FujiFilm DRYPIX 4000 Service Manual
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FujiFilm DRYPIX 4000 Service Manual

Medical dry laser imager
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FUJI MEDICAL DRY LASER IMAGER
DRYPIX 4000
SERVICE MANUAL
Document No. 006-267-05
First Edition Nov. 05, 2004
Revised Edition May 15, 2007
Printed in Japan
©
Copyright
2004-2007 by FUJIFILM Corporation
All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in any form or by means,
electronic, mechanical, photocopying, recording or otherwise, without
the prior written permission of FUJIFILM Corporation.

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  • Page 1 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of FUJIFILM Corporation. Document No. 006-267-05 First Edition Nov. 05, 2004...
  • Page 2 "REMARKS" and "REFERENCE" are shown below.  Scope WARNING This Service Manual applies to the Fuji Medical Dry Laser Imager DRYPIX 4000. Indicated where failure to observe the instruction given may result in death or  Notation of Unit Symbols serious injuries.
  • Page 3 Additional Protective Grounding Earth Mark ..........SAFETY PRECAUTION-9 Power Cable Caution Label .....SAFETY PRECAUTION-9 3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION ......SAFETY PRECAUTION- 4. CONNECTABLE PERIPHERALS .. SAFETY PRECAUTION- 5. CLASSIFICATION ....... SAFETY PRECAUTION- DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 4 Means to Move and Secure Equipment ...SPECIFICATIONS-7 Environmental Requirements ......SPECIFICATIONS-8 Electrical Requirements ........SPECIFICATIONS-9 Equipment Installation Space ......SPECIFICATIONS-10 1.8.1 Installation Space ............SPECIFICATIONS-10 1.8.2 Space Required for Maintenance Work .....SPECIFICATIONS-10 Disposing the Equipment ....... SPECIFICATIONS-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 5 Barcode Reader (BCR) ..............MD-21 3.1.4 Tray Detection/Tray Lock ..............MD-21 3.6.1 Heat Development ................MD-32 3.6.2 Temperature Control ................MD-32 Film Release Unit ..............MD-33 3.7.1 Film Discharge ................... MD-33 3.7.2 High Speed Discharge ............... MD-33 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 6 Reading the Mechanical Control Flow ........MD-49 Initialization Flow ..............MD-50 5.2.1 Upper/Lower Removal Unit Initialization ..........MD-51 5.2.2 Conveyor Unit Exit Grip Roller Initialization ........MD-52 5.2.3 Conveyor Unit Stopper Initialization ........... MD-53 5.2.4 Remaining Film Discharge ..............MD-53 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 7 Film Information when Process Normally Completed .......MT-108 4. ABNORMAL OPERATIONS ....... MT-99 6.4.2 Film Information when Process Abnormally Terminated ....MT-108 System Freezes without Displaying Error Code Normally ..MT-99 Error Message at the Startup Sequence ........ MT-99 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 8 Removal Unit ................MC-27 Conveyor Unit Turn Roller ............MC-59 Suction Cup Arm ..............MC-29 5.10 Conveyor Right Guide ............MC-60 Changing Film Size to 20 x 25 cm Size ........MC-30 5.11 Film Conveyance Motor (MD1) ..........MC-61 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 9 Copying the Main Unit Software to the USB Memory ...... MC-128 Heat Development Unit Entrance Sensor (SG1) ....MC-95.1 12.3.2 Upgrading the Version from the USB Memory ......... MC-130 12.3.3 Full Installation from the USB Memory ..........MC-131 Thermal Protector ..............MC-95.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 10 SERVICE MODE (MU) 1. OUTLINE OF SERVICE MODE ......MU-1 [14] QC ....................MU-12 [14-1] QC TEST PATTERN ............MU-12 Transition of Modes in DRYPIX 4000 ........MU-1 [14-2] HISTORY ................MU-13 [14-2-1] EXTERNAL DENSITOMETER ......MU-13 Note on Executing Service Mode ..........MU-1 [14-2-2] FORMAT ..............
  • Page 11 Save/Load Files ..............MU-40 [1-1-8-1] EWF ............. MU-30 [1-6-1] Save to USB ............MU-40 [1-1-8-2] Reboot All ............. MU-30 [1-6-2] Load from USB ............MU-41 [1-1-9] Reload Software ............ MU-31 [1-2] Print Queue ............... MU-31 0.10 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 12 Developer ................. MU-74 [4-3-3] Display Adjustment ..........MU-57 [4-3-4] Initialize Scanner ........... MU-57 [4-4] Diagnosis ................MU-58 [4-4-1] Initial Check ............MU-58 [4-4-2] PRN Board Test ............. MU-58 [4-4-3] Edge Sensor Monitor ..........MU-59 0.11 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 13 HostName ............MU-100 [PC1-2-9-17] Spatial Resolution ........MU-110 [PC1-1-2] IP Address ............MU-100 [PC1-2-9-18] MammoQC ..........MU-111 [PC1-1-3] SubnetMask ............MU-101 [PC1-2-9-19] Recognize position on 8x10 (20x25) ...MU-111 [PC1-1-4] Default Gateway ..........MU-101 0.12 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 14 [PC1-3-2-6-1] Default Requested Image Size ..MU-120 [PC1-3-4-13] Processing Type ......... MU-129 [PC1-3-4-14] Print Priority ..........MU-130 [PC1-3-4-15] Resolution ..........MU-130 [PC1-3-4-16] Default Film Destination ......MU-130 [PC1-3-4-17] Film Destination ........MU-130.1 0.13 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 15 Heating ..............MU-185 [PC7-3] 24-Steps ................. MU-160 [PC8-3-3] Fan Operation ............MU-186 [PC7-4] Manual F.D.C..............MU-161 [PC8-3-4] Temp. Control ............MU-187 [PC7-5] Calibration ............... MU-162 [PC8-3-5] Set Heater Cond. Temp........MU-187 0.14 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 16 Settings for Using MammoQC Function After Upgrading Main Unit Software Version from V2.0 or Earlier to V3.0 ..MU-226 APPENDIX 1 PRECAUTIONS AND SETTINGS IN THE USE OF Windows XP PC FOR SERVICING ......MU-227 0.15 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 17 04C REMOVAL UNIT 3 ...........SP-13 11A SORTER 1 ............SP-29 05A CONVEYOR UNIT 1 .........SP-14 11B SORTER 2 ............SP-30 05B CONVEYOR UNIT 2 .........SP-15 11C SORTER 3 ............SP-31 05C CONVEYOR UNIT 3 .........SP-16 FIXTURES ............SP-32 0.16 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 18 0.17 GENERAL CONTENTS SERVICE PARTS LIST (SP) CABLE .............SP-33 CIRCUIT DIAGRAM .........SP-34 PARTS NOS. SEARCH TABLE ......SP-44 List of Service Parts for Securing and Wiring ............SP-47 0.17 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 19 Cleaning the Removal Unit, Cleaning Inside the Equipment ................ PM-16 Checking/Cleaning the Rubber Belt, Cleaning Sub-scanning Conveyance Roller .......... PM-18 3.10 Cleaning the Density Measurement Section ......PM-23 3.11 Cleaning the Heat Development Unit ........PM-24 0.18 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 20 Preparing the DI Tool ..............IN-11 Cautions on Electromagnetic Waves ........IN-12 3.3.1 Electromagnetic Compatibility (EMC) ..........IN-12 4. TEMPORARY INSTALLATION ......IN-15 Unpacking and Unloading ............IN-15 Carrying ..................IN-17 Temporary Placement ..............IN-17 Checking Components .............IN-18 0.19 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 21 Starting the M-Utility ................IN-51 System Settings ...............IN-52 7.2.1 System Management/System Config........... IN-52 7.2.2 System Management/Set Main Panel ..........IN-54 7.2.3 Heat-Developer/Power Supply Voltage ..........IN-56 7.2.4 System Management/Network ............. IN-57 0.20 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 22 11. CHECKING NETWORK CONNECTION ....IN-90 11.1 Checking the Start-up of the Equipment .........IN-90 11.2 Checking Film Output and Images from Connected Equipment ................IN-90 11.3 Checking the Termination of the Equipment ......IN-90 0.21 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 23 0.22 GENERAL CONTENTS PERFORMANCE CHECK (PC) PERFORMANCE CHECK (PC) INSTALLATION OF THE DRYPIX 4000 - Checklist ..PC-1 0.22 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 24 0.23 BLANK PAGE 0.23 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 25 02.28.2005 Revised (FM4555) All pages 04.25.2005 Revised (FM4589) 1, 4, 6, 10 02.28.2006 Revised (FM4704) DRYPIX 4000 SERVICE MANUAL 10.02.2006 Revised (Change of corporate name and 5, 7, 8 corporate logo) (FM4992) SAFETY PRECAUTION DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 26 Ensure that the accident prevention functions of fuses, interlock switches, panels, covers, and other safety devices are always operative. Also refrain from introducing such modifications which may impair the safety device functions. DRYPIX 4000 Service Manual 006-267-02 SAFETY PRECAUTION 04.25.2005 FM4589...
  • Page 27 To avoid danger, do not touch rotating parts. Also take precautions against getting your hands, feet, hair, and clothes caught by the equipment. After completing servicing return the jig back to its original position. DRYPIX 4000 Service Manual 006-267-01 SAFETY PRECAUTION 02.28.2005 FM4555...
  • Page 28 • Optical axis adjustments must not be made in the field. Although the semiconductor laser beam is visible red light, no one is allowed to make optical axis adjustments in the field. DRYPIX 4000 Service Manual 006-267-01 SAFETY PRECAUTION 02.28.2005 FM4555...
  • Page 29 The following illustrates the locations of the protective housing and laser caution labels specified in “Laser Products – Conformance with IEC 60825-1, Am. 2; Final Guidance for Industry and FDA (Laser Notice No. 50)”. DRYPIX 4000 Service Manual 006-267-02 SAFETY PRECAUTION...
  • Page 30  IEC60825-1:2001/EN60825-1:2002 Class 3B Panel Label #1  HHS Certification and Identification Label Old Label • Serial No. 20351 or earlier • Serial No. 20352 or later New Label  IEC60825-1:2001/EN60825-1:2002 Class 3B Panel Label #2 DRYPIX 4000 Service Manual 006-267-04 SAFETY PRECAUTION 10.02.2006 FM4992...
  • Page 31 SAFETY PRECAUTION Other Labels  Locations of Other Labels DRYPIX 4000 Service Manual 006-267-03 SAFETY PRECAUTION 02.28.2006 FM4704...
  • Page 32  Jam Removing Label 1  Manufacturer Label (serial number 20457 or earlier)  High Temperature Caution Label Be aware that the temperature may be high in the area where the following label is affixed. DRYPIX 4000 Service Manual 006-267-04 SAFETY PRECAUTION 10.02.2006 FM4992...
  • Page 33  Jam Removing Label 4  Sorter Jam Removing Label  Jam Removing Label 3  Sorter Caution Label Do not lean against the sorter bins.  WEEE Marking Label (serial number 20961 or later) DRYPIX 4000 Service Manual 006-267-04 SAFETY PRECAUTION 10.02.2006 FM4992...
  • Page 34 SAFETY PRECAUTION Additional Protective Grounding Earth Mark Power Cable Caution Label  Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.)  Earth Mark (Imprint) DRYPIX 4000 Service Manual 006-267-01 SAFETY PRECAUTION 02.28.2005 FM4555...
  • Page 35  Protective Housing of Equipment The following shows laser exposure protective housing parts of the equipment.  Protective Housing of Scanning Optics Unit <INSTRUCTIONS> Never remove the upper cover of scanning optics unit. DRYPIX 4000 Service Manual 006-267-02 SAFETY PRECAUTION 04.25.2005 FM4589...
  • Page 36 flammable anesthetics mixture with air or with oxygen or nitrous oxide. Equipment not suitable for use in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. According to the mode of operation CONTINUOUS OPERATION DRYPIX 4000 Service Manual 006-267-01 SAFETY PRECAUTION 02.28.2005 FM4555...
  • Page 37 Revision Number Reason Pages Affected 11.05.2004 New release (FM4426 (1)) All pages 02.28.2005 Revised (FM4555) All pages 04.25.2005 Revised (FM4589) 1, 2, 4, 8 02.28.2006 Revised (FM4704) 4, 7 DRYPIX 4000 SERVICE MANUAL SPECIFICATIONS DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 38 Scanner unit data FD: 1 Operation Manual Main unit software CD-R: 1 (*1): Memory can be extended up to 512 MB. (Optional memory) Operation Manual (*1): Memory can be extended up to 512 MB. (Optional memory) DRYPIX 4000 Service Manual 006-267-02 SPECIFICATIONS 04.25.2005 FM4589...
  • Page 39 Buffer memory board: 1 113S0185A 256 MB (*1) Individual data FD: 1 Scanner unit data FD: 1 Main unit software CD-R: 1 Operation Manual (*1): Memory can be extended up to 512 MB. (Optional memory) DRYPIX 4000 Service Manual 006-267-02 SPECIFICATIONS 04.25.2005 FM4589...
  • Page 40 (quantities) of orders or packages. Use the product codes (Product Code) indicated only as a reference for unpacking and follow the order lists provided separately when placing orders.  List of Options for DRYPIX 4000 Product Code Product Parts No.
  • Page 41 : 7040 x 8560 (in 50 µm recording)  FINP Protocol 26 x 36 cm size : 3600 x 2540 (in 100 µm recording) : 7200 x 5080 (in 50 µm recording) Connection via FN-PS551 and DRYPIX Link DRYPIX 4000 Service Manual 006-267-03 SPECIFICATIONS 02.28.2006 FM4704...
  • Page 42 : one type 25 x 30 cm size landscape mix : four types 20 x 25 cm size portrait mix : one type 20 x 25 cm size landscape mix : four types DRYPIX 4000 Service Manual 006-267-01 SPECIFICATIONS 02.28.2005 FM4555...
  • Page 43 600 mm x 585 mm x 1040 mm (W x D x H)  Weight  DRYPIX 4000 Approximately 140 kg (including two trays)  When Sorter is Mounted Approximately 150 kg (including two trays) DRYPIX 4000 Service Manual 006-267-01 SPECIFICATIONS 02.28.2005 FM4555...
  • Page 44 SPECIFICATIONS Means to Move and Secure Equipment  Move Four wheel caster (omni-directional, with no brake)  Securing Adjustable feet : 2 (front) fixtures : 1 set (option) DRYPIX 4000 Service Manual 006-267-03 SPECIFICATIONS 02.28.2006 FM4704...
  • Page 45 : 10 to 90 %RH (No condensation) Atmospheric pressure : 500 to 1060 hPa  Exhaust Air of Equipment  Maximum Exhaust Air in Standby State 20 m /hour  Maximum Exhaust Air in Printing 23 m /hour DRYPIX 4000 Service Manual 006-267-02 SPECIFICATIONS 04.25.2005 FM4589...
  • Page 46 Ready : Approximately 1000 kJ  Grounding Resistance 100 Ω or less  Overload Protection 100 - 120 VAC : 15 A 200 - 240 VAC : 10 A  Power Cable DRYPIX 4000 Service Manual 006-267-01 SPECIFICATIONS 02.28.2005 FM4555...
  • Page 47  When Fixed with Fixtures  When Fixed with Fixtures  Space for Removing Fixtures  Maintenance Space after Removing Fixtures The same space as “ When Not Fixed with Fixtures” is required. DRYPIX 4000 Service Manual 006-267-01 SPECIFICATIONS 02.28.2005 FM4555...
  • Page 48 SPECIFICATIONS Disposing the Equipment When disposing the equipment, remove the MTH board first. Be sure to return the removed MTH board to the Service Parts Center. DRYPIX 4000 Service Manual 006-267-01 SPECIFICATIONS 02.28.2005 FM4555...
  • Page 49 6, 8-11, 17-43 02.28.2006 Revised (FM4704) 1, 18, 20-73 02.15.2007 Revised (Revision for main unit software version 20 DRYPIX 4000 SERVICE MANUAL V3.0, DI Tool version V3.0, etc.) (FM5080) DISCRIPTION OF EQUIPMENT (MD) DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 50 Functions of Equipment  Outline of Equipment • The DRYPIX 4000 is a network printer dedicated to DICOM protocol, and adopts the laser exposure heat development method. • Film sizes 35 x 43 cm, 26 x 36 cm, 25 x 30 cm and 20 x 25 cm can be used.
  • Page 51 MD-2 System Configuration  System Configuration Example 2  Connecting with Dicom Compatible Devices  System Configuration Example 1  System Configuration Example 3 MD-2 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 52 MD-3  Connecting with Non-dicom Compatible Devices  System Configuration Example 6  System Configuration Example 4  System Configuration Example 5 MD-3 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 53 MD-4 Overall Configuration and Names of Parts  Rear View/Left View 1.3.1 External View  Front View/Right View MD-4 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 54 MD-5  Front View/Right View (Sorter)  Rear View/Left View (Sorter) MD-5 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 55 films. <REMARKS> Whether the alarm buzzer is sounded continu- ously and the buzzer volume depend on the U-Utility or M-Utility settings. MD-6 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 56 MD-7 1.3.3 Layout of External Connector MD-7 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 57 MD-8 1.3.4 Layout of Units MD-8 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 58 • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) MD-9 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 59 (Lower) (PI: 5mm) dead-point <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator MD-10 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 60 Film edge sensor Photo-interru- puter <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator MD-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 61 film ME1 driver board comes as a set with ME1 Film leading edge detec- Laser detection Detects leading edge tion sensor (SED16A) sensor and trailing edge of film MD-12 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 62 <REMARKS> The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator MD-13 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 63 • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) MD-14 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 64 The ON of each sensor and switch means the following • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) MD-15 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 65 • Reflection type sensor : Film present/Detects actuator • Microswitch : In a state where there is no continuity between the internal contacts (N.O. or N.C.) (The operation status of the switch varies depending on the actuator shape.) MD-16 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 66 PNL24A (Operatoin panel LCD display/non-display control, touch panel control board) PNL24D (SIG board) Status lamp HTD24A (Heater drive board) Drives heat development unit heaters based on the control signal from MCT board. MD-17 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 67 DI-HL film is loaded, and the gray frame for film quantity indicates that DI-HLc film loaded, and also the pink frame for film quantity indicates that DI-ML film is loaded. “4.0” displayed below the tray number indicates that the tone type is set to Dmax 4.0. MD-18 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 68 If films with the size and base color specified by externally connected equipment have not been replenished, films are output from trays which can be used according to configuration settings of the M-Utility. MD-19 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 69 This equipment is compatible with film sizes 35 x 43 cm, 26 x 36 cm, 25 x 30 cm, and 20 x 25 cm. The following figure shows the arrangement of guide pins and guide plates for each film size. MD-20 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 70 SA13 prevents the tray from being persistently locked in case SOLA11 malfunctions.  