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Summary of Contents for Lissmac VACUUM-WET 500
- Page 1 OPERATING INSTRUCTIONS WASTE WATER EXTRACTOR VACUUM-WET 501 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/46...
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- Page 3 Legal notice The operating manual is valid for: LISSMAC Waste Water Extractors VACUUM-WET 501 Headquarters: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 - 500 lissmac@lissmac.com...
- Page 4 Instructions for action in a given order The warning notes contained are not exhaustive. Lissmac cannot predict every possible hazard. The suitable safety rules and precautions are to be followed as with any other machine, in regards to the working method and operation.
- Page 5 The following warning and safety instructions are used: Read the operating manual Wear hearing protection Wear eye protection Wear gloves Wear suitable work clothing and change dirty clothing daily. Attachment points for crane transport Danger due to ejected parts Danger due to falling machine/equipment Danger due to suspended loads Danger of drawing in due to open belt drive Hand crushing hazard...
- Page 6 Lashing point for vehicle transport Only store and transport the device upright. Sound-power level of the machine Visual check 6/46...
- Page 7 Floor saw required A LISSMAC floor saw is required in order for the waste water extractor to be operated. Other relevant documents Further documentation of the corresponding manufacturer of the individual components of the machine is available to complete this Operating Manual: ...
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Page 8: Table Of Contents
Table of contents Features & Benefits ......................9 General safety notes ...................... 10 Purpose; intended use ....................10 Organisational Measures....................11 Choice of personnel and qualification; fundamental obligations ........12 Safety information relating to the phases of use ............12 Transport, assembly, and installation .............. -
Page 9: Table Of Contents Features & Benefits
FEATURES & BENEFITS The VACUUM-WET 501 waste water extraction removes cutting slurry from the floor cutting during the sawing process. The saw blade must thus not machine any additional material. This means that the machine works more effectively and the service life of the saw blade is increased. -
Page 10: General Safety Notes
Intended The LISSMAC VACUUM-WET 501 waste water extractor is a product-related accessory for LISSMAC floor saws and is used exclusively for extracting aqueous, inert mineral and bituminous cutting slurries. -
Page 11: Organisational Measures
Organisational Measures This Operating Manual must be kept within easy reach for everyone at the place of use. It is to be kept for later consultation or resale of the machine. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. -
Page 12: Choice Of Personnel And Qualification; Fundamental Obligations
Choice of personnel and qualification; fundamental obligations Operators must be aged strictly 18 or above and they must be mentally and physically capable of operating the machine. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw. -
Page 13: Commissioning
Commissioning Commissioning may only be carried out on a LISSMAC Floor saws. All obstacles must be removed from the working area. Carry out a visual check for damage and defects before commissioning. If dark, ensure good lighting of the workspace. -
Page 14: Special Work While Using The Machine
Special Work While Using The Machine Comply with the set-up, maintenance and inspection activities and intervals stipulated in this Operating Manual, including information on the exchange of parts/furnishings. These activities must only be carried out by authorised professionals. If the machine is switched off for maintenance and repair work, it must be secured against unexpected reactivation, and signs must be put in place to warn about this. -
Page 15: Note Relating To Special Types Of Danger
Note Relating To Special Types Of Danger Dangers for the operator from the machine The turbine outlet opening must always point away from the operator. Do not look or reach into the outlet opening during operation. Hydraulics The machine’s hydraulic equipment must be inspected/examined regularly. Faults such as damaged hoses or couplings must be remedied immediately with original replacement parts. -
Page 16: Packaging And Storage
Packaging And Storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled. -
Page 17: Device Description
DEVICE DESCRIPTION Names Of The Machine Parts Pos. 1 V-belt tensioning bolt Pos. 12 Belt drive cover Pos. 2 Handle for cover Pos. 13 Turbine Pos. 3 Drive motor turbine Pos. 14 Handle for cover Pos. 4 Intake socket Pos. 15 Turbine outlet Pos. -
Page 18: Technical Data
Technical Data VACUUM-WET 501 Q = 40 l/min; 140 bar Hydraulic supply 2200 m Feed rate air 2450 l/h Water flow rate DELASCO Type CZ27 Peristaltic pump Mesh openings Ø 5 mm Coarse filter screen Ø 100 mm (max. length 10m) Suction hose GEKA coupling (min. -
Page 19: Sound Power Level
Sound power level WARNING Danger of Hearing Damage Wearing hearing protection is mandatory for sound power levels above 85 dB (A). Wear your personal hearing protection when the machine is in operation The detail defines the volume of the noise relative to the operator's workplace and to the sound power level of the floor saw. -
Page 20: Transport
TRANSPORT Transport position WARNING Danger of crushing Injuries due to toppling of the machine or falling parts. Only ever transport the machine in transport position. Secure the machine at the attachment points. Only set the machine down on level, pressure-resistant surfaces which are capable of carrying the load. ... -
Page 21: Relocating Using A Crane
