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Related Manuals for KTM 350 EXC-F 2024
Summary of Contents for KTM 350 EXC-F 2024
- Page 1 SETUP INSTRUCTIONS 2024 350 EXC‑F 350 EXC‑F SIX DAYS 350 XW-F Art. no. 3214916en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. –...
- Page 7 SETUP 2 (EXC-F US, XW-F US, All standard models) – Remove screws and take off the handlebar support. – Move the handlebar support in the desired position and mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) bar holder Loctite ®...
- Page 8 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamp. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info The markings on the handlebar should be at the center of the handlebar clamp.
- Page 9 SETUP 2 (XW-F) – Position the controls on the left handlebar half. W00388-10 (All special models) Caution Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
- Page 10 2 SETUP (All EU models) – Join all plug-in connectors to the connector board. – Route the cable without tension and secure with quick release. W00390-10 (All special models) Caution Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
- Page 11 SETUP 2 – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Fix the handlebar cushion to the handlebar clamp. – Install the front fender. ( p.
- Page 12 2 SETUP Info The first charging process may take longer with a new 12-V battery. (XW-F) – Install the headlight mask with the headlight. ( p. 17) – Install the 12-V battery. ( p. 26) – Mount the seat. ( p.
- Page 13 SETUP 2 – Disconnect tail light plug-in connector on the wiring harness. – Remove screws W00396-10 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. W00397-10 –...
- Page 14 2 SETUP (All special models, All EU models, All BR models) – Drill a hole at marking on the license plate holder to the size of the marking. W00401-10 (EXC-F US) – Drill a hole at marking on the license plate holder to the size of the marking.
- Page 15 SETUP 2 (All special models, All EU models, All BR models) – Mount and tighten screw Guideline EJOT PT ® Remaining screws, 2 Nm (1.5 lbf ft) chassis K60x25‑Z V01867-10 (EXC-F US) – Mount and tighten screw Guideline EJOT PT License plate ®...
- Page 16 Install the frame protector. ( p. 31) (All special models incl. XW-F) – Install the engine guard. ( p. 30) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info W00574-11 Read the accompanying KTM PowerParts fitting instruc- tions. –...
- Page 17 Position all controls in their exact positions on the handlebar. Tighten all screws. – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle.
- Page 18 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
- Page 19 WORK 3 – Detach plug-in connectors and take off the headlight mask with the headlight. W00350-10 Installing the headlight mask with the headlight Main work – Join plug-in connectors W00350-11 – Position the brake line and wiring harness in the brake line guide.
- Page 20 3 WORK The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider. » If the boundary between light and dark does not meet specifications: – Adjust the headlight range. ( p. 18) Adjusting the headlight range Preparatory work –...
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Page 21: Mounting The Seat
WORK 3 Removing the seat – Remove screw W00301-10 – Pull seat toward the fuel tank and lift it off. W00311-10 Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat to the rear. –... - Page 22 3 WORK 3.10 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
- Page 23 WORK 3 – Remove screws – Hang the horn and horn bracket to one side. W00344-10 – Pull both spoilers laterally off the radiator and lift off the fuel tank. W00345-10 3.11 Installing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
- Page 24 3 WORK – Position the fuel tank and fit the two spoilers to the sides in front of the radiator bracket. – Make sure that no cables or throttle cables are trapped or dam- aged. W00345-11 – Attach the fuel tank breather hose. –...
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Page 25: Checking The Throttle Cable Routing
WORK 3 3.12 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor- rectly. If the throttle cable is kinked, trapped or blocked, the speed can no longer be controlled. –... - Page 26 3 WORK Finishing work – Install the fuel tank. ( p. 21) – Mount the seat. ( p. 19) 3.13 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. –...
- Page 27 WORK 3 (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
- Page 28 3 WORK 3.14 Installing the 12-V battery Main work – Pull up battery holding bracket , insert the 12-V battery into the battery compartment with the terminals facing upward and secure with battery holding bracket (EXC-F US, XW-F US, All EU models, SIX DAYS AR/ASEAN/BR) 12-V battery (HJTZ5S-FP-C) (All BR models) 12-V battery (YTX5L-BS)
- Page 29 WORK 3 3.15 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 19) Main work – Disconnect negative cable of the 12-V battery. E03230-01 3.16 Connecting the negative cable of the 12-V battery Main work –...
- Page 30 3 WORK 3.17 Charging the 12-V battery (EXC-F US, XW-F US, All EU models, SIX DAYS AR/ASEAN/BR) Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. –...
- Page 31 WORK 3 Alternative 2 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
- Page 32 3 WORK Preparatory work – Remove the seat. ( p. 19) – Disconnect the negative cable of the 12-V battery. ( p. 27) Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051)
- Page 33 WORK 3 3.20 Installing the frame protector – Position the left frame protector. – Insert the right frame protector from below and push it to the rear. – Mount screws with the bushings and tighten. Guideline Screw, frame protec- 3 Nm (2.2 lbf ft) –...
- Page 34 3 WORK 3.22 Closing the fuel tank filler cap – Mount the fuel tank filler cap and turn it clockwise until release button engages. Info Route fuel tank breather hose without kinks. K01334-11 3.23 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
- Page 35 WORK 3 – Fill the fuel tank with fuel up to a maximum of level Guideline 35 mm (1.38 in) Dimension (All special models, All EU models, All BR models) Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p.
- Page 36 3 WORK 3.25 Setting the combination instrument Info When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated. Condition The motorcycle is stationary. – Repeatedly press the button briefly until H appears at the bottom right of the display. –...
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Page 37: Technical Specifications
TECHNICAL SPECIFICATIONS 4 chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) EJOT PT Screw, combination switch (All ® K50x18 2 Nm (1.5 lbf ft) special models) Screw, emergency OFF switch EJOT PT ® K50x18 2 Nm (1.5 lbf ft) Screw, fuel pump... - Page 38 4 TECHNICAL SPECIFICATIONS Screw, rear brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, seat fixing 8 Nm (5.9 lbf ft) Screw, starter cable to starter relay 6 Nm (4.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Nut, rear sprocket screw 35 Nm (25.8 lbf ft) Loctite...
- Page 39 TECHNICAL SPECIFICATIONS 4 Nut, wheel spindle, rear 80 Nm (59 lbf ft) Screw-in fitting, cooling system M24x1.5 7.5 Nm (5.53 lbf ft) Loctite ® 243™...
- Page 40 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
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Page 41: Auxiliary Substances
AUXILIARY SUBSTANCES 6 Silicone spray Recommended supplier MOTOREX ® – Silicone Spray... - Page 42 *3214916en* 3214916en 23.10.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...