Example of screen display that appears when a different type of film is loaded by mistake MD-21 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 71 The suction cup arm home position is the position at which the suction cup arm HP detection sensor (SB11) switches from OFF to ON and the removal conveyance roller (upper) touches the removal unit conveyance roller (lower). MD-22 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 72 Provided in the suction cup is a nozzle connected to the hose from PB11, which generates negative pressure in the suction cup when PB11 turned ON, allowing the film to be suctioned. MD-23 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 73 When SD1 detects the leading edge of the film via the conveyance operation, MB11 rotates in the normal and reverse direction, returning the suction cup arm to the home position, and waits for the next removal enable signal. MD-24 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 74 As the mechanism for removing film from the bottom of the tray within the film removal unit that are slimmed down from that of previous models, provided for this equipment is the “Magic Arm” that extends the suction cup unit. MD-25 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 75 The film conveyance motor (MD1) and removal unit conveyance motors (MB12/MB22) rotates to feed the film until its leading edge is detected by the conveyor unit exit sensor (SD2). Here, MB22 rotates only when the film is removed from the lower tray. MD-26 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 76 The film that has been temporarily at rest after being detected at SD2 is conveyed at low speed until it strikes against the stopper. Because the conveyance by the motor is still continued, the film gets arched to correct skew with respect to the conveyance direction. MD-27 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 77 (CW) to disengage the conveyor gears in the rear of the conveyor unit to free the conveyor unit exit roller, thereby preventing . Thereafter, when image recording is started and SD2 goes OFF, the conveyor unit exit grip roller is released. MD-28 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 78 flat belts (rear/front). When performing service, the sub-scanning motor shall be replaced as a set because it consists of the pulse motor and ME1 driver board. {MC:6.3_Sub-Scanning Motor (ME1)} MD-29 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 79 The laser light scanned in the main scanning direction via the polygon mirror is synchronized by detecting the scan start timing at the main scanning sync sensor of the SYN board. MD-30 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 80 D/A conversion between the light-emitting side of the LED board and light-sensing side of the PDD are corrected. board of the film release unit to measure the density data. MD-31 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 81 film cooling section, and conveyed to the film release ON time according to the voltage value selected via the [Power Supply Voltage] of unit. M-Utility. After the last film is released, MG1 stops. {MU:3.3 [6-6]_Power Supply Voltage} MD-32 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 82 Normal film output (film cooling sec- tion temperature is high) Shifted to high speed release upon expiry of the prescribed time after SJ1-OFF Cleaning film output Density measurement film output Not available MD-33 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 83 (bin 1) discharge position under the spring tension. <NOTE> The bin number of the upper panel is 1 and those of the sorter bins are 2 through 4 from the bottom upwards. MD-34 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 84 film trailing edge through SJ1 to the exit of film trailing edge from the equipment. <REMARKS> High speed discharge is performed by the same control as that of the film release unit. {MD:3.7_Film Release Unit} MD-35 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 85 MD-36 DESCRIPTION OF ELECTRICAL CONTROL System Block Diagram MD-36 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 86 MD-37 Outline of Power Supply MD-37 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 87 The MTH board has a lithium battery for the clock and backup RAM. <REMARKS> Each output block of the power supply unit of this equipment has a protection circuit for overvoltage and overcurrent. When problems are detected, the present DC output is stopped. MD-38 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 88 MD-39 Interlock Control The drive power supply cutoff by the interlock switch of this equipment is shown below. MD-39 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 89 ON/OFF signal by photocoupler. 1st bin film release so- SOLT1 lenoid 2nd bin film release Sorter (T) SOLT2 solenoid 3rd bin film release SOLT3 solenoid Scanner LDD board MD-40 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 90 PCI2.2 compatible, 4 slots (of which, 2 slots are for the PRN board and MCT board)  USB (Log Strage, Image Strage, Software Version Up) Out of 4 ch, 1 is occupied USB1.1 compatible  Lithium Battery For RTC and backup RAM (CR14250SE) MD-41 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 91 (4) Start-point/leading edge detection signal Takes in film leading edge detection sensor (SE1) outputs, and generates output timing to the exposure area. To accurately obtain start-points in the scanning direction, a PLL synthesizer is mounted. MD-42 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 92 Generates the same reset signals as power ON reset.  Self-reset Circuit Generates reset signals by reset sequence access.  CPU SH3: 7709A (133MHz)  Main Memory 8M word SDRAM (32 bit width), 33.3 MHz access with SH3. MD-43 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 93  Outline The SND board performs I/O control of the equipment by controlling the MCT board. Control signals from the MCT board are accessed by the address/data 8bit multiplexer via the FPGA. MD-44 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 94 • Solenoid drive ............x 6 (Power down is 2) • Polygon motor drive ..........x 1 • Solenoid valve drive ..........x 2 • Pump drive ............x 2 • Cooling fan drive ............x 3 (Voltage control 6-steps) MD-45 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 95 MD-46 4.4.5 HTD Board  Outline The HTD board controls the heater of the heat development unit by control of the MCT board. MD-46 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 96 Displays equipment state by lighting/blinking. • Power lamp (Green) : Indicates that AC power is supplied • Power save lamp (Green) : Indicates the power down mode/sleep mode • Status lamp (Green/orange) : Indicates ready/utility/film empty/error MD-47 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 97 For the output AC voltage, the input AC power is output via the HTD board for the heat development heater. Input frequency 50 - 60 Hz ±3 Hz Input capacity 1.5 kVA or less Current leakage 0.2 mA or less MD-48 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 98 flow shown below may vary in detail, such as process flow contents, latency, or operation time, depending on software version. Therefore, time details such as latency are omitted here.  Meaning of Symbols MD-49 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 99 MD-50 Initialization Flow  General Flow MD-50 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 100 MD-51 5.2.1 Upper/Lower Removal Unit Initialization MD-51 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 101 MD-52 5.2.2 Conveyor Unit Exit Grip Roller Initialization MD-52 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 102 MD-53 5.2.3 Conveyor Unit Stopper Initialization 5.2.4 Remaining Film Discharge MD-53 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 103 MD-54 MD-54 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 104 MD-55 MD-55 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 105 MD-56 Normal Processing 5.3.1 Film Removal  Tray Check  General Flow MD-56 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 106 MD-57  Film Surface Detection  Film Suction MD-57 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 107 MD-58  Flapping Operation MD-58 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 108 MD-59  Film Release  Prefeed MD-59 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 109 MD-60  Return to Suction Cup Arm HP MD-60 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 110 MD-61 5.3.2 Conveyance  Conveyance Operation MD-61 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 111 MD-62 5.3.3 Sub-scanning Unit  Recording Conveyance MD-62 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 112 MD-63 5.3.4 Heat Development Unit  Conveyance of the Heat Development Unit MD-63 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 113 MD-64 5.3.5 Film Release Unit  Conveyance of the Film Release Unit MD-64 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 114 MD-65 TIME CHART Removal Unit Time Chart MD-65 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 115 MD-66 Conveyor Unit Time Chart MD-66 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 116 MD-67 Sub-Scanning Unit Time Chart MD-67 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 117 MD-68 Heat Development Unit Time Chart MD-68 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 118 MD-69 Film Release Unit Time Chart MD-69 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 119 STANDARD\3,4 STANDARD\6,10 STANDARD\4,3 STANDARD\8,7 STANDARD\3,5 STANDARD\7,7 STANDARD\4,4 STANDARD\8,8 STANDARD\3,6 STANDARD\7,8 STANDARD\5,3 STANDARD\9,6 STANDARD\4,4 STANDARD\7,9 STANDARD\5,4 STANDARD\9,7 STANDARD\4,5 STANDARD\7,10 STANDARD\5,5 STANDARD\9,8 STANDARD\4,6 STANDARD\8,8 STANDARD\6,3 STANDARD\10,6 STANDARD\4,7 STANDARD\8,9 STANDARD\6,4 STANDARD\10,7 STANDARD\4,8 STANDARD\8,10 STANDARD\6,5 STANDARD\10,8 MD-70 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 120 The following shows the frame layout of the mixed formats of each film size supported by this equipment.  14” x 17” (35 cm x 43 cm) PORTRAIT MIXED FORMAT  11” x 14” (26 cm x 36 cm) LANDSCAPE MIXED FORMAT MD-71 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 121  10” x 12” (25 cm x 30 cm) LANDSCAPE MIXED FORMAT  8” x 10” (20 cm x 25 cm) PORTRAIT MIXED FORMAT  8” x 10” (20 cm x 25 cm) LANDSCAPE MIXED FORMAT MD-72 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 122 MD-73 BLANK PAGE MD-73 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 123 Reason Pages Affected 02.28.2005 New release (FM4426 (1)) All pages 04.25.2005 Revised (FM4589) All pages 02.28.2006 Revised (FM4704) 2, 6, 25-27, 39, 39.1, 39.2, 40, 62-66, 81-111 DRYPIX 4000 SERVICE MANUAL TROUBLESHOOTING (MT) DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 124 When analyzing malfunctions from abnormal operations, refer to “4. ABNORMAL OPERATIONS”. {MT:4_ABNORMAL OPERATIONS} When checking the unit in troubleshooting, refer also to “6. TROUBLESHOOTING REFERENCE”, “SERVICE PARTS LIST, 14. CIRCUIT DIAGRAM”. {MT:6_TROUBLESHOOTING REFERENCE} {SP:14_CIRCUIT DIAGRAM} MT-1 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 125 Formatter error Main MAIN control error Decode Decoder error File transfer error PCUTL (Using the PC Tool in normal state) File transfer error Satelite (Using the PC Tool during initializa- tion error) MT-2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 126 Displays states of sensors (0/1) when an error occurs. Find the format information from the 4-digit detailed information, and analyze the problem.  2-A-2 (Conveyance Related Information (Type S2)) Displays states of sensors (0/1) when an error occurs. MT-3 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 127 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error (Detected by application) MT-4 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 128 “0900” will be acquired. 5: Film Release 6: Film Convey 7: Removing  2-F-2 When (2) 0: Home Positioning Displays the specified bin and output bin when the error occurred in sorter malfunction. 3: Grip MT-5 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 129 Displays error occurring while writing in the FLASH ROM. Displays the type of error which occurred and installation method. Type of error 1: Writing size error 2: Installation method error 3: Erase error Installation method 0: PRT application 1: OS 2: Installer MT-6 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 130 1: H/W access error 2: H/W busy check timeout 3: H/W status check timeout 4: Parameter error Type of port 2: Barcode reader port Tray number 1: Tray 1 2: Tray 2 MT-7 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 131 17-steps pattern is above 4158, and that for QC pattern is above 1300. File number 0: Edge sensor data file 1: Nonvolatile memory edge sensor data file 2: Edge sensor monitoring data file 3: Edge sensor average value data file MT-8 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 132 Displays the heater number when the heater temperature control task start ends in Error which occurs when the heater thermistor is disconnected. Displays the heater error. number and thermistor temperature (A/D value).  9-F (General Error Details) Displayed when no detailed information. MT-9 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 133 2007: B system fan control DUTY value: fr3 error 2008: B system fan control DUTY value: fr4 error 000E: Voltage DUTY parameter value error 000F: Equipment voltage parameter value error 001F: Language information parameter value error MT-10 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 134 MCT16A board PRN board PRN16A board PNL board PNL24A board LDD board LDD16A board LED board LED15A board PDD board PDD15A board HTD board HTD24A board Printer/print mechanism Formatter Hard disk drive MT-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 135 1. Using the M-Utility, perform monitoring and mechanism adjustments 0222 2-A-5 fuse disconnection power fuse 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board. MT-12 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 136 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 2-A-1 SA13 did not become OPEN. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-13 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 137 SB21 does not become CLOSE. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. (Retryover) 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-14 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 138 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. does not become OPEN. 2. If the problem still persists, replace sensors/motors. (Retryover) 3. If the problem still persists, replace the SND board. MT-15 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 139 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. does not become OPEN. 2. If the problem still persists, replace sensors/motors. (Retryover) 3. If the problem still persists, replace the SND board. MT-16 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 140 2-A-1 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. error OPEN. 2. If the problem still persists, replace sensors/motors. (Retryover) 3. If the problem still persists, replace the SND board. MT-17 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 141 M-Utility, but SD5 does not become 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. CLOSE. 2. If the problem still persists, replace sensors/motors. (Retryover) 3. If the problem still persists, replace the SND board. MT-18 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 142 (At startup) expected CLOSE state of SE2 could not changed from the default value [Stationary]. Return the setting to [Stationary]. be detected. Or, the CLOSE state was detected, but not open operations. MT-19 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 143 ROM, etc..), PC hardware error (PCI bus, HDD, etc.) Failed in transferring file between MCT 1. Re-install the software. 0370 File transfer error <-> PC. 2. Replace the MCT board. 3. Replace the MTH board. 4. Replace the HDD. MT-20 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 144 Software installation error, malfunction of the MCT board Polygon control parameter Failed in reading the polygon control 0501 1. Re-install the software. None file read error parameter file during system start. 2. Replace the MCT board. MT-21 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 145 Incorrect software installation error, MCT board malfunction. Failed in starting the fan control task 0906 Fan setup error 1. Re-install the software. when the system was started up. 2. Replace the MCT board. MT-22 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 146 200 V model: 25 minutes 9. Replace the I/F cable between the heater and SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-23 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 147 9. Replace the recording section thermistor. 10. Replace the I/F cable between the heater and SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-24 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 148 Incorrect software installation error, MCT board malfunction. Heat development control 09A0 parameter was detected when the 1. Re-install the software. parameter value error system was started up. 2. Replace the MCT board. MT-25 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 149 Close the upper tray. 2-A-1 and removal. Upper tray shutter present The shutter was inserted in the upper 1227 Remove the shutter of the upper tray. 2-A-1 error tray in initialization and removal. MT-26 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 150 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND board. MT-27 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 151 SJ1 CLOSE (film 2-A-4 jam error SJ1, ME1, MG1 leading edge detection). 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-28 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 152 Sorter unit jam error not detect ST1 OPEN (film trailing edge 2-A-4 ST1, MG1, MJ1 detection). 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-29 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 153 1. Check if film has dropped. remainder) detection). 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND board. MT-30 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 154 1. Check if film has dropped. (Discharge remainder) detection). 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND board. MT-31 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 155 1. Check if film has dropped. detection). 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND board. MT-32 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 156 ST2 OPEN (film trailing edge detection). 2. Using M-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/motors. 4. If the problem still persists, replace the SND board. MT-33 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 157 SB11 does not become CLOSE. 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. (Currently retrying) 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-34 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 158 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. OPEN. 2. If the problem still persists, replace sensor/solenoid. (Currently retrying) 3. If the problem still persists, replace the SND board. MT-35 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 159 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. does not become OPEN. 2. If the problem still persists, replace sensors/motors. (Currently retrying) 3. If the problem still persists, replace the SND board. MT-36 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 160 HP return detection error 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. CLOSE. 2. If the problem still persists, replace sensors/motors. (Currently retrying) 3. If the problem still persists, replace the SND board. MT-37 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 161 1. Using M-Utility, check sensors, motors, and perform mechanism adjustments. but SD5 does not become CLOSE. 2. If the problem still persists, replace sensors/motors. 