VAC Frequency 50 Hz 60 Hz 50 Hz...
7700 SERIES Power and Grounding Heat Output Watts = rated current x Rated Voltage Heat output is measured in British Thermal Units (BTUs) - BTU/hour = Watts x 3.412. Below are examples for a typical configuration consisting of Insert Head, 1 x Feeder Folder, 2 x Versatile Feeders, 1 x Tower Folder. UK/Europe/ North America/...
A0143027 181-A0143027 PCBs Solenoids Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. PCBA 7700 Series INSERTER A0141132 180-A0141132 NO SEAL BEAM 9109568H 181-1610 PCBA HYBRID MOTOR DRIVE A0094953 180-A0094953 WETTER BEAM DOWN A0079263 181-A0079263 PCBA USB TO CAN RJ45...
Page 15
7700 SERIES Insert Head Electrical Clutches and Brakes Sensors Code Component Part No. Factory Ref. Code Component Part No. Factory Ref. CLOSER REVERSE DRIVE 9100807G 181-128 CLOSER OUTPUT 9101087Y 182-693 CLOSER FORWARD DRIVE 9100807G 181-128 CLOSER SEAL RX 9101011U 182-441...
Page 16
PC Equipment Code Component Part No. Factory Ref. PC + 7700 Series IMOS S/W A0153510 184-A0153501 PC + 7700 Series CF IMOS S/W A0153502 184-A0153502 PC + 7700 Series DC IMOS S/W A0153503 184-A0153503 MONITOR WIDESCREEN 22 INCH A0082293 184-A0082293 LOOM CAN BUS MAXI 0.78M...
7700 SERIES Insert Head Electrical 3.1.1 Insert Head Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Insert Head are shown in Figure 3.1 and Figure 3.2. QTL-RND-GEN-00000200-A-00 Figure 3.1 – Insert Head Electrical Components - Operator Side...
Page 18
7700 SERIES Insert Head Electrical QTL-RND-GEN-00000201-A-00 Figure 3.2 – Insert Head Electrical Components - Drive Side Electrical Guide REV 00 MAR 2023...
181-A0143027 230v CAPACITOR CHASSIS EARTH 181-A0143028 115v 184-A0148429 7700 Series HEAD TDK PSU BOX HOUSING GRN/YEL NOTE: IF 230v 181-A0143027 MOTOR IS FITTED IT HAS A 4uF CAPACITOR ATTACHED 115-A0143029 IF 115v 181-A0143028 MOTOR IS FITTED IT HAS A 12uF CAPACITOR ATTACHED 115-A0147703 QTL-RND-SCH-A0147749-A-00 Figure 3.5 –...
Page 22
181-A0143027 230v CAPACITOR CHASSIS EARTH 181-A0143028 115v 184-A0149364 7700 Series HEAD LOF PSU BOX HOUSING GRN/YEL NOTE: IF 230v 181-A0143027 MOTOR IS FITTED IT HAS A 4uF CAPACITOR ATTACHED 115-A0143029 IF 115v 181-A0143028 MOTOR IS FITTED IT HAS A 12uF CAPACITOR ATTACHED 115-A0147703 QTL-RND-SCH-A0152587-A-00 Figure 3.6 – Insert Head PSU (LOF) Wiring...
7700 SERIES Insert Head Electrical Mains Input Wiring FUSE LINE LOAD FUSE GRN/YEL IEC INLET WIRED IEC OUTLET SKT FUSING INFORMATION FUSE TYPE P/NO 8 AMP (230V ONLY) 135-108 MACHINES UP TO 8 MODULES 12.5A (115V ONLY) 135-112 MACHINES UP TO 7 MODULES...
Page 24
7700 SERIES Insert Head Electrical FUSE LINE LOAD FUSE GRN/YEL IEC INLET WIRED IEC OUTLET SKT FUSING INFORMATION P/NO FUSE TYPE 16A (115V ONLY) 135-A0152114 MACHINES WITH 8 MODULES PLUGGABLE MAINS INPUT 115V ALTERNATIVE 184-A0152264 QTL-RND-SCH-A0152599-A-00 Figure 3.8 – Mains Input Wiring (115V Alternative)
7700 SERIES Versatile Feeder Electrical 4.1.1 Versatile Feeder (Standard) Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Standard Versatile Feeder are shown in Figure 4.1 and Figure 4.2. QTL-RND-GEN-00000203-A-00 QTL-RND-GEN-00000202-A-00 Figure 4.2 –...
7700 SERIES Versatile Feeder Electrical 4.1.2 Versatile Feeder (Reading) Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Reading Versatile Feeder are shown in Figure 4.3 and Figure 4.4. QTL-RND-GEN-00000205-A-00 QTL-RND-GEN-00000204-A-00 Figure 4.4 –...
