Subscribe to Our Youtube Channel
Related Manuals for Lissmac VACUUM-WET 301
Summary of Contents for Lissmac VACUUM-WET 301
- Page 1 OPERATING MANUAL WASTE WATER EXTRACTION SYSTEM VACUUM-WET 301 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/47...
- Page 2 2/47...
- Page 3 Legal notice The operating manual is valid for: LISSMAC waste water extraction systems VACUUM-WET 301 Headquarters: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 Instructions for action in a specified sequence The warning notices contained are not exhaustive. Lissmac cannot predict every possible hazard. The suitable safety rules and precautions are to be followed as with any other machine, in regards to the working method and operation.
- Page 5 The following warning and safety notices are used: Read the operating manual Lashing point for vehicle transport Wear hearing protection Only store and transport the unit in an upright position Wear eye protection Sound-power level of the machine Wear gloves Visual check Wear suitable work clothing and change soiled Instruction for damage prevention.
- Page 6 In addition to this operating manual, further documentations from the respective manufacturer of individual components of the machine are available: Operating manual for the peristaltic pump LISSMAC accepts no responsibility or liability for the correctness and completeness of the additional documentation. Changes and reservations We have taken every effort to ensure that this operating manual is correct and up to date.
-
Page 7: Table Of Contents
Table of contents Features & advantages ....................8 General safety notices ..................... 9 Purpose; intended use ...................... 9 Organizational measures ....................10 Choice of personnel and qualification; fundamental obligations ........11 Safety notice relating to the phases of use ..............11 Transport, assembly, and installation .............. -
Page 8: Table Of Contents Features & Advantages
FEATURES & ADVANTAGES The VACUUM-WET 301 waste water extraction system removes the cutting sludge from the joint during sawing work. This means that the saw blade does not have to chip any additional material. This makes the machine work more effectively and increases the service life of the saw blade. -
Page 9: General Safety Notices
Intended The LISSMAC VACUUM-WET 301 waste water extraction system is a product-related accessory for LISSMAC floor saw and is used exclusively for extracting aqueous, inert mineral and bituminous cutting sludge. -
Page 10: Organizational Measures
Organizational measures This operating manual must be kept within easy reach for everyone at the place of use. It is to be kept for later consultation or resale of the machine. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. -
Page 11: Choice Of Personnel And Qualification; Fundamental Obligations
Choice of personnel and qualification; fundamental obligations Operators must be aged at least 18 and be mentally and physically capable of operating the machinery. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw. Establish the responsibilities of the personnel for operation, set-up, service and repair. -
Page 12: Commissioning
Commissioning Commissioning may only be carried out on a LISSMAC floor saw. All obstacles must be removed from the working area. Before commissioning, carry out a visual inspection for damage and defects. Ensure that the working area is well lit in the dark. -
Page 13: Special Work While Using The Machine
Special work while using the machine Comply with the set-up, maintenance and inspection activities and intervals stipulated in this operating manual, including information on the exchange of parts/furnishings. These activities must only be carried out by authorized professionals. If the machine is switched off during maintenance and repair work, it must be secured against unexpected restarting and labeled. -
Page 14: Note On Special Types Of Danger
Note on special types of danger Dangers for the operator from the machine The discharge opening of the turbine must always face away from the operator. Do not look or reach into the discharge opening during operation. Hydraulics The hydraulic equipment of the machine must be inspected/checked regularly. Defects such as damaged hoses or couplings must be rectified immediately using original spare parts. -
Page 15: Packaging And Storage
Packaging and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled. -
Page 16: Device Description
DEVICE DESCRIPTION Designation of the machine parts Pos. 1 Handle for cover tensioning screw V-belt Pos. 12 Tensioning screw V-belt Pos. 2 Turbine Pos. 13 Handle for lid lock Pos. 3 Intake manifold Pos. 14 Drive motor turbine Pos. 4 Lifting point / lashing point Pos. -
Page 17: Technical Data
Technical Data VACUUM-WET 301 Q = 40 l/min.; 140 bar Hydraulic supply 1600 m Feed rate air 1250 l/h Flow rate pump DELASCO type CZ27 Peristaltic pump Passage Ø 5 mm Coarse filter sieve Ø 100 mm (max. length 10 m) Suction hose GEKA coupling (min. -
Page 18: Sound Power Level
Sound power level WARNING Risk of hearing damage Wearing hearing protection is mandatory for sound power levels above 85 dB (A). Wear your personal hearing protection when the machine is in operation This specification defines the volume of the noise relative to the operator's workplace and the sound power level of the floor saw. -
Page 19: Transport
TRANSPORT Transport position WARNING Danger of crush injuries Injuries due to the machine falling over or parts falling off. Only transport the machine in transport position Secure the machine using attachment points Only set down on level, stable and pressure-resistant surfaces. ... -
Page 20: Relocating Using A Crane
Relocating using a crane WARNING Suspended loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts. Only use undamaged hoisting devices with the sufficient load bearing capacity and length. The machine must only be moved in the transport position. ... -
Page 21: Securing The Machine For Transport
Securing the machine for transport WARNING Danger of crush injuries Parts of the body can be crushed if the machine is moved unintentionally. Only ever transport the machine in transport position. Secure the machine at the suitable attachment points. ... -