3. If the problem still persists, replace the SND board. MT-38 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 162 4. If motors/sensors are normal, check the mounting position of the hose on the solenoid valve side of the suction cup arm. {MC:4.8_Solenoid Valve} 5. If the problem still persists, replace the SND board. MT-39 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 163 After sorter degeneration, film is not 22C4 Sorter malfunction adjustments. 2-F-2 output to the destination bin. 2. If the problem still persists, replace sensors/solenoids. 3. If the problem still persists, replace the SND board. MT-39.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 164 Performed retry because no subsequent SJ2/ST1/ST2/ST3, MG1, MJ1 film is found in the heat development 2. If the problem still persists, replace sensors/motors. unit. 3. If the problem still persists, replace the SND board. MT-39.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 165 1. Replace the SND board. Software installation error, malfunction of the MCT board Density measurement Failed in software control sequence 2402 1. Re-install the software. None sequence error during density measurement. 2. Replace the MCT board. MT-40 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 166 Incorrect software installation or malfunction of the SND, MCT boards. None of effective AD data measured by the error 3. Re-install the software. density measurement section. 4. Replace the LED board, PDD board, and SND board. 5. Replace the MCT board. MT-41 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 167 (outside range). 3. If the problem still persists, replace the SND board. 4. If the problem still persists, check the mechanism if film conveyance is carried out properly. MT-42 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 168 (Pre-reading home sensor data reading. 2. If operations are still unstable after the above, replace the film edge sensor. position check) 3. If the problem still persists, replace the SND board. MT-43 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 169 7. Replace the I/F cable between the heater and SND. 200 V model: 10 minutes Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-44 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 170 6. Replace the SND board. conditions. 7. Replace the I/F cable between the heater and SND. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-45 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 171 8. Replace the film cooling section thermistor. 9. Replace the I/F cable between the heater and SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-46 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 172 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-47 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 173 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-48 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 174 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-49 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 175 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-50 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 176 3. If the barcode reader has malfunctioned, replace the barcode reader. Incorrect software installation or malfunction of the MCT board. 1. Re-install the software. 2. Replace the MCT board. MT-51 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 177 EEPROM start. • Electric malfunction of EEPROM Error caused by software bug and incorrect control timing which essentially does 3202 FPMC error (At start) FPMC motor drive failure 2-C-1 not occur. MT-52 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 178 Invalid Netinf.prm Invalid Netinf.prm contents 2:Non existing keyword analysis). 3:Non existing value Check SDRAM capacity, save equipment individual 0001 FFFF Insufficient memory Insufficient virtual memory None data, reboot system, and observe conditions. MT-53 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 179 PrintJob was not found for Could not find Print Job deleted Save equipment individual data (requires log Place of occurrence in source 0002 000E Delete.%n%1 when requesting queue deletion. analysis), reboot system, and observe conditions. code MT-54 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 180 Save equipment individual data (requires log Place of occurrence in source 2002 0012 File error.%n[%1] Failed in opening and creating files. analysis). code, file name MT-55 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 181 As the leading edge margin Equipment individual data save (TOP_MARGIN.txt) 2003 0007 Invalid margin value.%n[%1] parameter is outside the range, use Type, outside range value analysis is required. the default value. MT-56 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 182 Results code returned. data, reboot system, and observe conditions. Check SDRAM capacity, save equipment individual 0004 1F7C FMT Fatal error. Level 0 error occurred in formatter. None data, reboot system, and observe conditions. MT-57 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 183 Command name analysis), reboot system, and observe conditions. Save equipment individual data (requires log 0004 E203 Print-ID is not Exist Specified print ID does not exist. None analysis), reboot system, and observe conditions. MT-58 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 184 Cannot Detect complete Did not detect record completion Save equipment individual data (requires log 0004 E26D None interrupt. interruption after detecting top. analysis), reboot system, and observe conditions. MT-59 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 185 256MB) performed. Check SDRAM capacity. Cannot output film Insufficient memory under Insufficient mounted memory (less 0004 E2D0 normally. However, M-Utility operations other than None 64MB. than 64 MB) recording can be performed. MT-60 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 186 Laser could not emit as expected None expected analysis), reboot system, and observe conditions. Ejected remaining films number 3004 0001 Number of ejected films None Number of ejected films of sheets = %d MT-61 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 187 Function name of DLL with error 0005 0006 File access goes wrong.%n%1 file (reading, writing). system, replace the HDD. File name attempting to access In this case, log cannot be collected from the PC for servicing. MT-62 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 188 [T2GUIFile.dll] Copy failure If the problem cannot be resolved by rebooting the File name attempting to access system, replace the HDD. In this case, log cannot be collected from the PC for servicing. MT-63 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 189 In this case, log cannot be collected from the PC for servicing. [GUI] Illegal utlRequest command 0005 0010 utlRequest ID Error.%n%1 None Command ID [GUI] Illegal printRequest command 0005 0011 printRequest ID Error.%n%1 None Command ID MT-64 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 190 If the problem cannot be resolved by rebooting the Character string ID resource.%n%1 find character string in resource system, replace the HDD. In this case, log cannot be collected from the PC for servicing. MT-65 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 191 [GUI]Could not find specified job 2005 2001 job ID Error.%n%1 when notified status was other than None JobID, status unprocessed (registered) [GUI]Could not find job specified to 2005 2002 Delete Job Error.%n%1 None JobID be deleted MT-66 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 192 Execute again. None Failed. table Film Count Clear. Information on number of films used 3005 3001 [Tray Number ] S1 None Tray number, number of films was cleared. [Film number of sheets] S2 MT-67 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 193 [Tray Number] 2 It remaining from tray open and film number of sheets was Cleared remaining number of films 3005 3009 None Film tray number cleared. in tray open state. [Tray Number] 2 MT-68 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 194 The continue button was pushed The CONTINUE button was 3005 3010 as it is by set film magazine. pressed with the film magazine None Film tray number [Tray Number] 2 loaded. MT-69 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 195 file name Save equipment individual data (requires log Place of occurrence in source 0007 000B Status is invalid.%n%1 Invalid status analysis), reboot system, and observe conditions. code, status MT-70 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 196 Failed in calling JOB generation Calling 'MakeScanerPattern' Check SDRAM capacity, save equipment individual Place of occurrence in source 0008 000D request (scanner diagnosis) method failed.%n%1 data, reboot system, and observe conditions. code method. MT-71 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 197 Calling 'GetPickupPrcJOB' Failed in calling removal process Check SDRAM capacity, save equipment individual Place of occurrence in source 0008 001B method failed.%n%1 JOB acquisition request method. data, reboot system, and observe conditions. code MT-72 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 198 Calling 'AnsOnPrintPrepare' Failed in calling preprint response Check SDRAM capacity, save equipment individual Place of occurrence in source 0008 0029 method failed. notification method data, reboot system, and observe conditions. code MT-73 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 199 003B mehtod failed. notification method. data, reboot system, and observe conditions. code Place of occurrence in source 2008 003C USB installation error USB installation: USB related error Check MAIN error log code MT-74 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 200 USB drive does not exist code There is no candidate for a USB Analysis log information: Insufficient Place of occurrence in source 2008 023E Check/add USB capacity. load. USB capacity when saving code MT-75 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 201 Tray number which was closed. Solenoid number which was 3008 0036 The solenoid was ON. Solenoid has been turned ON. None turned ON. 3008 0037 The solenoid was OFF. Solenoid has been turned OFF. None None MT-76 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 202 0014 Barcode duplicate error (Film pack) None Detected barcode cord from film pack.%n[%1] The duplicate error of the bar 2009 0015 Barcode duplicate error (GUI input) None Detected barcode cord from GUI.%n[%1] MT-77 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 203 Film Characteristic after a bar Film compensation information 3009 0017 None Detected barcode code decipherment.%n[%1] value after barcode interpretation. Film Characteristic after Film compensation information 3009 0018 None Detected barcode compensation.%n[%1] value after compensation. MT-78 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 204 FTP directory of the PC for None servicing, and observe conditions. Searched for corresponding file but 200A 0003 File not found.%n%1 Reinstall or add the corresponding file again. Name of file which failed search did not exist MT-79 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 205 FTP directory of the PC for None servicing, and observe conditions. Searched for corresponding file but 200B 0003 File not found.%n%1 Reinstall or add the corresponding file again. Name of file which failed search did not exist MT-80 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 206 : 18 to 22 mm from height due to the heights leading edge of the surrounding center Darkness difference guides). : Black Shape : Horizontal band Width : Inconsistent MT-81 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 207 : Horizontal streak when two rollers are used for Width : Approx. 0.5 mm conveyance, unevenness be- comes less conspicuous, and it appears as if the unevenness occurs randomly at the leading edge. MT-82 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 208 Location of occurrence : Whole surface exclud- ing after 6.5mm point from trailing edge Darkness difference : Black Shape : Horizontal pitch Width : Approx. 0.5 mm MT-83 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 209 Location of occurrence when these dusts are tran- : Undeterminable scribed onto the film. Darkness difference : White Shape : Spots MT-84 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 210 Location of occurrence : 6.5 mm from trailing edge Darkness difference : Black Shape : Horizontal streak Width : Approx. 0.3 mm MT-85 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 211 Location of occurrence upper conveyor zig-zag rollers. ers. : 315 to 330 mm point from trailing edge Darkness difference : Black Shape : Horizontal streak Width : Approx. 0.3 mm MT-86 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 212 * 11 mm or 15 mm pitch is Location of occurrence equivalent to one rotation of : Whole surface left or right bearings. Darkness difference : Black Shape : Horizontal pitch Width : Approx. 0.3 mm MT-87 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 213 Adjust gear engagement. ness curs on the whole film gear engaged too tightly. Location of occurrence : Whole surface Darkness difference : Black Shape : Horizontal pitch Width : Approx. 0.3 mm MT-88 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 214 Check the black spots at the center and marks on the film to determine the cause. MT-89 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 215 • Occurs only once (does not occur from leading edge to trailing edge) Location of occurrence : Undeterminable Darkness difference : Black Shape : Vertical streak MT-90 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 216 : Black/white vibration. Shape : Horizontal pitch • This unevenness can also be caused when the equipment is subject to shock when hit or due to collision. MT-91 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 217 Scratch are thought to face applied with emul- have occurred after ex- sion posure. If scratches reach the Em layer, black streaks results even before ex- posure. (Very clear black streaks) Scratches on base MT-92 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 218 ■ Scratch at Middle Conveyor (363N2661) {SP:05D_CONVEYOR UNIT 4} {SP:05D_CONVEYOR UNIT 4} ■ Scratch at Lower Conveyor (363N2669) ■ Scratch at Upper Conveyor Front Half (363N2628) {SP:05D_CONVEYOR UNIT 4} {SP:05B_CONVEYOR UNIT 2} MT-93 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 219 Cannot determine position of occurrence. ■ Scratch at Upper Conveyor Turn (363N2639) ■ Scratch at Heat Development Unit Entrance (363N2625) {SP:05B_CONVEYOR UNIT 2} {SP:08A_HEAT DEVELOPMENT UNIT 1} Cannot determine position of occurrence. MT-94 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 220 {SP:09B_FILM RELEASE UNIT 2} {SP:09B_FILM RELEASE UNIT 2} {SP:11B_SORTER 2} Cannot determine position of occurrence. ■ Scratch at Sorter (363N2671) ■ Scratch at Film Release Unit/Sorter (363N2658/363N2672) {SP:11B_SORTER 2} {SP:09B_FILM RELEASE UNIT 2} {SP:11B_SORTER 2} MT-95 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 221 Determine the guide causing the scratch from the position of the scratch referring to the image samples provided from the next page onwards and check if that guide plate is defective. ■ Scratch at Heat Development Unit Heat Plate Cannot determine position of occurrence. MT-96 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 222 ■ Scratch at Upper Conveyor Turn (363N2636) {SP:05D_CONVEYOR UNIT 4} {SP:05C_CONVEYOR UNIT 3} ■ Scratch at Upper Conveyor Front Half (363N2637) ■ Scratch at Conveyor Exit (363N2633) {SP:05C_CONVEYOR UNIT 3} {SP:05A_CONVEYOR UNIT 1} Cannot determine position of occurrence. MT-97 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 223 MT-98 ■ Scratch at Heat Development Unit (363N2626) {SP:08A_HEAT DEVELOPMENT UNIT 1} Cannot determine position of occurrence. ■ Scratch at Film Release Unit/Sorter Turn (363N2657) {SP:09B_FILM RELEASE UNIT 2} {SP:11B_SORTER 2} MT-98 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 224 ● FMTMAIN Executing Error Example of display Cause Remedy The equipment is (1) Turn OFF/ON the main unable to operate power switch, and re- normally due to boot the equipment. software errors. MT-99 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 225 Refer to the labels pasted on the equipment and clear the film jam. Refer to the Operation Manual for details. ● Jam Removing Label 4 ● Jam Removing Label 1 ● Sorter Jam Removing Label MT-100 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 226 Otherwise, a fuse melts again and there is a possibility of damaging a board. 6.1.1 PRN Board Rating Purpose of use AC/DC 48V 2A Not used Rating Purpose of use AC/DC 48V 1A +5V power supply fuse for SED Board, LDD board MT-101 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 227 AC/DC 48V 5A +24V power supply fuse for ME1, MG1, Polygon motor AC/DC 48V 5A +24V power supply fuse for MB12/22 AC/DC 48V 5A +24V power supply fuse for MD1, MD2 AC/DC 48V 5A +24V power supply fuse for SOLD1, MJ1, SOLT1-3 MT-102 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 228 MT-103 6.1.5 Power Supply Unit (PSU24A, PSU24B) Rating Purpose of use AC/DC 48V 2A +5V power supply fuse for PNL24A board, PNL24C board, HTD board MT-103 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 229 For checking software operations, M1 and M2 blink alter- L_DMA (Trans- Currently starting L_DMA currently Lights up during nately during CPU operations. mission) L_DMA stopped actual transfer For software debugging FPGA configura- Normal end Executing/Failed – For software debugging tion MT-104 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 230 The meaning of "ON" in the upper table is as follows. • Sensor : To detect a subject • Pulse motor : Outputting Clock • Other loading part : Outputting Drive signal MT-105 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 231 MT-106 Print Position of Board Serial Number 6.3.3 SND Board 6.3.1 PRN Board 6.3.2 MCT Board 6.3.4 HTD Board MT-106 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 232 MT-107 6.3.5 LDD Board 6.3.8 MTH Board 6.3.6 LED Board 6.3.7 PDD Board MT-107 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 233 Setting Value: A-VRS, SSM A Part Setting Flag A Switch=x Setting Value: OFF, ON Edge Detection Parameter Edge Parameter=x Sharpness Parameter Sharpness Parameter=x Character Color Char Color=x Setting Value: WHITE, BLACK Print Job Number PJ=x MT-108 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 234 Annotation%d Rows=x Annotation Line Count Annotation%d Columns=x Annotation Aspect Ratio Annotation%d PAR=x/x Annotation String Str0=x Annotation String Str1=x Annotation String Str2=x Annotation String Str3=x Annotation String Str4=x Annotation String Str5=x Frame Number MT-109 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 235 MT-110  Example of Film Information at the Time of Image Processing Error Occurrence MT-110 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 236 MT-111 BLANK PAGE MT-111 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 237 Revised (FM4589) All pages 02.28.2006 Revised (FM4704) 1, 3, 7, 9, 14, 17, 20, 21, 30, 31, 63, 84, 85, 98, 105, 106, 117-119, DRYPIX 4000 SERVICE MANUAL 121-129, 132 10.02.2006 Revised (Change of corporate name and corporate logo) (FM4992) 02.15.2007 Revised (Revision for main unit software version 3, 95.1, 95.2, 96, 106, 117, 118...
  • Page 238 After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts. MC-1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...

