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Summary of Contents for Lissmac VACUUM DRY 500
- Page 1 OPERATING MANUAL DRY EXTRACTIONS VACUUM DRY 500 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/30...
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- Page 3 Imprint The operating manual is valid for: LISSMAC Dry extraction VACUUM DRY 500 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 FUNDAMENTAL SAFETY NOTES Warning notes and symbols in this manual Danger! Points out that serious or even fatal injuries can result with non-observance Caution! Points out that injuries can possibly result with non-observance. Note Points out that damages of the device or other real values result with non-observance. Request for action of the operator The specified sequence of the action steps facilitates the orderly and safe handling of the machine.
- Page 5 In order that the waste water extraction can be operated, a LISSMAC joint cutter UNICUT 500 or UNICUT 800 is required. further documents...
- Page 6 Memos: 6/30...
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Page 7: Table Of Contents
5.1. Start preparations ......................20 5.2. Filter operation ........................20 5.3. Cleaning Manual Automatic ....................20 5.4. Filter cleaning system of the VACUUM DRY 500 ............21 5.5. Warning lamp excessive temperature compressor............21 5.6. Pressure and oil fill level compressor ................22 6. Repair ..........................23 6.1. -
Page 8: Table Of Contents 1. 1. Fearures & Benefits
1. 1. FEARURES & BENEFITS VACUUM DRY dry extraction removes the sawdust and the sawing particles quickly and easily from the joint already during the sawing works. The saw blade must thus not machine any additional material. The machine works more effectively thereby. The extraction has additionally a positive effect and cools the saw blade additionally. -
Page 9: Guideline Intended Use
LISSMAC joint cutter UNICUT 500 or UNICUT 800. The suction hose is connected directly at the blade guard of the LISSMAC joint cutter and sucks away the dry cutting dust during cutting. Another use, or which is going beyond this, is considered as not intended. -
Page 10: Choice Of Personnel And - Qualification; Fundamental Obligations
1.2.10 Adhere to prescribed periods for inspection or those specified in the operating manual. 1.2.11 For the implementation of maintenance measures, a workshop equipment appropriate for the work is absolutely necessary. 1.3. Choice of personnel and - qualification; fundamental obligations 1.3.1 Only qualified personnel who have reached the age of 18 may be employed with independent operation. -
Page 11: Commissioning
1.4.2. Commissioning 1.4.2.1 The dry extraction can/may only be operated with a LISSMAC joint cutter UNICUT 500 or UNICUT 800, as the dry extraction is driven by hydraulics of the joint cutter. 1.4.3.2 Visual check of the dry extraction for damages and defects. Special control of the protection device and the suction hoses. -
Page 12: Note Relating To Special Types Of Danger
1.4.5. Note relating to special types of danger If air from the suction blower contains dust, switch the VACUUM DRY 500 off immediately and carry out a tightness check. Never drive if dust comes from the blower. The suction blower will otherwise be worn out and it can lead to serious damage. -
Page 13: Packing And Storage
1.5. Packing and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. With receipt of the machine, the machine should be checked for damages. The packing of the device consists of recyclable materials. Place these into collection containers provided for this in a single-origin manner, so that they can be supplied to recycling. -
Page 14: Device Description
2. DEVICE DESCRIPTION 2.1. Designation of the machine parts Pos. 1 Ring bolt for the crane attachment Pos. 2 Tensioning strap for securing Pos. 3 Extraction connection Pos. 4 Air filter Pos. 5 Suction hose Ø 100 Pos. 6 Protection hood (extraction hood) with suction connection Pos. - Page 15 Pos. 16 Hydraulic motor for the drive of the turbine Pos. 17 Upper cover (lid) Pos. 18 Base frame Pos. 19 Storage support with clamp mounting Pos. 20 Compressed air tank Pos. 21 Hydraulic connections Pos. 22 Compressed air display approx. 8 bar Pos.
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Page 16: Technical Data
2.2. Technical data VACUUM DRY 500 Max. saw blade Ø 500 mm Container dust/particles 25 l plastic bag Necessary hydr. supply Q = 40 l/min.; 140 bar Feed rate air 1100 m Suction hose connection Ø 100 mm, maximum length 3.5 m... -
Page 17: Install The Extraction At The Joint Cutter
3.2. Install the extraction at the joint cutter Position the dry extraction behind the joint cutter. Both connection rails (pos. 2) must be at the correct height! Connect the joint cutter and the dry extraction via the connection rail (pos. 2) and secure it with the locking pins (pos. -
Page 18: Exchange Of The Dust Catching Bag
3.2.1. Exchange of the dust catching bag Note The dust catching bag may not be filled up to the stop and must be emptied at a filling level of max. 70%. Switch off the joint cutter Remove the clamp (pos. 2) from the dry extraction ... -
Page 19: Transport
4. TRANSPORT 4.1. Prior to the transport Note In order that no deposits can settle in the system, always wait for the dry extraction unit to finish the cleaning interval before switching it off. 4.2. Maneuvering the joint cutter Caution! In order to secure the dry extraction against tilting or falling, all of the three support legs must be lowered evenly and be clamped firmly. -
Page 20: Operation
5. OPERATION 5.1. Start preparations Danger! All obstacles must be removed from the work area and sufficient lighting must be provided In order to use the dry extraction in a safe and intended manner, the following conditions must be fulfilled: ... -
Page 21: Filter Cleaning System Of The Vacuum Dry 500
5.4. Filter cleaning system of the VACUUM DRY 500 The system of the dry extraction cleans the filters independently and continuously during the extraction according to a fixed interval. The air flaps are thereby opened or closed by an electrical control. -
Page 22: Pressure And Oil Fill Level Compressor
5.6. Pressure and oil fill level compressor Note The correct oil level is crucial for a smooth operation of the compressor. Carry out a visual inspection daily via a sight glass. Fill level control Note The operating pressure is at approx. 10bar. The pressure display should never drop below 5bar in regular operation. -
Page 23: Repair
6. REPAIR 6.1. Maintenance Danger! Maintenance and repairs may only be carried out by qualified personnel. The machine must be secured against switching on by other persons. Maintenance and repairs may only take place when the machine is switched off. Cleaning For the protection of the paint surface, no strong cleansing agents may be used. -
Page 24: Internal Control Of The Dry Extraction
6.2. Internal control of the dry extraction Unlock the lid and secure it with the holder (pos. 5) Check the check valve plate (pos. 2) for tightness Check the pneumatic cylinder (pos. 3) for functionality Check whether all cable connections (pos. 4) are correctly attached ... -
Page 25: Error Search Table
6.3. Error search table Danger! The dirt water filter system the compressed air and the hydraulics must be depressurised prior to maintenance or repair work. Measures have to be taken so that an inadvertent restarting by others is not possible. Maintenance and service work may only be carried out by qualified technical personnel. Error Cause Remedy... -
Page 26: Torques Of Screw Connections
6.4. Torques of screw connections Strength class: 10.9 12.9 Dimension max. tightening torque in Nm max. tightening torque in Nm max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 26/30... -
Page 27: Maintenance Plan
6.5. Maintenance plan Note This section is to serve as proof for already performed maintenance work and as service book. All maintenance and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Implemented maintenance or service work Date/signature 27/30... -
Page 28: Warranty
7. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed in the following if the wear is not due to operation. Wear parts are parts, which are subject to an operational wear during an intended use of the machines. - Page 29 The storage of the technical documentation takes place through LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach Machine description: The LISSMAC dry extraction VACUUM DRY 500 exclusively serves for the dry extraction of cutting dust of concrete and asphalt. VACUUM-DRY 500 Max. saw blade Ø...
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