Relocating using a crane WARNING Swinging loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts. Only use undamaged hoisting devices with the sufficient load bearing capacity and length. The machine must only be moved in the transport position. ... -
Page 22: Securing The Machine For Transport
Securing the machine for transport WARNING Danger of crushing Parts of the body can be crushed by unintentional changes in the position of the machine. Only ever transport the machine in transport position. Secure the machine at the suitable attachment points. ... -
Page 23: Commissioning
COMMISSIONING Operating materials Lubricant Only use quality grease on the grease nipple. The manufacturer used “Energrease LS2 BP”. (Lithium saponified multi-purpose grease of NLGI grade 2 according to DIN 51818/NLGI GC - LB grade 2) Hydraulic oil The hydraulic fluid used must be of HVLP quality (in accordance with DIN 51524-3 / ISO 6743/4) in ISO viscosity class 68. -
Page 24: Attaching The Waste Water Extractor To The Floor Saw
Attaching the waste water extractor to the floor saw Sequence: 1. Bolt the retaining tube for the water flow onto the C rail. 2. Bring the C rail mount to the same height and insert. 3. Connect the floor saws and waste water extraction system using the locking pins and secure each with a spring cotter pin at the bottom. -
Page 25: Connecting And Disconnecting The Hydraulic Plug-In Coupling
Connecting and disconnecting the hydraulic plug-in coupling WARNING Injection of oil from high pressure hydraulic piping A small leak in the high pressure piping can inject oil under the skin and lead to gangrene and amputation. Always use a protective tube and keep it in good condition. ... -
Page 26: Connecting And Disconnecting The Water Pipes
Connecting and disconnecting the water pipes Hose guide The swivel-mounted hose guides make it easier to carry the hoses and help to prevent overrunning. The hose guide can be mounted to the right or the left as required, and has a variable extension. Supply at a maximum of 5 bar. -
Page 27: Operation
OPERATION Safety General Rules • The floor saw may only be operated by one person. Ensure that other people vacate the work area, or set up a barrier. • Do not operate the machine in case of fatigue and exhaustion or under the influence of alcohol, drugs or medication. -
Page 28: Cleaning The Coarse Filter Screen In The Waste Collection Tank
Cleaning the coarse filter screen in the waste collection tank The collection tank coarse screen must be regularly examined. Aspirated stones can gradually block the screen. This reduces the extraction performance. Switch off the extraction system on the floor saw and allow the turbine to run down. Wear your personal protective equipment. - Page 29 Check the seal and Close the lid and push the lever all the way up to lock. Insert the strainer basket accurately. 29/46...
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Page 30: Disassembly
DISASSEMBLY Dismount the waste water extractor after end of use as follows: Cleaning • Clean the extractor and rinse with clean water. Disassembly • Only disconnect the hydraulic connections when the drive is switched off and stow the hoses away safely. •... -
Page 31: Maintenance
MAINTENANCE WARNING Danger of injury due to rotating parts. Serious injuries due to pulling in the belt drive. Maintenance and repairs must only ever be carried out when the machine is switched off. Maintenance and repairs may only be carried out by qualified personnel. ... -
Page 32: Lubrication Points
Lubrication points monthly if required 32/46... -
Page 33: Checking The Belt Tension
Checking the belt tension WARNING Cuts and crush injuries Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. Removing or opening the belt cover or reaching into the rotating belt drive is prohibited. ... - Page 34 Dismounting the V- belts Take off the lid. Loosen the slide connection. Loosen slide with clamping nut. Replace the V-belt. Mounting the V-belts Tighten the belts with the tightening bolt. Tighten the slide connection. Mount the lid back on. 34/46...
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Page 35: Peristaltic Pump
Peristaltic pump NOTICE The hose of the peristaltic pump is a part with high wear. Its service life depends on the frequency of use, the type of conveyed material, the temperature and the feed rate and feed pressure. The hose quality must be suitable for the material conveyed. -
Page 36: Troubleshooting
Troubleshooting The floor saw must be switched off before maintenance or repair work. Secure the machine against being accidentally switched on again. Maintenance and service work must only be carried out by qualified technical personnel. Error Possible Cause Remedy Waste water is not being Air is being aspirated. -
Page 37: Warranty
WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. These parts have varying service lives, depending on the intensity with which they are used. - Page 38 This EC Declaration of Conformity according to Annex II, A of Directive 2006/42/EC is valid for the following machine: LISSMAC VACCUM WET 501. This declaration only refers to the machine in the condition in which it was sold; parts retrofitted by the end user and / or retrospective intervention is not covered by this declaration.
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Page 39: Spare Parts
SPARE PARTS NOTICE To avoid incorrect deliveries, you should state the full type designation when ordering spare parts, the year of manufacture and the serial number when ordering spare parts! Technical changes reserved! We would expressly draw your attention to the fact that parts not supplied by us have also not been tested or approved by us The installation and use of such products can negatively affect the properties of your device and thereby impair safety. - Page 40 40/46...
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