  • Page 239: Table Of Contents

    Tray Detection Switch (SA12/SA22) MC-17 Flywheel MC-75 Tray Lock Assembly MC-21 Film Leading Edge Detection Sensor (SE1) MC-78 Rail MC-22 Special Screw MC-24 Squeezing Roller (Upper) MC-25 Film Pack/Shutter Detection Sensor (SA11/SA21) MC-26 FPCC060A.AI FPCC030A.AI MC-2 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 240 INSTALLING THE MAIN UNIT SOFTWARE MC-117 Film Release Unit MC-97 SOFTWARE 12.1 Preparations MC-117 Density Measurement Light-Emitting Board 12.2 Installing from the DI Tool MC-118 (LED15A) MC-99 12.3 Installing from the USB Memory MC-128 FPCC090A.AI MC-3 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 241 • (4) Conveyor unit upper right cover • (5) Film release unit front cover/film release unit right cover • (6) Film release unit rear cover • (7) Film release unit upper cover • (8) Film release unit cover MC-4 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 242 For the upper right cover and lower right cover, remove the cover belt as required and open them wider than normally done to perform replacements/ adjustments. However, applying excessive force may result in damage. MC-5 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 243 MC-6 Remove the belt cover.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-6 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 244: Frame

    Remove the upper removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} If there are two trays, remove the lower removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Remove the BCR assembly. [See right figure.] MC-7 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 245 MC-8 <REMARKS> Attaching position of BCR  Reinstalling Procedure Reinstall in the reverse order of removal. MC-8 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 246: Interlock Switch Assembly

    Reinstall in the reverse order of removal. <NOTE> If the interlock switch has been removed from the interlock switch assembly, refer to “ CHECK/Adjusting Procedure 1” and adjust the attaching position. { CHECK/Adjusting Procedure 1} MC-9 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 247 • When moving the interlock switch to the right in #3 below, be sure to move it horizontally. Check the interlock function. Check the interlock function. { CHECK/Adjusting Procedure 2} { CHECK/Adjusting Procedure 2} MC-10 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 248 • After confirming the clicking sound of the interlock switch, move it to the right by another 1 mm. • When moving the interlock switch to the right in #4 below, be sure to move it horizontally. MC-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 249 • Upper front cover interlock switch (SK1, SK2) : Check with [SK1]. • Upper right cover interlock switch (SK3, SK4) : Check with [SK3]. • Lower right cover interlock switch (SK5) : Check with [SK3]. MC-12 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 250: Removal Unit/Film Loading Unit

    When removing the upper removal unit/film loading unit in 2-tray models, remove the drive conveyance gear assembly. FPCC030A.AI Removal Unit/Film Loading Unit FPCC0315.AI  Removing Procedure Remove the tray. {MC:3.2_Tray} Remove the film loading unit cover. MC-13 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 251 Reinstall in the reverse order of removal. <NOTE> When connecting the connectors (faston terminal) of SA12/SA22, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc. MC-14 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...

  • Page 252: Tray

    When pulling out the tray from the equipment, insert the shutter into the film tray to prevent exposure of film to light. Insert the shutter into the film tray. Remove the rear cover. MC-15 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 253 Release the latch lever by raising it only slightly because if raised too much, it will lock again.  Reinstalling Procedure Reinstall in the reverse order of removal. However, there is no need to pull out the rail pushed into the equipment. MC-16 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 254: Tray Detection Switch (Sa12/Sa22

    • If it does not click with a sound, perform only step 7. <NOTE> To disconnect the connectors (faston terminal) of the tray detection switch (SA12/SA22), press in the unlocking latch located on the connector as shown below. MC-17 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 255 The tray may shake slightly even when locked. To improve the precision of attaching the tray detection switch, pull out the tray towards the front of the equipment in the locked state, and then proceed to the next step. MC-18 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 256 (Example) If the measured value in step 3 is 8 mm and that in step 5 is 6 mm, move the tray detection switch by 2 mm. • If the subtracted value is 0 or negative value, secure the tray detection switch firmly at the current position. MC-19 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 257 When connecting the connectors (faston terminal) of the tray detection switch (SA12/SA22), ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc. MC-20 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...

  • Page 258: Tray Lock Assembly

    Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc. FPCC0318.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Remove the tray lock assembly. MC-21 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...

  • Page 259: Rail

    • The attaching screws of the rail are painted in yellow.  Removing the Tray Rail Remove the tray. {MC:3.2_Tray} Remove the tray rail. MC-22 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 260  CHECK/Adjusting Procedure • After reinstalling the tray rail, insert the tray into the film loading unit, and check that it moves smoothly. • Apply bonding to the eight screws securing the tray rail. MC-23 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 261: Special Screw

    Attach the special screw so that only the ball bearing at the tip of the special screw protrudes from the tray surface. <REMARKS> This special screw is for feeling a click when inserting shutter. FPCC0321.AI  Removing Procedure Remove the tray. {MC:3.2_Tray} Remove the special screw. MC-24 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 262: Squeezing Roller (Upper

    • When removing the squeezing roller, be sure to not drop or lose the roller. • The number of squeezing rollers installed is 8 on the right and 14 on the left.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-25 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 263: Film Pack/Shutter Detection Sensor (Sa11/Sa21

     Reinstalling Procedure Sensor (SA11/SA21) Reinstall in the reverse order of removal. FPCC0325.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Remove the film pack/shutter detection sensor (SA11/SA21). MC-26 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 264: Removal Unit

    MC-27 REMOVAL UNIT Remove the removal unit. FPCC040A.AI Removal Unit FPCC0431.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} MC-27 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 265 MC-28  Reinstalling Procedure Reinstall in the reverse order of removal. <NOTE> When reinstalling the removal unit, first attach the following circled screw. MC-28 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 266: Suction Cup Arm

    • When removing the suction cup arm for 35 x 43, 26 x 36, 25 x 30 cm size, start from step #6 in the following figure.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-29 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 267: Changing Film Size To 20 X 25 Cm Size

    Remove the suction cup arm. Remove the rear side suction cup unit. {MC:4.2_Suction Cup Arm} <NOTE> Remove the removal unit conveyance roller (upper) assembly. Be careful not to drop or lose the spring. MC-30 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 268 Reattach the rear side suction cup unit to the 20 x 25 cm size position. <NOTE> <NOTE> Insert the hose into the hose slot completely. Insert the hose into the hose slot of the rear side suction cup unit completely. Reinstall the suction cup arm. MC-31 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 269 If changing the film size from 35 x 43 to 20 x 25 cm size, the attaching position of the barcode reader (BCR) must also be changed. {MC:2.1_BCR Assembly}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-32 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 270: Removal Drive Cam

    Remove the removal unit. {MC:4.1_Removal Unit} Move the suction cup arm to the home position. Remove the removal unit conveyance motor (MB12/MB22). {MC:4.10_Removal Unit Conveyance Motor (MB12/MB22)} Remove the gear fixing cover (front outer). MC-33 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 271 Remove the removal drive cam (rear) in the same way as removal drive came (front). <NOTE> If removing the front and rear removal drive cams together, it will be necessary to adjust the phases of these cams. MC-34 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 272 • The rib positions of gear 1 and gear 2 should be aligned. • The  mark on gear 2 and rib position of gear 3 should be aligned. Reinstall the rear removal drive cam. Reinstall the rear gear fixing cover. MC-35 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 273 This will release the gears and correct the tilt. Reinstall the gear fixing cover (front outer). Reinstall the removal unit conveyance motor (MB12/MB22).  CHECK/Adjusting Procedure After reinstalling the removal drive cam, check that the suction cup arm moves smoothly. MC-36 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 274: Suction Cup

    MC-37 Suction Cup FPCC0435.AI  Removing Procedure Remove the suction cup arm. {MC:4.2_Suction Cup Arm} Remove the suction cup.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-37 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 275: Magic Arm

    #6 in the following figure. • When removing the removal drive cam, be careful not to drop or lose the magic arm bearing. FPCC0436.AI  Removing Procedure Remove the removal drive cam. {MC:4.4_Removal Drive Cam} MC-38 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 276 MC-39 Remove the magic arm.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-39 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 277: Pump

    Reinstall in the reverse order of removal. <NOTE> Insert the hose into the hose slot on the pump completely. FPCC0437.AI  Removing Procedure Remove the suction cup arm. {MC:4.2_Suction Cup Arm} Remove the pump. MC-40 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 278: Solenoid Valve

    FPCC0438.AI  Removing Procedure Remove the suction cup arm. {MC:4.2_Suction Cup Arm} Remove the solenoid valve. <NOTE> Insert the hose into the hose slot protruding out from the solenoid valve completely. MC-41 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 279: Hose

    Remove the pump. {MC:4.7_Pump} • When attaching the hose to the solenoid valve (other than 20 x 25 cm size), Remove the hose. refer to “ Reinstalling Procedure” of “4.8 Solenoid Valve”. {MC:4.8_Solenoid Valve} MC-42 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 280: Removal Unit Conveyance Motor (Mb12/Mb22

    Motor (MB12/MB22) FPCC0440.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Remove the removal unit conveyance motor (MB12/MB22).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-43 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 281: Film Removing Motor (Mb11/Mb21

    Film Removing Motor (MB11/ MB21) FPCC0441.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Remove the film removing motor (MB11/MB21).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-44 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 282: Film Surface Detection Sensor (Sb12/Sb22

    Film Surface Detection Sen- sor (SB12/SB22) FPCC0442.AI  Removing Procedure Remove the suction cup arm. {MC:4.2_Suction Cup Arm} Remove the film surface detection sensor (SB12/SB22).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-45 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 283: Suction Cup Arm Hp Detection Sensor (Sb11/Sb12

    Release a clamp and loosen the cable joining the sensor to facilitate removal of the sensor. FPCC0443.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit} Move the suction cup arm from the home position. MC-46 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 284 Reinstall in the reverse order of removal. <NOTE> After installing the sensor, if the cable in the removal unit is loose, pull it outside slightly without disconnecting the connector, and secure with the clamp. MC-47 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 285: Suction Cup Arm Upper Dead-Point Detection Sensor (Sb13/Sb23