7700 SERIES Feeder Folder Electrical 5.1.1 Feeder Folder Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Feeder Folder are shown in Figure 5.1 and Figure 5.2. QTL-RND-GEN-00000207-A-00 QTL-RND-GEN-00000206-A-00 Figure 5.2 – Feeder Folder Electrical Components - Drive Side Figure 5.1 –...
7700 SERIES Tower Folder Electrical 6.1.1 Tower Folder 4 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 4 x 500 are shown in Figure 6.1 and Figure 6.2. QTL-RND-GEN-00000209-A-00 QTL-RND-GEN-00000208-A-00 Figure 6.2 – Tower Folder 4 x 500 Electrical Components - Drive Side Figure 6.1 – Tower Folder 4 x 500 Electrical Components - Operator Side...
7700 SERIES Tower Folder Electrical 6.1.2 Tower Folder 2 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 2 x 1000 are shown in Figure 6.3 and Figure 6.4. QTL-RND-GEN-00000211-A-00 QTL-RND-GEN-00000210-A-00 Figure 6.4 – Tower Folder 2 x 1000 Electrical Components - Drive Side Figure 6.3 – Tower Folder 2 x 1000 Electrical Components - Operator Side...
7700 SERIES Tower Folder Electrical 6.1.3 Tower Folder 2 x 500 / 1 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 2 x 500 / 1 x 1000 are shown in Figure 6.5 and Figure 6.6. QTL-RND-GEN-00000213-A-00 QTL-RND-GEN-00000212-A-00 Figure 6.6 – Tower Folder 2 x 500 / 1 x 1000 Electrical Components - Drive Side...
7700 SERIES Tower Folder Electrical 6.1.4 Tower Folder 1 x 1000 / 2 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder 1 x 1000 / 2 x 500 are shown in Figure 6.7 and Figure 6.8. QTL-RND-GEN-00000215-A-00 QTL-RND-GEN-00000214-A-00 Figure 6.8 – Tower Folder 1 x 1000 / 2 x 500 Electrical Components - Drive Side...
7700 SERIES Tower Folder Electrical 6.1.5 Tower Folder Compact 2 x 500 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder Compact 2 x 500 are shown in Figure 6.9 and Figure 6.10. QTL-RND-GEN-00000217-A-00 QTL-RND-GEN-00000216-A-00 Figure 6.10 – Tower Folder Compact 2 x 500 Electrical Components - Drive Side Figure 6.9 – Tower Folder Compact 2 x 500 Electrical Components - Operator Side...
7700 SERIES Tower Folder Electrical 6.1.6 Tower Folder Compact 1 x 1000 Electrical Components Location Key electrical components and their connections on both the operator side and drive side of the Tower Folder Compact 1 x 1000 are shown in Figure 6.11 and Figure 6.12. QTL-RND-GEN-00000219-A-00 QTL-RND-GEN-00000218-A-00 Figure 6.12 – Tower Folder Compact 1 x 1000 Electrical Components - Drive Side Figure 6.11 – Tower Folder Compact 1 x 1000 Electrical Components - Operator Side...
MODULE EXIT DRIVE (C17) 182-443 (IP51DRV) 182-A0079132(4) 179-109 (OP10) 7700 Series TOFO TDK PSU 184-A0151860 REFER TO POWER SUPPLY SCHEMATIC SCH-A0152607 OR LOF ALTERNATIVE PSU 7700 Series TOFO LOF PSU 184-A0151857 REFER TO POWER SUPPLY SCHEMATIC SCH-A0152606 QTL-RND-SCH-A0151768-A-00 Figure 6.13 – Tower Folder CPU Wiring...
7700 SERIES Output Conveyor Electrical Output Conveyor Wiring BLACK CONVEYOR MOTOR 179-8780 BLUE 182-8680 DS200 CONVEYOR BOARD 180-8430 OUTPUT OUTPUT INSERTER CONVEYOR SENSOR 7W DIN 8W DIN 7W DIN INSERTER EARTH BRAID M6X400 8 PIN DIN LEAD 160-5151 182-8540 QTL-RND-SCH-A0153983-A-00 Figure 7.1 –...
7700 SERIES Turner Electrical Turner Electrical Components Sensors Electrical components on the Turner include Power Supply Units, PCBs, Motors, Clutches, Code Component Part No. Factory Ref. and Sensors. ROTATE RX 9100979L 182-341 ROTATE TX 9100981N 182-343 Power Supply Unit EXIT (KODENSHI) RX/TX 2828383G...
