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Summary of Contents for Kurt CROSSOVER DX6A
- Page 1 DX6A ROSS ™ ™ PNEUMATIC VISE Operating Instruction Manual DX6A / DX6AR ENGLISH...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction ......................... 3 Setup Instructions ......................4 Pneumatic Set-up ...................... 5-7 Operating Instructions ................... . 8-13 DX6A Parts List......................14 DX6A Mechanical Drawing ..................15 DX6AR Parts List......................16 DX6AR Mechanical Drawing ..................17 KAU6 Mechanical Drawing ..................18 Maintenance Schedule .................. -
Page 3: Introduction
Introduction INTRODUCTION Thank you for purchasing a Kurt DX6 vise. You have just purchased one Thank you for purchasing a Kurt DX6A vise. You have just purchased one of the best machine vises in the industry. The outstanding accuracy of this product is second to none. Backed by a lifetime warranty, this of the best machine vises in the industry. -
Page 4: Setup Instructions
SET-UP INSTRUCTIONS Now that you have your new Kurt Vise, it’s time to set-up and begin using it. You will see that your new vise comes with a Kurt swivel handle and chip guard in the shipping carton (instruction manual available online at www.kurtworkholding.com). - Page 5 PNEUMATIC OPERATING INSTRUCTIONS The DX6A can be operated pneumatically by hooking up the Kurt 6" KAU6 pneumatic unit. The pneumatic unit (KAU6) on the end of the DX6A has a 1/4 inch stroke. The KAU6 is a double acting pneumatic unit that opens and closes with pneumatic pressure.
- Page 6 Basic Pneumatic Set-Up 1. Install straight fitting(s) on the Pneumatic Unit (1/8 NPT) of the DX6A vise 2. A filter-lubricator-regulator combination (KURT Part Number 312-06, Figure 4) is recommended to insure clean air coming into the unit. See Clamping Force Table for air pressure required to attain desired clamping force (pg.
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Page 7: Pneumatic Set-Up
PNEUMATIC SET-UP Fig.5 Jaw Positioning: Once all plumbing is set up, it time to position jaws for pneumatic clamping. 1. Position jaws less than 1/4 inch from the part being clamped as is shown in figure 5 above. This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position. -
Page 8: Operating Instructions
A torque wrench may be used if set within the torque limits shown in the tables on page 4. To properly clamp a part in your Kurt vise, you should place the part in the center of the jaws resting on the ways of the vise. Clamping only on one side or above the movable and stationary jaws, can result in jaw lift or loss of accuracy. - Page 9 Fig.6 Sketch #2A Incorrect part clamping. Vise width centerline Sketch #2B Correct part clamping. Sketch #2C Correct part clamping. Sketch #2D Correct part clamping. Dummy spacer OPERATING INSTRUCTIONS...
- Page 10 JAW POSITIONING Fig.7 Note: Dimensions below are in inches unless specified. OPERATING INSTRUCTIONS...
- Page 11 SIDE & END VIEW Fig.8 Note: Dimensions below are in inches unless specified. OPERATING INSTRUCTIONS...
- Page 12 MOUNTING LOCATIONS Fig.9 Note: Dimensions below are in inches unless specified. OPERATING INSTRUCTIONS...
- Page 13 SURFACE MOUNT USING SINE KEYS Locating the new DX6A with keys requires the use of sine keys instead of standard keys. They are available in several different sizes that are listed on our website at www.kurtworkholding.com. The keys are sold in sets of 2 per package.
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Page 14: Dx6A Parts List
DX6A Parts List DX6A PARTS LIST... -
Page 15: Dx6A Mechanical Drawing
DX6 Mechanical Drawing DX6A Mechanical Drawing Fig.11 DX6 Mechanical Drawing | ENLGISH DX6A MECHANICAL DRAWING... -
Page 16: Dx6Ar Parts List
DX6AR Parts List DX6AR PARTS LIST... -
Page 17: Dx6Ar Mechanical Drawing
DX6AR Mechanical Drawing Fig.12 DX6AR MECHANICAL DRAWING... -
Page 18: Kau6 Mechanical Drawing
KAU6 Mechanical Drawing Fig.13 KAU6 MECHANICAL DRAWING... -
Page 19: Maintenance Schedule
Maintenance Schedule It is very important to perform regular maintenance on your Kurt vise to ensure proper operation. Improper maintenance will result in poor vise performance and may void your warranty. Daily/ Weekly Remove chips from surface of vise. Visually inspect seals for damage and cleanliness. - Page 20 Tip the jaw so the front of the jaw (the side with the jaw plate) is on the vise bed. Lower the jaw on to the bed so that the segment contacts the hook part of the nut and rest the jaw on to the vise bed. Tighten the setscrew to firmly contact the nut.
- Page 21 3 to 6 months Open vise to maximum opening. Loosen the set-screw and remove the movable jaw. Remove spiral-retaining ring from handle end of the vise screw. Remove the screw support from the vise body. Remove the two-piece locking collar by removing the four SHCS. With one screw still half-way out spin off the first collar.
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Page 22: Troubleshooting Tips
Troubleshooting Tips If properly maintained, the Kurt DX6A Series vise will operate trouble free for many years. In some cases, it will be necessary to troubleshoot. Use the information below to help in the process. Problem: My vise turns hard. -
Page 23: Maintenance Log/Notes
MAINTENANCE LOG/NOTES: MAINTENANCE LOG/NOTES... -
Page 24: Warranty
The sole obligation of Kurt Manufacturing Company, Inc. (Kurt) and the purchaser’s SOLE AND EXCLUSIVE REMEDY hereunder, shall be limited to the replacement or repair of any Kurt product or part (by an authorized Kurt technician) which are returned to Kurt Manufacturing Company’s place of business, transportation, shipping and postal charges prepaid,... - Page 25 Kurt Industrial Products // A Division Of Kurt Manufacturing 9445 East River Road NW | Mpls, MN 55433 | workholding@kurt.com Phone 763-574-8309 | Toll Free 877-226-7823 Fax 763-574-8318 | Toll Free Fax 877-226-7823 Manual Revision:...
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