    Remove the suction cup arm upper dead-point detection sensor (SB13/ Detection Sensor (SB13/SB23) SB23). FPCC0444.AI  Removing Procedure Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-48 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 286: Conveyor Unit

    CONVEYOR UNIT Remove the conveyor unit exit assembly. FPCC050A.AI Conveyor Unit Exit Assembly FPCC0516.AI  Removing Procedure Insert the shutter into the film tray. Remove the belt cover. Remove the rear cover. MC-49 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 287 • Attach the rear gear while pressing the shaft shown below from the front of the equipment. MC-50 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 288: Conveyor Unit Exit Grip Roller Assembly

    Remove the conveyor unit exit grip roller assembly. er Assembly FPCC0517.AI  Removing Procedure Remove the conveyor unit exit assembly. {MC:5.1_Conveyor Unit Exit Assembly}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-51 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 289: Conveyor Unit Exit Guide (Lower

    Remove the conveyor unit exit assembly. {MC:5.1_Conveyor Unit Exit Assembly} Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-52 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 290: Stopper Assembly

    Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly} Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-53 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 291: Stopper Solenoid (Sold1

    Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly} Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-54 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 292: Conveyor Unit Exit Roller (Lower

    {MC:5.2_Conveyor Unit Exit Grip Roller Assembly} Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}  Reinstalling Procedure Remove the stopper assembly. Reinstall in the reverse order of removal. {MC:5.4_Stopper Assembly} MC-55 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 293: Film Edge Sensor Encoder Plate

    Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly} Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)} Remove the stopper assembly. {MC:5.4_Stopper Assembly} MC-56 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 294 <INSTRUCTIONS> When attaching the film edge sensor, align the film edge sensor board edge and bracket edge, and check that the encoder plate is at the center of the film edge sensor. MC-57 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 295: Upper Conveyor Unit Open/Close Guide

    Upper Conveyor Unit Open/  Reinstalling Procedure Close Guide Reinstall in the reverse order of removal. FPCC0523.AI  Removing Procedure Open the upper right cover. Remove the upper conveyor unit open/close guide. MC-58 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 296: Conveyor Unit Turn Roller

    Conveyor Unit Turn Roller Reinstall in the reverse order of removal. FPCC0524.AI  Removing Procedure Remove the upper conveyor unit open/close guide. {MC:5.8_Upper Conveyor Unit Open/Close Guide} Remove the conveyor unit turn roller. MC-59 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 297: Conveyor Right Guide

    Conveyor Right Guide FPCC0525.AI  Removing Procedure Remove the upper conveyor unit open/close guide. {MC:5.8_Upper Conveyor Unit Open/Close Guide} Remove the conveyor right guide.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-60 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 298: Film Conveyance Motor (Md1

     Removing Procedure Remove the upper conveyor unit open/close guide. {MC:5.8_Upper Conveyor Unit Open/Close Guide} Remove the conveyor right guide. {MC:5.10_Conveyor Right Guide} Remove the rear cover, and remove the film conveyance motor (MD1). MC-61 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 299: Cleaning Roller Detection Sensor (Sd3

    Reinstall in the reverse order of removal. FPCC0527.AI  Removing Procedure Remove the upper conveyor unit open/close guide. {MC:5.8_Upper Conveyor Unit Open/Close Guide} Remove the conveyor right guide. {MC:5.10_Conveyor Right Guide} Remove the cleaning roller detection sensor (SD3). MC-62 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 300: Conveyance Gear

    Check that there is no horizontal streak unevenness in 55mm pitch on the output film. <NOTE> The unevenness above is caused by tight gear engagement. If the unevenness appears, perform the adjustment again. MC-63 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...

  • Page 301: Sub-Scanning Unit

    Remove the sub-scanning unit/upper conveyance unit fixing brackets. Insert the shutter into the film tray. Remove the belt cover. Remove the rear cover. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide} MC-64 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 302 MC-65 Disconnect the connectors. MC-65 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 303 37 mm to the front and by 57 mm to the heat development unit, and remove it towards the front. <NOTE> When removing the sub-scanning unit/upper conveyance unit, hold the following areas with both hands. MC-66 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 304 When installing the sub-scanning unit/upper conveyor unit, push it in so that the left side of the sub-scanning unit/upper conveyor unit table passes several millimeters away from the heat development unit board cover, and then push in along the rail on the frame. MC-67 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 305: Sub-Scanning Unit Roller

     Removing Procedure Insert the shutter into the film tray. Remove the belt cover. Remove the rear cover. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide} Remove the handle. MC-68 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 306 • By rotating the #5 hexagonal bolt, the pulley removing jig and pulley can be removed together. • Use the jig only when removing the pulley. It is not required when reinstalling. MC-69 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 307 • When attaching the sub-scanning unit roller, be careful not to forget to attach the waveform washer. • The pulley has a front and back side. Make sure that the tapered side of the pulley coincides with the tapered side of the shaft attaching portion. MC-70 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 308  CHECK/Adjusting Procedure After reinstalling, rotate the jam removing handle four or five times and check that the sub-scanning unit rollers rotate smoothly, and the flat belt does not disconnect from the pulley. MC-71 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 309: Sub-Scanning Motor (Me1

    6.3.1 Removal/Reinstallation  Removing Procedure <NOTE> When replacing the sub-scanning motor (ME1), also replace the ME1 driver board at the same time. Remove the sub-scanning unit/upper conveyor unit. {MC:6.1_Sub-Scanning Unit/Upper Conveyor unit} MC-72 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 310 Remove the ME1 driver board.  Reinstalling Procedure Reinstall in the reverse order of removal. <NOTE> Reinstall the sub-scanning motor so that the WP is at the D cut side of the motor shaft. MC-73 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 311 20 x 25 cm size 413.0 ±1.2 226.5 ±1.0 225.5 ±1.0 225.5 ±1.0 If the measured value is out of the specified value, perform “Adjusting Subscanner” of the M-Utility. {MU:3.3 [5-2-2]_Adjusting Subscanner} MC-74 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 312: Flywheel

    MC-75 Flywheel FPCC0622.AI  Removing Procedure Insert the shutter into the film tray. Remove the belt cover. Remove the rear cover. Remove the flat belt (rear). MC-75 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 313 The flat belt has a front and back side. When attaching it to the flywheel, place the marked side out. • Use the jig only when removing the flywheel. It is not required when reinstalling. MC-76 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 314 flywheel coincides with the tapered side of the shaft attaching portion.  CHECK/Adjusting Procedure After reinstalling, rotate the jam removing handle four or five times and check that the flat belt does not disconnect from the flywheel. MC-77 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...

