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KTM 350 EXC-F Six Days 2020 Setup Instructions
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KTM 350 EXC-F Six Days 2020 Setup Instructions

KTM 350 EXC-F Six Days 2020 Setup Instructions

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SETUP INSTRUCTIONS
2020
350 EXC‑F
350 XCF‑W
350 EXC‑F Six Days
Art. no. 3214147en

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Summary of Contents for KTM 350 EXC-F Six Days 2020

  • Page 1 SETUP INSTRUCTIONS 2020 350 EXC‑F 350 XCF‑W 350 EXC‑F Six Days Art. no. 3214147en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Position the turn signal indicator lamp in the combina- tion instrument bracket. – Remove the headlight mask with the headlight. ( p. 20) H01768-10 Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over.
  • Page 7 SETUP 2 – Position the connector board and combination instrument on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple 402736-10 clamps.
  • Page 8 2 SETUP Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. (All Six Days models) – Remove screws and take off the handlebar supports. – Move the handlebar supports to the desired position and mount and tighten screws Guideline...
  • Page 9 SETUP 2 Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. (All EU/BR models) – Position the controls on the right half of the handlebar. S03665-01 (EXC-F US) –...
  • Page 10 2 SETUP (EXC-F US) – Position the controls on the left handlebar half. S01410-01 (XCF-W US) – Position the controls on the left handlebar half. S03666-01 (XCF-W US, All Six Days models) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
  • Page 11 SETUP 2 (All EU/BR models) – Mount the turn signal switch. 402390-01 Condition Packaging V12 (All EXC‑F models) – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. V01882-01 (XCF-W US) –...
  • Page 12 2 SETUP – Route the cable without tension and secure with cable ties and cable holders. S01412-10 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01...
  • Page 13 SETUP 2 – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
  • Page 14 2 SETUP (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 15 SETUP 2 – Insert the black and violet cables of bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp. S03673-01 – Position the turn signal on the headlight mask on both sides, mount nuts with washers and tighten.
  • Page 16 2 SETUP – Remove screws – Remove screws – Remove license plate holder with tail light. Info Pay attention to the cable of the tail light. – Lead the cable between the fairing parts. V01864-10 – Remove screws on the license plate holder and hang the tail light to the side.
  • Page 17 SETUP 2 – Drill a hole at marking on the license plate holder to the size of the marking. S03682-01 – Position the tail light together with the license plate holder on the license plate bracket. Info Ensure that the cables are routed correctly. S03683-10 –...
  • Page 18 2 SETUP – Lead the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 – Mount and tighten screws with the collar bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screws Guideline Remaining screws, EJOT PT...
  • Page 19 SETUP 2 – Position spring as shown. Spring engages in area V01872-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin V01873-10 – Mount the washer and splint V01874-10 –...
  • Page 20 2 SETUP – Position spring as shown. Spring engages in area V01875-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin V01876-10 – Mount the washer and splint V01877-10 –...
  • Page 21 SETUP 2 – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional). – Set the kilometers or miles. ( p.
  • Page 22 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 23 WORK 3 (All EXC‑F models) – Detach plug-in connectors and take off the headlight mask with the headlight. S01328-10 (XCF-W US) – Disconnect plug-in connector and take off the head- light mask together with the headlight. V01802-10 Installing the headlight mask with the headlight Main work (All EXC‑F models) –...
  • Page 24 3 WORK Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
  • Page 25 WORK 3 Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Screw, top 80 Nm (59 lbf ft) Loctite ® 2701™ shock absorber – Mount and tighten screw Guideline V01811-11 Screw, bottom...
  • Page 26 3 WORK (All Six Days models) – Tighten screws Guideline Screw, top triple 17 Nm clamp (12.5 lbf ft) – Tighten screws Guideline Screw, bottom 15 Nm V01784-11 triple clamp (11.1 lbf ft) – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft)
  • Page 27 WORK 3 – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle – Operate the hand brake lever several times until the brake lin- ings are seated correctly against the brake disc. – Remove the motorcycle from the lift stand. ( p.
  • Page 28 3 WORK – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis S01321-10 Finishing work – Install the headlight mask with the headlight. ( p. 21) – Check the headlight setting. ( p. 22) 3.11 Removing the seat –...
  • Page 29 WORK 3 – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis S03480-10 3.13 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. –...
  • Page 30 3 WORK Main work (All EU/US models) Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of chil- dren. – Keep sparks and open flames away from 12 V V01776-10 batteries.
  • Page 31 WORK 3 – Pull back positive terminal cover and disconnect the positive cable from the 12-V battery. – Pull off starter relay and fuse box from the battery compartment and hang to the side. V01777-10 – Detach wiring harness , disconnect relays and hang them to the side.
  • Page 32 3 WORK – Mount relays and attach wiring harness V01778-11 – Mount starter relay and fuse box V01777-11 – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal.
  • Page 33 WORK 3 3.15 Disconnecting the negative cable of the 12-V battery Preparatory work (XCF-W US, All EU/BR models) – Press and hold the switch-off button while the engine is idling until the engine stops. (EXC-F US) – Turn the ignition key in the ignition lock to the position while the engine is idling.
  • Page 34 3 WORK 3.17 Charging the 12-V battery (All EU/US models) Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. –...
  • Page 35 WORK 3 Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051) Alternative 2 311910-10 UK battery charger XCharge‑professional (00029095052) Alternative 3 CH battery charger XCharge‑professional (00029095053) Info...
  • Page 36 3 WORK Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Even if there is no load on the 12-V battery, it discharges each day. The charging level and the method of charging are very important for the service life of the 12-V battery.
  • Page 37 WORK 3 3.19 Removing the air filter box cover Condition The air filter box cover is secured. – Remove the seat. ( p. 26) – Remove screw V01815-10 – Pull off the air filter box cover in area laterally and take it off at the front.
  • Page 38 3 WORK – Mount and tighten screw Guideline Screw, air filter box EJOT PT ® 3 Nm (2.2 lbf ft) cover K60x20-Z – Mount the seat. ( p. 26) V01815-10 Condition The air filter box cover is not secured. – Insert the air filter box cover in area and clip it into area...
  • Page 39 WORK 3 3.22 Installing the rear left side cover – Position side cover and hook it in in areas – Mount and tighten screw Guideline Screw, sub- 35 Nm (25.8 lbf ft) Loctite ® 2701™ frame top V01878-10 3.23 Installing the engine guard (XCF-W US, All Six Days models) –...
  • Page 40 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 41 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 42 3 WORK 3.27 Setting the kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly. The values TR1, TR2, A1, A2 and S1 are cleared when the unit of measure is changed. Condition The motorcycle is stationary.
  • Page 43 WORK 3 Activating the function – Press the button The symbol continues to appear in the display and the next function appears. Deactivating a function – Press the button The symbol disappears in the display and the next function appears. 3.29 Setting the clock Condition...

  • Page 44: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter (All US 5 Nm (3.7 lbf ft) models) EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT ®...
  • Page 45 TECHNICAL DATA 4 Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, engine brace on engine M8x20 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, engine brace on frame M8x15 25 Nm (18.4 lbf ft) Loctite ® 2701™ Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper...
  • Page 46 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 47: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 48 *3214147en* 3214147en 07/2019 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM http://www.ktm.com...

This manual is also suitable for:

350 exc-f 2020350 xcf-w 2020