10.1 INF Connection See section 10.2 Connectivity and Hardware Configurations for further information on connections and configurations of INF modules. The following diagram in Figure 10.1 shows the principle of connecting INF modules. 7700 Series INSERTER CONNECTOR PANEL PORT B INF PCB INF PCB INF PCB CONNECTS TO NEXT 182-492 182-472...
7700 SERIES INF Connections and Configurations 10.2 Connectivity and Hardware Configurations Configuration 4 ▪ Insert Head This section details the available INF connections and configurations along with their Turner ▪ respective hardware setup within IMOS. Mixed Mail Feeder ▪ Configuration 1 ▪ Dynamic Scale Franker ▪ ▪ Insert Head Output Sorter x 2 ▪ Turner ▪ See section 10.2.4 Configuration 4...
Page 75
7700 SERIES INF Connections and Configurations Configuration 7 Configuration 10 ▪ Insert Head ▪ Insert Head Output Sorter Output Sorter ▪ ▪ Turner Output Conveyor x 2 (2 x straight) ▪ ▪ ▪ Mixed Mail Feeder Dynamic Scale ▪ See section 10.2.10 Configuration 10 for further information on Franker ▪...
Page 76
7700 SERIES INF Connections and Configurations Configuration 13 ▪ Insert Head Turner ▪ Envelope Printer ▪ ▪ Output Conveyor (straight) See section 10.2.13 Configuration 13 for further information on connections and configuration. Configuration 14 ▪ Insert Head Turner ▪ Envelope Printer ▪ ▪ Franker Output Conveyor (straight) ▪ See section 10.2.14 Configuration 14...
Page 77
7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 1 10.2.1 Configuration 1 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG 182-8390 SORTER TURNER STRAIGHT DIP SW SETTING DIP SW SETTING 9 WAY FRANKER DS200 OUTPUT CONTROL DS200 OUTPUT CONTROL...
Page 78
7700 SERIES INF Connections and Configurations Configuration 1 - Hardware Setup QTL-RND-SCR-00000481-A-00 Figure 10.3 – Configuration 1 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
Page 80
7700 SERIES INF Connections and Configurations Configuration 2 - Hardware Setup QTL-RND-SCR-00000482-A-00 Figure 10.5 – Configuration 2 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
Page 81
7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 3 10.2.3 Configuration 3 DS-x00iQ INSERTER 9 WAY 9 WAY PLUG 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL FEEDER FRANKER DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM...
Page 82
7700 SERIES INF Connections and Configurations Configuration 3 - Hardware Setup QTL-RND-SCR-00000483-A-00 Figure 10.7 – Configuration 3 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 4 10.2.4 Configuration 4 DS-x00iQ INSERTER 9 WAY 9 WAY PLUG 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER FEEDER DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET...
Page 84
7700 SERIES INF Connections and Configurations Configuration 4 - Hardware Setup QTL-RND-SCR-00000484-A-00 Figure 10.9 – Configuration 4 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
Page 85
7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 5 10.2.5 Configuration 5 DS-x00iQ INSERTER CONVEYOR 9 WAY FRANKER EXIT SENSOR 9 WAY 182-8705 PLUG STRAIGHT 182-8390 TURNER DIP SW SETTING 9 WAY MIXED MAIL SCALE FRANKER FEEDER DS200 OUTPUT CONTROL 180-8439 DS200 CONVEYOR BOARD...
Page 86
7700 SERIES INF Connections and Configurations Configuration 5 - Hardware Setup QTL-RND-SCR-00000485-A-00 Figure 10.11 – Configuration 5 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
7700 SERIES INF Connections and Configurations DS-x00iQ INF CONFIG 11 10.2.11 Configuration 11 DS-x00iQ INSERTER 9 WAY DS200 SORTER 182-8707 182-8711 DIP SW SETTING CONVEYOR SIDE ON DS200 OUTPUT CONTROL 180-8439 7W DIN 7W DIN 9 WAY PLUG SOCKET LOOM 182-492 TERMINATOR 182-8710 182-475...
Page 98
7700 SERIES INF Connections and Configurations Configuration 11 - Hardware Setup QTL-RND-SCR-00000491-A-00 Figure 10.23 – Configuration 11 - Hardware setup Electrical Guide REV 00 REV 00 MAR 2023...
7700 SERIES Disposal Instructions 11.1 End of Life Do not mix with normal domestic waste. ▪ Please use the sub-joined return or collection system dedicated to the disposal of ▪ The objectives of the European Community’s environment policy are, in particular, to electrical and electronic waste.
Need help?
Do you have a question about the 7700 Series and is the answer not in the manual?
Questions and answers