  • Page 315: Film Leading Edge Detection Sensor (Se1

    Insert the shutter into the film tray. Remove the belt cover. Remove the rear cover. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide} Remove the sub-scanning unit/upper conveyance unit fixing brackets. MC-78 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 316 MC-79 Disconnect the connectors. MC-79 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 317 37 mm to the front and by 57 mm to the heat development unit, and draw it towards the front. <NOTE> When moving the sub-scanning unit/upper conveyance unit, hold the following areas with both hands. MC-80 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 318 MC-81 Remove the film leading edge detection sensor (SE1).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-81 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 319 • Do not place your finger inside the laser beam window (at the bottom of the scanner unit). • Handle the optical unit gently, making sure not to subject it to shock. MC-82 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 320 Push the two positioning brackets and protruded part on the scanner unit against the sub-scanning unit/upper conveyor unit at the positions shown in the following figure. Secure the scanner unit with the screws. MC-83 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 321 Copy scanner unit data to the PC for sevicing. “Printer name” → [Data Transfer] → [Indv] → [All] → [Restore] → The [Restore] window for selecting the folder containing the scanner unit data appears. MC-84 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 322 If directory settings of the FTP site have been changed, set back to the original settings. Remove the FD from the PC for servicing. Reboot the equipment, and start the M-Utility. Output the grid pattern using the M-Utility. {MU:3.3 [2-5]_Grid} MC-85 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 323 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 27.0 ±1.0 32.3 ±1.0 51.1 ±1.0 50.5 ±1.0 300.0 ±1.2 300.0 ±1.2 200.8 ±1.2 200.0 ±1.2 MC-86 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 324 If the measured value is out of the specified value, change the value of “[4-3-2] Scanning Position” of the M-Utility. {MU:3.3 [4-3-2]_Scanning Position} Perform automatic density correction. {MU:3.3 [3-1]_AUTO F.D.C.} Check the film density. {MU:3.3 [3-2]_Check Density} MC-87 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 325 Remove the heat development unit fan assembly. FPCC080A.AI Heat Development Unit Fan Assembly FPCC0816.AI  Removing Procedure Remove the following covers.  Reinstalling Procedure • Upper small cover • Upper cover Reinstall in the reverse order of removal. MC-88 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 326 Remove the film cooling section. Film Cooling Section FPCC0809.AI  Removing Procedure Remove the heat development unit fan assembly. {MC:8.1_Heat Development Unit Fan Assembly}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-89 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 327 Insert the shutter into the film tray. Remove the heat development unit fan assembly. {MC:8.1_Heat Development Unit Fan Assembly} Remove the film cooling section. {MC:8.2_Film Cooling Section} Remove the following covers. • Rear cover • Left cover MC-90 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 328 fixing pins will separate the heater assembly and roller assembly. Therefore do not remove these pins. <NOTE> Place the removed heat development rack assembly in the direction shown below.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-91 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 329 FPCC0811.AI  Removing Procedure Remove the heat development rack assembly. {MC:8.3_Heat Development Rack Assembly}  Reinstalling Procedure Reinstall in the reverse order of removal. MC-92 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 330  Removing Procedure Remove the heat development unit fan assembly. {MC:8.1_Heat Development Unit Fan Assembly} Insert the shutter into the film tray. Remove the following covers. • Rear cover • Left cover MC-93 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 331 MC-94 Remove the heat development unit conveyance motor (MG1).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-94 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 332 Remove the heat development unit entrance guide. trance Guide FPCC0813.AI  Removing Procedure Insert the shutter into the film tray. Remove the rear cover.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-95 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 333  Removing Procedure Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide} Remove the heat development unit entrance sensor (SG1).  Reinstalling Procedure Reinstall in the reverse order of removal. MC-95.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 334 • Do not touch the rubber portion of the removed heat development rollers and heater side of the heater assembly with bare hand. FPCC0820.AI  Removing Procedure Remove the heat development rack assembly. {MC:8.3_Heat Development Rack Assembly} MC-95.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 335 1st rack assembly and 2nd rack assembly. • For 1st rack assembly, attach so that the connectors line up in a straight line. • For 2nd rack assembly, attach so that connectors line up diagonally. MC-96 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 336 • (4) Conveyor unit upper right cover • (5) Film release unit front cover/Film release unit right cover • (6) Film release unit rear cover • (7) Film release unit upper cover • (8) Film release unit cover MC-97 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 337 To disconnect the connectors (faston terminal) of SJ3, press in the <NOTE> unlocking latch located on the connector as shown below. If the sorter is attached, disconnect connector CNT1.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-98 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 338 • With sorter (1) Bin (2) Upper small cover (3) Upper cover (4) Conveyor unit upper right cover (5) Film release unit front cover/Film release unit right cover (6) Film release unit cover MC-99 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 339  Reinstalling Procedure Reinstall in the reverse order of removal. <INSTRUCTIONS> Press the LED cover of the density measurement light-emitting board (LED15A) against the position shown in the figure below, and secure. MC-100 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 340 • Upper cover  Reinstalling Procedure Reinstall in the reverse order of removal. <NOTE> Tighten the screw (#2 in figure) securing the operation panel to the equipment after reinstalling the upper cover. MC-101 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 341 MC-102  Layout of Operation Panel Connectors MC-102 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 342 MC-103 Release the clamps. Controller Unit FPCC1006.AI  Removing Procedure Remove the following covers. • Rear cover • Left cover MC-103 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 343 MC-104 Disconnect the connectors. Remove the controller unit.  Reinstalling Procedure Reinstall in the reverse order of removal. MC-104 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 344 If the version of the main unit software in the HD is latest: Perform step 7. and onwards. Perform full installation of the latest main unit software and installation of the printer application in the MCT board. {MC:12.2.2_Full Installation steps 1 to 8} MC-105 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 345 Shutdown the PC for servicing. Disconnect the network cable of the PC for servicing from the network to which the equipment is connected. Reboot the equipment, and check that it starts and operates normally. MC-106 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 346 • Return the old MTH board to the Parts Center (factory). • Improper replacement of the battery may result in explosion. When replacing the lithium battery, use the battery designated by FUJIFILM Corporation or use an equivalent battery. Dispose the old battery as specified by FUJIFILM Corporation.  Removing Procedure Remove the controller unit.
  • Page 347 Remove the MCT board. { Removing Procedure} Rewrite the printer application. [APPL(PRT)] [ENT] [YES] → → → The message “Wait for a while” appears. When rewriting completes normally, the message “Completed” appears. [QUIT] MC-108 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 348 Remove the MCT board, and set DIPSW (S2) back to its original settings. <INSTRUCTIONS> Turn OFF bit7 and bit8 of S2. Mount the MCT board to the equipment. Reboot the equipment, and check that it starts and operates normally. MC-109 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 349 • (1) Bin 4 • (2) Bin 3 • (3) Bin 2 • (4) Film release unit upper cover • (5) Sorter front cover • (6) Sorter rear cover • (7) Sorter lower right cover MC-110 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 350 As the attached and secured part of the bin will move slightly up and down, reinstall slightly downwards. After reinstalling, check that each bin is not touching the sorter film release roller. MC-111 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 351 • (10) Film release unit gear cover • (11) Conveyor unit upper right cover • (12) Film release unit front cover/Film release unit right cover • (13) Film release unit rear cover • (14) Sorter bin support MC-112 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 352 MC-113 Remove the sorter. <NOTE> When removing the solenoid, be careful not to drop or lose springs and arms, etc. MC-113 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 353 MC-114 MC-114 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 354 After reinstalling, check that each bin is not touching the sorter film release roller. <REMARKS> Assemble the solenoid (SOLT1) as shown below and install to the film release unit side. MC-115 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 355 MC-116 Sorter Conveyance Gear FPCC1105.AI  Gear Structure <NOTE> When installing gears, install the following gears with flange last. MC-116 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 356 DPX7 PC Tool screen [Clients:] list shows “MammoQCTest”. However, if the version has been upgraded from an earlier version, as this will not be displayed, add and register new clients. MC-117 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 357 “Printer name” → [Upgrading] → Select “CD-ROM drive” → Select [PC] at [File Copy To] → [Copy] → The main unit software is copied to the FTP folder of the PC for servicing. When completed, [File Copy Finish!!] screen appears. MC-118 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 358 OS program and printer applications programs in the HD are installed in the MCT board. When installation completed, the [System File Load Finish!!] screen appears. <REMARKS> The version of the main unit software is upgraded after the equipment is rebooted. [OK] MC-119 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 359 End the DPX7 PC Tool function and the DI Tool. If directory settings of the FTP site have been changed, set back to the original settings. Remove the CD-R from the PC for servicing. Shutdown the PC for servicing. MC-120 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 360 “Printer name” → [Data Transfer] → [Indv] → [All] → [Printer=>PC] → The individual data is transferred to the PC for servicing. When the data transfer is completed, the [File transfer is completed.] screen appears. [OK] MC-121 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 361 MCT board. When installation completed, the [System File Load Finish!!] screen appears. <REMARKS> The main unit software is replaced with that of fully installed after the equipment is rebooted. [OK] MC-122 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 362 [LOGIN Failure] screen appears. [OK] → The individual data in the PC for servicing is sent to the equipment. When the data transfer is completed, the [File transfer is completed.] screen appears. (ii) [OK] MC-123 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 363 → The individual data is copied to the PC for servicing. When the data copy is completed, the [File transfer is completed.] screen appears. (iv) [OK] → The [Restore] window for selecting the folder containing the individual data appears. MC-124 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 364 → The equipment reboots. As communication is cut off when the equipment is operates normally. rebooted, the [LOGIN Failure] screen appears. <REMARKS> The restored individual data is effective after the equipment is rebooted. MC-125 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 365 → The printer OS program and printer applications programs in the HD are installed in the MCT board. When installation completed, the [Software Install Finish!!] screen appears. <REMARKS> The printer software is replaced with that of installed after the equipment is rebooted. MC-126 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 366 [OK] End the DPX7 PC Tool function and the DI Tool. If directory settings of the FTP site have been changed, set back to the original settings. Shutdown the PC for servicing. MC-127 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 367 PC for servicing and equipment. → The main unit software is copied to the “DRYPIX4000” folder of the USB memory. When completed, [File Copy Finish!!] screen appears. [OK] MC-128 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 368 PC for servicing, execute the cancellation procedure of the USB memory connected to ensure removal can be carried out safely. Remove the USB memory from the PC for servicing. Shutdown the PC for servicing. MC-129 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 369 Execute [Upgrade] at [Load System Files (from USB)] of the M-Utility. {MU:3.3 [1-1-7]_Load System Files (from USB)} After completing version upgrading, remove the USB memory. <REMARKS> After executing M-Utility operations, no commands need to be executed for removing the USB memory. MC-130 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 370 • At step 11, if individual data was saved in the USB memory in step 4 or if there exists USB memory already saving the latest individual data, execute [Load from USB] of the M-Utility to load the individual data to the equipment. {MU:3.3 [1-6-2]_Load from USB} MC-131 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 371 To set the film counter, connect the PC for servicing, and perform settings from the DI Tool (DPX7 PC Tool function). {MU:4.7 [PC9-2-5]_Set Counters} Check that the equipment which has been fully installed starts and operates normally. MC-132 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 372 MC-133 BLANK PAGE MC-133 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 373 02.28.2006 Revised (FM4704) 4, 5, 10, 12-15, 17-20, 23, 24, 24.1, 24.2, 25, 26, 29, 36, 37.1, 37.2, DRYPIX 4000 SERVICE MANUAL 46.1, 46.2, 48, 61, 75-82, 84-90, 92-98, 100, 102, 105, 105.1, 105.2, 106-112, 114, 120, 121, 123-126, 128, 130, 130.1, 130.2, 131, 134, 136, 137, 139, 140, 142-145, 147-150, 154, 157.1, 157.2, 158,...
  • Page 374 Each utility is operated by selecting menus displayed on the color LCD touch panel. Each of these menus has a tree structure classified by function. Selecting a menu Transition of Modes in DRYPIX 4000 item at a certain menu displays the menu below.
  • Page 375 [5-1] SET COUNTERS [14-3-3] FORMAT [5-2] DISPLAY LIST [14-4] [6] ECONOMY MODE (1/3) [15] MAMMO.QC [6-1] SAVE POWER [6-2] CALENDAR [6-3] DETAIL [6-3-1] TIME OF OFFICE CLOSED [6-3-2] TRANSITION TIME [6-3-3] SCHEDULER MU-2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 376 15 seconds.  Ending the U-Utility At the U-Utility main menu, touch [EXIT] on the operation panel.  Starting from the Routine Mode Touch the [UTILITY] button on the operation panel. MU-3 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 377 • The number of prints is fixed at one. <IMPLEMENTATION OF CHANGES> <OPERATIONS> The changes made will be effective immediately. Select the test pattern. [SMPTE]/[17-Steps]/[User Settable]/[Spatial Resolution] Select the film tray. [TRAY1]/[TRAY 2] MU-4 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 378 To perform priority printing, specify the job, and select [URGENT PRINT]. To delete a registered job, specify the job and select [DELETE]. To delete all registered jobs, select [DELETE ALL]. Select [YES] or [NO]. [YES] → The selected item is executed. MU-5 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 379 Select [CLEAR TRAY 1] or [CLEAR TRAY 2]. Select [YES] or [NO]. [YES] → The film count of the selected tray is cleared. <IMPLEMENTATION OF CHANGES> The changes made will be effective immediately. MU-6 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 380 (Even if the other mode on this menu is set) <OPERATIONS> Select [STAND-BY] or [SLEEP]. → The mode selected will be executed immediately. <IMPLEMENTATION OF CHANGES> The changes made will be effective immediately. MU-7 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 381 • If the same time is set in both settings, “[6-3-1] TIME OF OFFICE CLOSED” will be given priority. <IMPLEMENTATION OF CHANGES> The changes made will be effective immediately. MU-8 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 382 Enter the system date and time (year/month/day/hour/minute). Select the key touch tone. <IMPLEMENTATION OF CHANGES> [ON]/[OFF] The changes made will be effective immediately. Select the volume. [HIGH]/[MEDIUM]/[LOW] <IMPLEMENTATION OF CHANGES> The changes made will be effective immediately. MU-9 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 383 Enter the print ID to be reprinted. <REMARKS> Enter the print ID printed as the annotation on the film. Set the number of copies. → Images are reprinted after the U-Utility ends. MU-10 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 384 → The number of films remaining of the tray selected changes. <IMPLEMENTATION OF CHANGES> <IMPLEMENTATION OF CHANGES> The changes made will be effective when the [ENTER] button is touched. The changes made will be effective immediately. MU-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 385 : The measured results are saved, and return to the tray selection window. [ENTER] • [CANCEL] : The measured results are not saved, and return to the tray → [QC MAIN MENU] screen is displayed. selection window. MU-12 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 386 Enter the 100 times values of “Density 2” measured using the external [(blank)]/[PASS]/[FAIL] densitometer. Enter the 100 times values of “Density 3” measured using the external densitometer. <REMARKS> Use the [NEXT]/[BACK] button to switch between pages. MU-13 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 387 M-Utility or DPX7 PC Tool function beforehand. • [CANCEL] : The output results are not stored and return to the [BUILT-IN DENSIOMETER] screen. {MU:3.3 [1-1-2-5-2]_Enabling Step 4}, {MU:4.7 [PC1-2-9-12-1]_Enabling Step4} Perform the above procedure for [TRAY 2]. MU-14 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 388 35x43 cm: Format A; 304.0 mm, Format B; 406.0 mm 26x36 cm: Format A; 304.0 mm, Format B; 202.0 mm 25x30 cm: Format A; 202.0 mm, Format B; 202.0 mm 20x25 cm: Format A; 156.0 mm, Format B; 202.0 mm MU-15 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 389 • The LUT number should be selected only when the following is selected: [TG18-QC]/ [TG18-PQC]/ [TG18-PQC(HIGH)]/ [TG18-UN80]/ [TG18-UN10]/ [TG18-UNL80]/ [TG18-UNL10] • For [17-Steps]/[Grid]/[Spatial Resolution], the film is output in Dmax=3.6 and Dmin=0.2, without any tone processing. MU-15.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 390 MU-15.2 Check the output results. MU-15.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 391 → Jobs accumulated in the equipment are listed. To display detailed job information, specify the desired job and touch [DETAIL]. → Detailed information of the selected job is displayed. MU-16 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 392 → The “Under Logging” message appears on the operation panel and log data is saved in the HDD of the equipment. This may take up to five minutes according to the log information volume. MU-17 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 393 Set DICOM log [1-1-3-4] Nonvolatile Memory [1-4-5] Set Mammo (For main unit software version V1.1 or [1-1-4] Check Files later) [1-1-5] Check Version [1-1-6] Set Counters [1-1-7] Load System Files (from USB) MU-18 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 394 [4-3-4] Initialize Scanner [2-8] SMPTE [4-4] Diagnosis [2-9] User Settable [4-4-1] Initial Check [2-10] Spatial Resolution (For main unit software version V2.0 or [4-4-2] PRN Board Test later) [4-4-3] Edge Sensor Monitor MU-19 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 395 [5-7-2] Sensor Monitor [6] Heat-Developer [6-1] Temperature [6-2] Heating [6-3] Fan Operation [6-4] Temp. Control [6-5] Set Heater Temp. [6-6] Power Supply Voltage [7] Skip Initialize [7-1] Eject Film Remaining [7-2] Developer MU-20 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 396 Touching the operation panel after the software version number disappears is invalid. In this case, restart the equipment, display the software version number, or enter the routine mode and then start the M-Utility. MU-21 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 397 : Returns to the routine mode after re-initialization self-diagnosis • Start from abnormal mode : Returns to the abnormal processing screen for shutdown • If mechanical parts are operated, re-initialization self-diagnosis is carried out after M-Utility ends. MU-22 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 398 The changes made will be effective after the equipment is rebooted. [Clear base/HL]/[Blue base/HL]/[Blue base/ML] <NOTE> [Blue base/ML] is available from main unit software version V2.0 or later. