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Summary of Contents for Kurt ERSATILELOCK 3600H
- Page 1 3600H VERSATILELOCK ™ ® VISE BASE ASSEMBLY Operating Instruction Manual 3600H/3610H (Reverse) ENGLISH...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction ...................... 3 Set-Up Instructions ..................4 Hydraulic Set-Up ...................5-9 Operating Instructions ................10-15 3600H Parts List ....................16 3600H Mechanical Drawing ................17 3610H Parts List ....................18 3610H Mechanical Drawing ................19 KHU6 Mechanical Drawing .................20 Maintenance Schedule ................21-22 Hydraulic Unit Replacement Instructions ........... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing a Kurt 3600H. You have just purchased one of the best machine vises in the industry. The outstanding accuracy of this product is second to none. Backed by a lifetime warranty against workmanship and material defects, this product is built to last when used and maintained properly. -
Page 4: Set-Up Instructions
SET-UP INSTRUCTIONS Now that you have your new Kurt Vise, it’s time to set-up and begin using it. Your Kurt vise comes with a swivel handle in the shipping carton (instruction manual available online at www.kurtworkholding.com). The handle is specifically designed to provide maximum torque to your vise (clamping force provided below). - Page 5 Hydraulic Unit with a typical hydraulic pump or an air over hydraulic pump. Kurt offers several solutions for hydraulic pumps, one being the KHP3 air over hydraulic pump. Kurt offers other pump solutions and can be found on kurtworkholding.com. The hydraulic unit (KHU6), on the end of the 3600H/3610H, has a 1/4 inch stroke.
- Page 6 HYDRAULIC OPERATING INSTRUCTIONS Basic Hydraulic Set-Up: NOTE: The following set-up is specifically for the KHP3 pump 1. Remove plastic caps from pressure and release ports on Hydraulic pump. Install 90° fittings. 2. Remove plastic caps from pressure and release ports on hand or foot valve.
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Page 7: Hydraulic Set-Up
HYDRAULIC SET-UP NOTE: The following set-up is specifically for the KHP3 pump. Purple Airline Fig.3 Blue Airline Black Airline Air Exhaust Fig.4 1/8" NPT Fitting to 1/4" Blue Airline Hydraulic Pressure Shop Air Gauge Input Port 1/4" NPT to 1/4" High Pressure Fitting (#6 Male JIC) for Hydraulic Hosing to... - Page 8 HYDRAULIC SET-UP Less Than 1/4" Fig.5 Jaw Positioning: Once all plumbing is set up, it time to position jaws for hydraulic clamping. 1. Position jaws less than 1/4 inch from the part being clamped as is shown in Fig.5 above. This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position.
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Page 9: Operating Instructions
HYDRAULIC OPERATING INSTRUCTIONS Air Pressure Input to Hydraulic Pressure Output for Kurt Hydraulic Pump, KHP3 Fig.6 Flow and Pressure Performance Guides Flow and Pressure Performance Guides KHP3 Fluid Flow Against Pressure KHP3 Fluid Flow Against Pressure 4,000 4,000 Max. Flow 0.68 gpm... - Page 10 If you need more clamping force you may require a larger vise. To properly clamp a part in your Kurt vise, you should place the part in the center of the jaws resting on the ways of the vise. Clamping only on one side or above the movable and stationary jaws can result in jaw lift or loss of accuracy.
- Page 11 Fig.7 Sketch #2A Incorrect part clamping. Vise width centerline Sketch #2B Correct part clamping Sketch #2C Correct part clamping Sketch #2D Correct part clamping Dummy spacer OPERATING INSTRUCTIONS...
- Page 12 JAW POSITIONING Fig.8 Note: Dimensions below are in inches unless specified. 6.000 11.250 OPERATING INSTRUCTIONS...
- Page 13 SIDE & END VIEW Fig.9 Note: Dimensions below are in inches unless specified. 3.187 6.000 15.060 P [Typ] 5.640 0.688 1.485 2.750 1.735 0.725 4.500 2.250 0.344 0.937 3.875 1/2-13 2.449 2.089 OPERATING INSTRUCTIONS...
- Page 14 MOUNTING LOCATIONS Note: Dimensions below are in inches unless specified. Fig.10 DR & C'BORED FOR "OO" SCHS [2X] C'BORE DEPTH OF "PP" 0.344 2.500 2.00 100 MM 5.938 4.000 16 MM 0.625 3.255 1.87 1/2 (M12) 0.671 1.643 1.493 6.000 GG HEX OPERATING INSTRUCTIONS...