Page 22: Commissioning
COMMISSIONING Operating materials Lubricant Only use quality grease on the grease nipples. The manufacturer used „Energrease LS2 BP“. (Lithium saponified multi-purpose grease of NLGI grade 2 according to DIN 51818/NLGI GC - LB grade 2) Hydraulic oil The hydraulic fluid used must be of HVLP quality (in accordance with DIN 51524-3 / ISO 6743/4) in ISO viscosity class 68. -
Page 23: 1.1. Attach Holder For Front Units
1.1. Attach holder for front units Remove the belt cover and underbody. Dismantle and store the sheet- metal angles. Screw bracket to frame. Screw the retaining rail to the brackets. Fit belt cover and underbody. 23/47... -
Page 24: Maintenance
2. MAINTENANCE 2.1. Maintenance WARNING Danger of injury due to rotating parts. Serious injuries due to rotating saw blade or belt drive Maintenance and repairs must only ever be carried out when the machine is switched off. Maintenance and repairs may only be carried out by qualified personnel. ... -
Page 25: Attach The Waste Water Extraction System To The Floor Saw
Attach the waste water extraction system to the floor saw Sequence: 1. Depending on the floor saw model, screw the mounting rail to the marked position on the frame. 2. Bring the mounting bracket of the C-rail to the same height and retract. Installation can be carried out on the left or right with a 110 mm offset. -
Page 26: Connect And Disconnect Hydraulic Plug Couplings
Connect and disconnect hydraulic plug couplings WARNING Injection of oil from high-pressure hydraulic lines A small leak in the high-pressure lines can inject oil under the skin and cause gangrene and amputations. Always keep protective hoses in good condition Do not drop quick couplings and do not expose them to shocks or impacts ... -
Page 27: Connecting And Disconnecting Water Lines
Connecting and disconnecting water lines Hose guide The swivel-mounted hose guides make it easier to guide the hoses along and help to prevent overrunning. The hose guide can be mounted on the right or left as required and is variable in its extension. Supply line with maximum 5 bar. -
Page 28: Operation
OPERATION Safety General rules • The floor saw may only be operated by one person. Ensure that other people vacate the work area or set up a barrier. • Do not operate the machine in case of fatigue and exhaustion or under the influence of alcohol, drugs or medication. -
Page 29: Cleaning The Coarse Filter Sieve In The Dirt Collection Container
Cleaning the coarse filter sieve in the dirt collection container The coarse sieve in the collection container must be checked regularly. Stones that have been sucked in can gradually clog the sieve. This reduces the suction power. Preparation Switch off the extraction system on the floor saw and allow the turbine to run down. Wear your personal protective equipment. -
Page 30: Dismantling
DISMANTLING Dismantle the waste water extraction system at the end of use as follows: Cleaning • Clean the extraction system and rinse with clean water. Dismantling • Only disconnect the hydraulic connections when the drive is switched off and stow the hoses away safely. -
Page 31: Maintenance
MAINTENANCE WARNING Danger of injury due to rotating parts. Serious injuries due to belt drive being pulled in. Maintenance and repairs must only ever be carried out when the machine is switched off. Maintenance and repairs may only be carried out by qualified personnel. ... -
Page 32: Lubrication Points
Lubrication points monthly Check belt tension WARNING Cuts and crush injuries Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. Removing or opening the belt cover or reaching into the rotating belt drive is prohibited. ... -
Page 33: Change The V-Belts
Change the V-belts WARNING Cutting and crushing injuries on rotating belts Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. Removing or opening the belt cover or reaching into the rotating belt drive is prohibited. This work may only be carried out when the belt pulley is stationary and the drive motor is ... - Page 34 Fitting the V-belt Tension the belt using the tension screw. Tighten the carriage screw connection. Fit cover. 34/47...
-
Page 35: Peristaltic Pump
Peristaltic pump NOTICE The hose of the peristaltic pump is a part with high wear and tear. Its service life depends on the frequency of use, the type of material being pumped, the temperature, the pumping speed and the pumping pressure. The hose quality must be suitable for the material being pumped. Ensure compatibility to avoid rapid wear of the hose, swelling and chemical decomposition. -
Page 36: Troubleshooting
Troubleshooting The floor saw must be switched off before maintenance or repair work. Secure the machine against being accidentally switched on again. Maintenance and service work must only be carried out by qualified technical personnel. Error Possible cause Remedy The waste water extraction Air is being sucked in Check connections between pump and pipes for leaks. -
Page 37: Warranty
WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. These parts have varying service lives, depending on the intensity with which they are used. - Page 38 This EC Declaration of Conformity according to Annex II, A of Directive 2006/42/EC is valid for the following machine: LISSMAC VACCUM WET 301. This declaration only refers to the machine in the condition in which it was sold; parts retrofitted by the end user and / or retrospective intervention is not covered by this declaration.
-
Page 39: Spare Parts
SPARE PARTS NOTICE To avoid incorrect deliveries, please state the full type designation, year of manufacture and serial number when ordering spare parts! Technical changes reserved! We would expressly draw your attention to the fact that parts not supplied by us have also not been tested or approved by us Installation and use of such products may have a negative effect on the properties of your device and thus adversely affect its safety level. - Page 40 40/47...
- Page 41 41/47...
- Page 42 42/47...
- Page 43 43/47...
- Page 44 44/47...
- Page 45 45/47...
- Page 46 46/47...
- Page 47 47/47...
Need help?
Do you have a question about the VACUUM-WET 301 and is the answer not in the manual?
Questions and answers