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-23 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 399 (For main unit software version V1.1 or later) For the equipment with main unit software version V3.0 or later, the equipment can be started without disabling use of the film tray because the shutter presence check can be skipped. MU-24 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 400 Select [Recognize position on 8x10 (20x25)]. [Enable]/[Disable] <NOTE> When setting [Enable], RMI (Rotate Mammo Image) mode must separately be set at “[1-4-5] Set Mammo” for each client sending Mammo images. {MU:3.3 [1-4-5]_Set Mammo} Select [Spatial Resolution]. [Enable]/[Disable] MU-24.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 401 Select the target density step. [Density 1]/[Density 2]/[Density 3] Enter the density value applied to the density step. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-24.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 402 If both DI-HL films and DI-ML films of the same size are loaded and [Reject] is selected, the film replenish screen will be displayed when DI-HL film runs out. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-25 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 403 • [YES] : Initialization is executed. • [NO] : The selected menu is not executed and return to the previous display. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-26 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 404 SND board. • [NO] : Data is not saved and returns to the previous screen. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-27 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 405 MU-28 [1-1-5] Check Version [1-1-6] Set Counters Same as “[5] SET COUNTERS” of the U-Utility. <FUNCTION> {MU:2.3 [5]_SET COUNTERS} Command for displaying software/hardware version list.  Example of Display MU-28 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 406 Remove the lower front cover and lower front inside cover. The changes made will be effective after the equipment is rebooted. Connect the USB memory to the USB cable connector for servicing. MU-29 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 407 Select [YES] or [NO]. • [YES] : After “Wait for a while.” appears, the equipment is rebooted. • [NO] : The selected menu is not executed and return to the previous display. MU-30 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 408 • [YES] : Installation starts. • [NO] : The selected menu is not executed and return to the previous display. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-31 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 409 • [NO] : The selected menu is not executed and return to the previous display. <IMPLEMENTATION OF CHANGES> <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment rebooted. The settings made will be effective immediately. MU-32 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 410 The changes made will be effective after the equipment is rebooted. the equipment is started up. <INSTRUCTIONS> Confirm details such as IP address and subnet mask with the network administrator of the installation site. MU-33 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 411 The changes made will be effective after the equipment is rebooted. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. [1-4-1-4] Mac Address <FUNCTION> The MAC address of the MTH board is displayed. MU-34 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 412 • Space for the first digit <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-35 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 413 Input range: 0 to 65535 <IMPLEMENTATION OF CHANGES> <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. The changes made will be effective after the equipment is rebooted. MU-36 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 414 → The test to check network connections is executed. <IMPLEMENTATION OF CHANGES> If connection is normal, the following screen (example) is displayed. The settings made will be effective after the equipment is rebooted. MU-37 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 415 : Only high density (20pix/mm recording) images are used. • [ST+HI] : Both standard (10pix/mm recording) and high density (20 pix/mm recording) images are used. <IMPLEMENTATION OF CHANGES> The settings made will be effective after the equipment is rebooted. MU-37.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 416 MU-37.2 BLANK PAGE MU-37.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 417 Command for setting the display type of the film size displayed on the operation panel. [OFF] → [ENT] <DEFAULT> → The buzzer stops. [inch] <OPERATIONS> Select the display type. [inch]/[cm]/[Japanese] <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-38 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 418 → When the arrow mark is touched at the bottom right, icon positioning is carried out, and the [Set Main Panel] display returns. Execute “[1-5-8] Show Position” and check that the touch coordinates are displayed correctly. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-39 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 419 → The equipment internal data is saved in the USB memory. <REMARKS> For [Reprint Image], the additional information is also saved at the same time. Check that the message “Completed.” appears, and remove the USB memory. Reinstall the removed cover. MU-40 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 420 Reinstall the removed cover. Connect the USB memory to the USB cable connector for servicing. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. [Load from USB] MU-41 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 421 [TRAY1]/[TRAY 2] Enter the number of films to be printed (1 to 150). Enter the number of films to be printed (1 to 150). Check the printing results. Check the printing results. MU-42 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 422 Enter the number of films to be printed (1 to 150). [2.64]/[3.0]/[3.3]/[3.6] Check the printing results. Enter the number of films to be printed (1 to 150). Enter the flat density value (1 to 399). Check the printing results. MU-43 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 423 Enter the printing start bin number (1 to 4). Enter the printing end bin number (1 to 4). Enter the number of films to be printed (1 to 150). Check the printing results. MU-44 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 424 Enter the number of films to be printed (1 to 150). Select the interpolation type. [SHARP]/[MEDIUM]/[SMOOTH] Check the printing results. Select the interpolation method. [CUBIC]/[NONE] Enter the number of films to be printed (1 to 150). Check the printing results. MU-45 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 425 • The output film is printed with 8-frame images from LUT1 to LUT8 in the order of top left to bottom right in the landscape format. <DEFAULT> [Copies]: 1 (At startup of equipment) MU-46 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 426 [Copies]: 1 (At startup of equipment) <OPERATIONS> Select the film tray. [TRAY1]/[TRAY 2] Select the Dmax. [2.64]/[3.0]/[3.3]/[3.6] Enter the number of films to be printed (1 to 150). Check the printing results. MU-46.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 427 MU-46.2 BLANK PAGE MU-46.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 428 [TRAY1]/[TRAY 2] To change the shift value for high density correction, select [Dmax ↑ ↓]. [4] to [-3] Check the results of execution. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-47 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 429 1.38±0.05 1.38±0.05 1.38±0.05 1.38±0.05 1.56±0.05 1.56±0.05 1.56±0.05 1.56±0.05 1.74±0.05 1.74±0.05 1.74±0.05 1.74±0.05 1.92±0.05 1.92±0.05 1.92±0.05 1.92±0.05 2.10±0.07 2.10±0.07 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.10 2.40±0.10 2.43±0.10 2.46±0.07 2.70±0.10 2.70±0.10 2.95±0.10 2.64±0.07 3.00±0.10 3.30±0.20 3.60±0.20 MU-48 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 430 Check the input value of each step, and start correction. → “Wait for a while.” appears. Check the results of execution. → “Completed.” appears on the display. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-49 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 431 • [YES] : The calibration table is cleared. • [NO] : The selected menu is not executed and return to the previous display. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-50 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 432 Check the input values of each point, and start correction. → “Wait for a while.” appears. Check the results of execution. → “Completed.” appears on the display. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-51 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 433 Select the action. [ON]/[OFF] Select the power. Check operations. [High]/[Middle]/[Low] Select the action. <IMPLEMENTATION OF CHANGES> [ON]/[OFF] The settings will be effective immediately. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-52 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 434 • The changes in the value entered can be calculated by: (Value entered) x C x 10 ÷ 37000 (mm) Output and check the grid pattern again. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-53 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 435 MU-54  Specified Value (C) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 300.0±1.2 300.0±1.2 200.8±1.2 200.0±1.2 MU-54 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 436 If out of the specified value, enter the scanning position adjustment value. (0 to ±120) <REMARKS> Enter the adjusting values in units of 0.1 mm. Output and check the grid pattern again. <IMPLEMENTATION OF CHANGES> The settings will be effective immediately. MU-55 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 437 MU-56  Specified Value (B) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 27.0±1.0 32.3±1.0 51.1±1.0 50.5±1.0 MU-56 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 438 Select [YES] or [NO]. • [YES] : Initialization is executed. • [NO] : The selected menu is not executed and return to the previous display. <IMPLEMENTATION OF CHANGES> The settings made will be effective immediately. MU-57 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 439 Command for executing initialization diagnosis of the PRN board, and fuse and memory check. <REMARKS> Execution time: Approx. 1 minute and 30 seconds. <OPERATIONS> Diagnosis starts. → “Wait for a while” appears. Check the results of execution. → “Completed.” appears on the display. MU-58 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 440 • The greater the difference between [maximum value] - [minimum value], the  Example of Display more the film will be conveyed at an angle. <NOTE> Check the tilt of the recorded images on the grid patterns output. MU-59 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 441 When the film is moved to the back of the equipment, the [Current value] decreases. When moved to the front, the value increases. Remove the film after checking, and close the upper conveyor unit open/close guide and upper right cover. MU-60 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 442 Enter the number of remaining films to be set for film tray 1. If tray 2 is available, enter the number of remaining films in the same way. <IMPLEMENTATION OF CHANGES> The settings made will be effective immediately. MU-61 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 443 Select the Speed. (Cannot select at ME1.) • Not all operations (STOP/CW/CCW) can be selected for some motors. • The motor will not stop driving unless [STOP] or re-initialization is performed. [High Speed]/[Low Speed] Check the selected operation. MU-62 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 444  When [INITIALIZATION] is selected Select [YES] or [NO]. • [YES] : The conveyance speed is initialized. • [NO] : The selected menu is not executed and return to the previous display. MU-63 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 445 MU-64  Specified Value (F) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 413.0±1.2 226.5±1.0 225.5±1.0 225.5±1.0 MU-64 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 446 The grip state will continue unless the [Home Position] operation or re-initialization is performed. Select the actuator. [SOLA11]/[SOLA21]/[SOLD1]/[PB11]/[PB21]/[SVB11]/[SVB21] <OPERATIONS> Select [ON] or [OFF]. [MD2] Check the selected operations. Check individual operations in the order of [Home Positioning] → [Grip]. MU-65 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 447 Suction cup arm upper dead- Suction cup arm is at Suction cup arm is not (SND board F3) point detection sensor (Lower) upper dead-point at upper dead-point READY Polygon motor Not Ready Ready MU-66 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 448 Select the film tray. [TRAY1]/[TRAY 2] Select [START]. → If errors are detected, the number of errors is displayed. Select [STOP]. <NOTE> The loop back test is repeatedly executed until [STOP] is selected. MU-67 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 449 → If errors are detected, “Failed.” appears on the display. Select [STOP]. Select [STOP]. <NOTE> → “Completed.” appears on the display. The inter board communication test is repeatedly executed until [STOP] is selected. MU-68 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 450 Pull out the film tray, and set the barcode to be tested on the film tray. Set a used film pack or a new one. Insert the film tray into the equipment and select [Lock Tray]. MU-69 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 451 4th bin film release sensor Film is at sorter exit of bin Film is not at sorter exit of bin 4 Sorter right cover interlock Sorter right cover is open Sorter right cover is switch closed MU-70 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 452 Check the selected operation. {MU:[6-1]_Temperature} After checking, return temperature control to normal operations. [ALL] → [intermittent] <REMARKS> To return temperature control to normal operations, “[6-4] Temp. Control” can be set to “ON” instead. MU-71 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 453 [Group A]/[Group B] <REMARKS> • [Group A]: FANG1, FANG3 • [Group B]: FANG2 Select voltage. [14V]/[16V]/[18V]/[20V]/[22V]/[24V] Select the Action. [ON]/[OFF]/[intermittent] Check the selected operations. After checking operations, set “[6-4] Temp. Control” to “ON”. MU-72 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 454 • [YES] : The power voltage selected is set. • [NO] : The power voltage selected is not set and returns to the previous screen. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. MU-73 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 455 <IMPLEMENTATION OF CHANGES> Select the skip type. [Skip]/[Go] The settings made will be preserved until the equipment is rebooted. <IMPLEMENTATION OF CHANGES> The settings made will be preserved until the equipment is rebooted. MU-74 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 456 • By using the DI Tool, files will be saved in the “Indv” folder and “LOG” folder in the folder of the selected printer name, which is in the folder of “C:\ Program Files\FujiFilm\DRYPIX\Printers” of the PC for servicing. In this chapter, these folders are referred to as “Indv” folder and “LOG” folder.
  • Page 457 [File Save/Load] of the [Control] function or [Printer => PC] of the [Data Transfer] function. After settings and changes, there is a need to return the changed file to the equipment. MU-76 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 458 / button for changing values.  Confirming Values Set After changing a value at “Item”, press the <Enter> key on the PC keyboard or move the cursor to another item to confirm the value set. MU-77 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 459 PC Tools can be used on the DI Tool, delete the shortcut icons of the DPX7 PC Tool and DPX PC Tools on the desktop and start menu of the PC for servicing. MU-78 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 460 <REMARKS> when deletion completes, click [Details...] and note down the files and The DI Tool will be saved in the “C:\Program Files\FujiFilm” directory. folders which could not be deleted. After completing the following steps, delete the files and folders noted down.
  • Page 461 When installation completes normally, the [Setup Complete] screen appears. <REMARKS> Click [Start] from the Windows taskbar, then [Settings] → [Control Panel]. The DI Tool will be saved in the “C:\Program Files\FujiFilm” directory. Double-click the [Add/Remove Programs] icon. Click [Finish]. Click [Add/Remove Windows Components].
  • Page 462 MU-81  Setting the FTP Site Directory of the PC Set the folder name installing the DI Tool (C:\Program Files\FujiFilm\ DRYPIX) at [Local Path:] , and select the checkboxes of [Read], [Write], Click [Start] from the Windows taskbar, then [Settings] → [Control and [Log visits].
  • Page 463 Click the [Numbers] tab. <NOTE> If as a result of the above selection, the same symbol is selected for [Digit grouping symbol] and [Decimal symbol], change the symbol for [Digit grouping symbol]. MU-82 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 464 Click the [Time] tab. Click the [Date] tab. Check that [Time separator] is “ : ” (colon). Check that [Date separator] is “ / ” (slash). Click [OK]. Close the [Control Panel] window. MU-83 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 465 From the Windows taskbar, click [Start] → [Settings] → [Control Panel]. Double-click [Network and Dial-up Connections] → Right-click [Local Area Connection] → [Properties] → Double-click [Internet Protocol (TCP/IP)]. [OK] → [OK] Close all windows. MU-84 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 466 → Start the DPX7 PC Tool function. After starting, the DPX7 PC Tool function screen will be displayed. → The screen for entering the printer name (Host Name) to be registered appears. Enter the Host Name set for the equipment connected. Select [DRYPIX 4000] for [Model]. [OK] MU-85 DRYPIX 4000 Service Manual 006-267-05...
  • Page 467 → The [HostInformation] screen appears. Enter the IP Address of the equipment and subnet mask → [OK]. → This completes preparations for enabling communications between this equipment and DPX7 PC Tool function. MU-86 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 468 To obtain log data, refer to “5.10 Acquiring Log Files” and check the acquired log data files. → Reading of individual data starts. {MU:4.7_DPX7 PC Tool Function Command Details}, {MU:5.10_Acquiring Log Files} MU-87 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 469 → After transfer of individual data ends, the [File transfer is completed.] message appears, and the individual data is saved in the HD of the equipment. → As communication is cut off when the equipment is rebooted, the [LOGIN Failure] screen appears. [OK] MU-88 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 470 Click [Exit] on the DI Tool main screen to end the DI Tool. If directory settings of the FTP site were changed at step (3) of “4.3.1 Connecting the PC for Servicing to the Network”, set back the original settings. MU-89 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 471 Up to 128 establishments can be registered.  Registering New Establishments Right-click [Equip Management] of [Equipment list] → [Add] → The [Add EstablishmentName] screen for entering the name of the establishment to be registered appears. MU-90 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 472 • When a printer is registered, a folder named “Establishment name_Printer name” will be created in the “C:\Program Files\FujiFilm\DRYPIX\Printers” folder. Enter the establishment name → [OK] → The establishment name registered by copy/paste will be added to [Equipment list].
  • Page 473 Right-click the name of the printer to be copied from [Equipment list] Enter the printer name and select [DRYPIX 4000] for [Model] → [OK] → [Copy] → The registered printer name is added to the establishment selected from [Equipment list].