- Page 15 SURFACE MOUNT USING SINE KEYS Mounting the new 3600H can be done by the use our new sine keys as well as our standard keys. The fixture keys are available in several different sizes that are listed on our website at www.kurtworkholding.com. The keys are sold in sets of 2 per package.
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Page 16: 3600H Parts List
SHCS 1/2-13 X 1.25 LG 00-1191 SHCS 8-32 X 0.375 LG 3600V-147 RETAINING RING, SPIRAL, SMALLEY #WS-84 3600H-102A MODEL/SERIAL TAG 07-0230 SCREW DRIVE #2 X 0.25 3600V-111 KURT LOGO TAG 3600V-191 PROTECTIVE PLUG DLU4-96 O-RING KHU6 HYDRAULIC UNIT 2404-04-02 FITTING, 4MJ - 2MP PCFBR-02... -
Page 17: 3600H Mechanical Drawing
3600H MECHANICAL DRAWING Fig.12 3600H MECHANICAL DRAWING... -
Page 18: 3610H Parts List
SHCS 1/2-13 X 3/4 LG 00-1191 SHCS 8-32 X 0.375 LG 3610H-102A MODEL/SERIAL TAG 07-0230 SCREW DRIVE, #2X0.25 3600V-111 KURT LOGO TAG 3600V-191 PROTECTIVE PLUG DLU4-96 O-RING, BUNA N, #014 KHU6 HYDRAULIC UNIT 01-3278 SHSS CONE PT 1/4-20 X 0.75 LG... -
Page 19: 3610H Mechanical Drawing
3610H MECHANICAL DRAWING Fig.13 3610H MECHANICAL DRAWING... -
Page 20: Khu6 Mechanical Drawing
KHU6 MECHANICAL DRAWING Fig.14 ITEM# PART# DESCRIPTION QTY. KHU6 HYDRAULIC UNIT 6" 3600V-42 THRUST WASHER D80-41 THRUST BEARING 360HU-230 WASHER 360HU-87A SPRING, COMPRESSION 2404-04-02 FITTING, 4MJ-2MP PCFBR-02 1/8" NPT BREATHER KHU6 MECHANICAL DRAWING... -
Page 21: Maintenance Schedule
MAINTENANCE SCHEDULE It is very important to perform regular maintenance on your Kurt vise to ensure proper operation. Improper maintenance will result in poor vise performance and may void your warranty. Daily/ Weekly 1. Remove chips from surface of vise. - Page 22 7. Tip the jaw so the front of the jaw (the side with the jaw plate) is on the vise bed. Lower the jaw on to the bed so that the segment contacts the hook part of the nut and rest the jaw on to the vise bed. 8.
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Page 23: Hydraulic Unit Replacement Instructions
3. Install 2 SHCS removed in Step 1 opposite one another, threading them approximately halfway in. Using the two SCHS as a sort of handle (or use Kurt Spanner Wrench P/N: DL640-307A-SA), loosen the second (larger) portion of the retaining nut. You should notice a washer and spring coming out of the end of the hydraulic unit. - Page 24 3. Continue to do so until the washer is slightly recessed inside the hydraulic unit. This is crucial, otherwise the spring will keep the hydraulic unit from completely bottoming out in the vise body counter bore. (See Fig.19) Fig.19 0.015 4.
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Page 25: Troubleshooting Tips
5 though 7. TROUBLESHOOTING TIPS If properly maintained, the Kurt 3600H Series vise will operate trouble free for many years. In some cases it will be necessary to troubleshoot. Use the information below to help in the process. -
Page 26: Maintenance Log/Notes
MAINTENANCE LOG/NOTES: MAINTENANCE LOG/NOTES... -
Page 27: Warranty
The sole obligation of Kurt Manufacturing Company, Inc. (Kurt) and the purchaser’s SOLE AND EXCLUSIVE REMEDY hereunder, shall be limited to the replacement or repair of any Kurt product or part (by an authorized Kurt technician) which are returned to Kurt Manufacturing Company’s place of business or any authorized service... - Page 28 If you have any feedback or questions please contact us: Kurt Industrial Products // A Division Of Kurt Manufacturing 9445 East River Road NW | Mpls, MN 55433 Phone 763-574-8309 | Toll Free 877-226-7823 Fax 763-574-8318 | Toll Free Fax 877-226-7823 Manual Revision: kurtworkholding.com | workholding@kurt.com...
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