  • Page 474 For equipment with main unit software version V3.0 or later at shipment, “MammoQCTest” is registered as default. If the version has been upgraded from an earlier version, read equipment data and add and register new clients. MU-93 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 475 : Settings for clients other than the above. QC-TEST : Name of default client (AE Title) used in U-Utility QC test pattern output. MammoQCTest : Name of default client (AE Title) used in U-Utility Mammo QC test pattern output. MU-93.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 476 MU-93.2 BLANK PAGE MU-93.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 477 “MammoQCTest” cannot be changed. (If the main unit software version has been upgraded from V2.0 or earlier to V3.0 or later, it will also not be possible to delete “MammoQCTest” newly registered manually.) MU-94 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 478 [PC1-2-5] Default Client [PC1-2-6] Real Dmax on film (For DI Tool software version V2.0 or later) [PC1-2-7] Requested Dmax less than 3.6 (For DI Tool software version V2.0 or later) [PC1-2-8] Printer MU-95 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 479 [PC1-2-9-19] Recognize position on 8x10 (20x25) (For [PC1-3-2-5] Magnification Type DI Tool software version V3.0 or later) [PC1-3-2-6] Requested Image Size (0=None) [PC1-2-10] Tray1/Tray2 [PC1-3-2-6-1] Default Requested Image Size [PC1-2-11] Sorting by Film Size MU-96 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 480 [PC1-3-4-14] Print Priority [PC1-3-4-15] Resolution [PC1-3-4-16] Default Film Destination [PC1-3-4-17] Film Destination [PC1-3-5] Annotation [PC1-3-5-1] Annotation Height [PC1-3-5-2] Annotation Font [PC1-3-5-3] Annotation size [PC1-3-5-4] Upper Left/Upper Center/Upper Right/ Lower Left/Lower Center/Lower Right MU-97 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 481 [PC6-9] User Settable [PC8-2-1-2] Motor Operation [PC6-10] Spatial Resolution (For DI Tool software version V2.0 or later) [PC8-2-1-3] Grip [PC8-2-1-4] Adjusting Subscanner [PC8-2-1-5] Other Actuators [PC8-2-1-6] Solenoids [PC8-2-1-7] Sensor Monitor [PC8-2-2] Sensor Monitor MU-98 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 482 Indv. Data [PC9-2] System Config [PC9-2-1] Set Date/Time. [PC9-2-2] Save Config. [PC9-2-3] Initialize [PC9-2-4] Reboot [PC9-2-5] Set Counters [PC9-2-6] Set Remain. Films [PC9-3] Set Main Panel [PC9-3-1] Sound Test [PC9-3-2] Motion Speed MU-99 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 483 Command for setting the IP address of the equipment. {MU:3.3 [1-4-1-1]_IP Address} <REMARKS> • Input range: 0 to 255 • Unaccepted: “0.0.0.0”, “255.255.255.255”, no value is entered <OPERATIONS> Enter the IP address (decimal). MU-100 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 484 [1-4-1-3]_Gateway} <REMARKS> • Input range: 0 to 255 • Unaccepted: “0.0.0.0”, “255.255.255.255” • If no value is entered, it will be taken as incomplete setting. <OPERATIONS> Enter the default gateway address (decimal). MU-101 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 485 Import the desired files from the equipment at [Files] of [Data Transfer]. {MU:4.7 [PC2]_Data Transfer} Click the [+] mark on the left side of [Version]. → Various version, serial No., and power supply voltage information of the equipment are displayed. MU-102 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 486 • First character is a number • First character is a number [Update] [Update] After transferring individual data to the equipment, reboot the After transferring individual data to the equipment, reboot the equipment. equipment. MU-103 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 487 {MU:5.10_Acquiring Log Files} • Setting range: 30 to 3600 (default value: 300) [Update] [Update] After transferring individual data to the equipment, reboot the After transferring individual data to the equipment, reboot the equipment. equipment. MU-104 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 488 If both DI-HL films and DI-ML films of the same size are loaded and the print request is less than Dmax3.6, printing will start from DI-HL films. [Update] After transferring individual data to the equipment, reboot the equipment. MU-105 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 489 • Normally the default for the model and manufacturer names should Select the value to be set. be used (Model: DRYPIX4000, Manufacturer: FUJIFILM Corporation respectively). Where multiple printers are installed at a single location, • [0: Accept] : Uses DI-ML film each must be identified by a unique name determined in consultation...
  • Page 490 : By each film lot No. • [0:Everypack] : By each film pack After transferring individual data to the equipment, reboot the [Update] equipment. After transferring individual data to the equipment, reboot the equipment. MU-105.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 491 • [1:Enable] : Sorter is used. • [2400:High] • [0:Disable] : Sorter is not used. [Update] [Update] After transferring individual data to the equipment, reboot the After transferring individual data to the equipment, reboot the equipment. equipment. MU-106 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 492 [1-1-2-4]_Option/User Settable} <OPERATIONS> Import individual data beforehand. Select the required settings. • [1: Enable] : Enable • [0: Disable] : Disable [Update] After transferring the individual data to the equipment, reboot the equipment. MU-107 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 493 <OPERATIONS> Import individual data beforehand. Select the value to be set. • [1: Enable] : Enabled • [0: Disable] : Disabled [Update] After transferring individual data to the equipment, reboot the equipment. MU-108 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 494 [Mobile] in the [Option] setting menu is intended for use in Japan only. Do not change the default value [0: Stationary]. If changed, “02D2” error occurs, and the equipment will not start. MU-109 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 495 film tray inserted with the shutter, “Shutter present error” will be displayed. In this case, removing the shutter clears the error and resumes printing. [Update] After transferring individual data to the equipment, reboot the equipment. MU-110 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 496 EUREF standards, use according to the status of the country installed in. After transferring individual data to the equipment, reboot the equipment. [Update] After transferring the individual data to the equipment, reboot the equipment. MU-111 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 497 The [ML:blue (ML)] selection item is available from DI Tool software version V2.0 or later, and is effective for equipment with main unit software version V2.0 or later. [Update] After transferring individual data to the equipment, reboot the equipment. MU-111.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 498 MU-111.2 BLANK PAGE MU-111.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 499 Import individual data beforehand. Select the value to be set. • [0:not indicate] : Ignore the warning • [1:indicate] : Send error message [Update] After transferring individual data to the equipment, reboot the equipment. MU-112 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 500 • [1:enabled] : Send report • [1:indicate] : Send error message [Update] [Update] After transferring individual data to the equipment, reboot the After transferring individual data to the equipment, reboot the equipment. equipment. MU-113 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 501 [Yes], otherwise select [No]. FUJIFILM HI-C655QA HI-C655D CR-IR346CL (Console for FCR XG-1) CR-IR348CL (Console for FCR 5000 seires) Synapse CR No [Update] After transferring individual data to the equipment, reboot the equipment. MU-114 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 502 Details of errors are sent to the client, without changing the film. • [21317: 5345H (F)] [Update] Details of errors (unique values for FUJIFILM systems) are sent to the client, After transferring individual data to the equipment, reboot the without changing the film.
  • Page 503 After transferring individual data to the equipment, reboot the After transferring the individual data to the equipment, reboot the equipment. equipment. <NOTE> For the user to reprint, the user ID needs to be registered. {MU:5.1_Registering User ID} MU-116 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 504 • [0: 27.9x35.6 cm] : 27.9x35.6 cm • [1: 25.7x36.4 cm] : 25.7x36.4 cm After transferring individual data to the equipment, reboot the equipment. [Update] After transferring individual data to the equipment, reboot the equipment. MU-117 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 505 After transferring individual data to the equipment, reboot the <OPERATIONS> equipment. Import individual data beforehand. Select the value to be set. [1:SHARP]/[2:MEDIUM]/[3:SMOOTH]/[4:modality] (Follows the parameters specified by the client) [Update] After transferring individual data to the equipment, reboot the equipment. MU-118 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 506 Image or Combined Print Image has been decimated to fit. *1: If B604H(W) is ignored at Protocol setting, 0000H (S) is returned. {MU:4.7 [PC1-3-1-3]_Image Size is Lager than Imagebox (B604H Warning)} MU-119 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 507 Command for specifying the length of the image line printed in one image frame. <OPERATIONS> Import individual data beforehand. Select the length. (Range: 0 to 8800) [Update] After transferring individual data to the equipment, reboot the equipment. MU-120 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 508 Default LUT <FUNCTION> Command for setting the default LUT number. <OPERATIONS> Import individual data beforehand. Select the LUT number. [1] to [8] [Update] After transferring individual data to the equipment, reboot the equipment. MU-121 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 509 Set the shift density in multiples of 100. (range: -100 to 100) Follow the rule of Min. Density<Density ± Shift<Max. Density. • [Contrast] Set the contrast at the tuning point in multiples of 100. (range: 10 to 400) MU-122 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 510 The total of the “[PC1-3-3-6] Reflective Ambient Light” and “[PC1-3-3-5] Illumination” values should be within 4000. [Update] After transferring individual data to the equipment, reboot the [Update] equipment. After transferring individual data to the equipment, reboot the equipment. MU-123 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 511 Import individual data beforehand. Select the value to be set. • [0: printer] : Printer side • [1: modality] : Client side [Update] After transferring individual data to the equipment, reboot the equipment. MU-124 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 512 • [0: printer] : Printer side • [1: modality] : Client side After transferring individual data to the equipment, reboot the [Update] equipment. After transferring individual data to the equipment, reboot the equipment. MU-125 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 513 After transferring individual data to the equipment, reboot the Set the width of the trim in pixels. (range = 1 to 9) equipment. [Update] After transferring individual data to the equipment, reboot the equipment. MU-126 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 514 • When the output image size (width of image) on the film is specified (Requested Image Size) in the image data sent from the client. [Update] After transferring individual data to the equipment, reboot the equipment. MU-127 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 515 Select the film base color. [1:8IN*10IN]/[2:10IN*14IN]/[3:14IN*14IN]/[4:14IN*17IN]/[5:10IN*12IN] [1:blue]/[2:clear] <NOTE> [Update] Do not select [3:14IN*14IN]. After transferring individual data to the equipment, reboot the equipment. [Update] After transferring individual data to the equipment, reboot the equipment. MU-128 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 516 Import individual data beforehand. Select film surface/back. • [0:OFF(Normal)] : Glossy side to back • [1:ON(Mirror)] : Glossy side to front [Update] After transferring individual data to the equipment, reboot the equipment. MU-129 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 517 : Standard (10 pix/mm recording) • [1: High] : High density (20 pix/mm recording) • [2: modality] : Follows the parameters specified by the client [Update] After transferring individual data to the equipment, reboot the equipment. MU-130 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 518 [Default Film Destination] but the bin number is not specified by the client, or when [printer] is selected at [Default Film Destination]. After transferring individual data to the equipment, reboot the equipment. MU-130.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 519 MU-130.2 BLANK PAGE MU-130.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 520 • If the same annotation print settings are set for the same position on the film, the output priority order will be (1) → (2) → (3). • If the CR extension format is set, do not set annotation. {MU:4.7 [PC1-3-1-5]_Use Extention Format} MU-131 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 521 : Font used by the equipment’s system. • [MS_Gothic] : MS Gothic font • [MS_Mincho] : MS Mincho font <NOTE> Be sure to select [System]. [Update] After transferring individual data to the equipment, reboot the equipment. MU-132 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 522 {MU:5.3_Setting Annotation/ List of Macro Definitions} • [Lower Right] : Character string printed on the lower right corner of the film [Update] After transferring individual data to the equipment, reboot the equipment. MU-133 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 523 (Used mainly for loading from FDs.) [Printer => PC] Transfers data files from the equipment to the PC for servicing. (*1): C:\Program Files\FujiFilm\DRYPIX\Printers\Establishment name_Printer name\ Indv <NOTE> As data files on FDs cannot be transferred to the equipment directly, transfer in the following order, “FD”...
  • Page 524 Backup log file Event AutoChk Event log file CHKLST PCUTL HW AutoCheck setting file PCUTL log file Result HW AutoCheck execution result file Driver Driver log file Main Main control log file MU-135 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 525 If using a FD, remove it from the FDD. If files were transferred to the equipment, reboot the equipment so that the settings of the transferred file are made effective. {MU:4.7 [PC9-2-4]_Reboot} → The equipment is rebooted. MU-136 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 526 • Density measurement data file (density.csv) • Event log (EventLog.txt) • [QC Data] • QC results storage file (QC_Result.csv) → When file transfer is completed, the [File transfer is completed.] screen will be displayed. [OK] MU-137 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 527 • Tray : Tray number (Trays 1 or 2 in which film was replaced) • Detail : Detailed code (Same code as event log recording) • Barcode : Barcode (Barcode data read) MU-138 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 528 : Acquires user acquired logs <NOTE> Clicking [Clear] deselects the log file selected at [Select Log Type]. → When file transfer is completed, the [File transfer is completed.] screen will be displayed. [OK] MU-139 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 529 Because files not related to the editing function of the DPX7 PC Tool function are not displayed, less files will be displayed with [PC]. However there are some files displayed only by [PC]. MU-140 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 530 If using a FD, remove it from the FDD. If files were transferred to the equipment, reboot the equipment so that the settings of the transferred file are made effective. {MU:4.7 [PC9-2-4]_Reboot} → The equipment is rebooted. MU-141 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 531 → When file transfer is completed, the [File transfer is completed.] screen will be • The last image file transferred to the equipment is output by “User displayed. Settable”. [OK] <REMARKS> Clicking [Preview] starts “Paint” (mspaint.exe), allowing the image files selected to be checked. MU-142 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 532 “Printer name” → [Upgrading] → Select “CD-ROM drive” → Select [PC] [OK] at [File Copy To] → [Copy] → The main unit software will be copied in the FTP folder (C:\Program Files\ FujiFilm\DRYPIX). MU-143 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 533 • Do not remove the USB memory until the [File Copy Finish!!] screen is [OK] displayed. → The main unit software will be copied to the “DRYPIX4000” folder of the USB memory. MU-144 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 534 “Printer name” → [Control] → [System Config] → [Reboot] → [Reboot All] → [Reset] {MU:4.7 [PC9-2-4]_Reboot} → The equipment reboots. As communication is cut off when the equipment is rebooted, the [LOGIN Failure] screen appears. MU-145 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 535 (ii) Reboot the equipment from the PC for servicing. {MU:4.7 [PC9-2-4]_Reboot} (iii) Set the system date and time. {MU:4.7 [PC9-2-1]_Set Date/Time.} (iv) Set the film counter. {MU:4.7 [PC9-2-5]_Set Counters} (v) Set the number of remaining films. {MU:4.7 [PC9-2-6]_Set Remain. Films} MU-146 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 536 “Printer name” → [Control] → [System Config] → [Reboot] → [Reboot All] → [Reset] {MU:4.7 [PC9-2-4]_Reboot} → The equipment reboots. As communication is cut off when the equipment is rebooted, the [LOGIN Failure] screen appears. [OK] MU-147 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 537 Use as instructed only when requested by the Service headquarters. <OPERATIONS> “Printer name” → [GET LOG] → The operation state of the software (dicom.log) is displayed. Communication with the equipment is terminated when monitoring and display starts. MU-148 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 538 Select one condition of the enlargement/reduction processing parameter set for the selected client to perform test printing from [Sharp], [Smooth], [Medium], and [None]. <REMARKS> With [None], no enlargement/reduction processing is performed. MU-149 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 539 [PC9-1-3]_Indv. data} <OPERATIONS> Import individual data. {MU:4.7 [PC9-1-3]_Indv. data} Select the film tray. [TRAY1]/[TRAY2] Enter the number of films to be printed (1 to 150). [OUTPUT] → The 24-steps pattern is printed. MU-150 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 540 {MU:4.7 [PC9-1-3]_Indv. data} {MU:3.3 [2-2]_17-Steps} Select the film tray. [TRAY1]/[TRAY2] Enter the number of films to be printed (1 to 150). Select the Dmax. [2.64]/[3.0]/[3.3]/[3.6] [OUTPUT] → The 17-steps pattern is printed. MU-151 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 541 Select the film tray. [TRAY1]/[TRAY2] Enter the number of films to be printed (1 to 150). Select the Dmax. [2.64]/[3.0]/[3.3]/[3.6] Enter the flat density value (1 to 399). [OUTPUT] → The flat pattern is printed. MU-152 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 542 Enter the number of films to be printed (1 to 150). Enter the number of films to be printed (1 to 150). [OUTPUT] Select the Dmax. → The cleaning film is printed. [2.64]/[3.0]/[3.3]/[3.6] [OUTPUT] → The grid pattern is printed. MU-153 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 543 Enter the printing start bin number [First Output Bin #] (1 to 4). Enter the printing end bin number [Final Output Bin #] (1 to 4). [OUTPUT] → The flat pattern is printed to the sorter. MU-154 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 544 [PC9-1-3]_Indv. data} {MU:3.3 [2-7]_Uniformity} Select the film tray. [TRAY1]/[TRAY2] Enter the number of films to be printed (1 to 150). Select the Dmax. [2.64]/[3.0]/[3.3]/[3.6] [OUTPUT] → The uniformity measurement pattern is printed. MU-155 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 545 Test printing is performed under the various printing conditions set for the above selected client. Select [Image Matrix] (Number of frames). [1]/[2]/[4]/[6]/[8]/[12] Select [LUT Number]. [LUT1] to [LUT8] Select [Interpolaton type]. [SHARP]/[SMOOTH] /[MEDIUM] Select [Interpolation algorithm/method]. [NONE]/[CUBIC] [OUTPUT] → The SMPTE pattern is printed. MU-156 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 546 <REMARKS> Test printing is performed under the various printing conditions set for the above selected client. Select [Interpolation type]. [SHARP]/[SMOOTH]/[MEDIUM] Select [Interpolation algorithm/method]. [NONE]/[CUBIC] [OUTPUT] → The User Settable pattern is printed. MU-157 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 547 • This menu is available from DI Tool software version V2.0 or later. Select the Dmax. • This function is effective for equipment with main unit software version V2.0 [2.64]/[3.0]/[3.3]/[3.6] or later. [OUTPUT] → The spatial resolution pattern is printed. MU-157.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 548 MU-157.2 BLANK PAGE MU-157.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 549 • To display the correction values, click [Display]. → The measured density value of each pattern is displayed. • To change the shift value for high density correction, select [Adjust Dmax] and adjust. [4] to [-3] MU-158 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 550 V2.0 or later in both the DI Tool and equipment, select [3.6] from [Gradation Type]. [2.64]/[3.0]/[3.3]/[3.6] [Execute] → The 17-steps pattern is printed, and the 17-steps data is displayed on the DPX7 PC Tool function. MU-159 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 551 MU-160 [PC7-3] 24-Steps <FUNCTION> Command for outputting the 24-steps pattern using the current setting value. {MU:3.3 [3-5-1]_24-Steps} <OPERATIONS> Select the film tray. [Tray1]/[Tray2] [Execute] → The 24-steps pattern is printed. MU-160 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 552 The specified values for the input range of each step are as follows. • Should be between 0 and 399. • Should be above the density value of the previous step. [Execute] → Correction is executed. MU-161 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 553 Perform “[PC7-3] 24-Steps” beforehand, otherwise the [Calibration] function will [EXT. DEN Calibration] not be effective. {MU:4.7 [PC7-3]_24-Steps} → The calibration table is created.  Clearing the Calibration Table [Clear Calib. Table] → The calibration table is initialized. MU-162 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 554 Uniformity” using an external densitometer, and repeatedly enter the required number of measurement data. [Execute] → The correction data is cleared. (Number=Low Density/High Density: 15 each) {MU:4.7 [PC6-7]_Uniformity} [Execute] → Correction is executed. MU-163 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 555 Check that a low value is displayed for high density parts of the film, and a high value for low density parts. [End] → The display stops. MU-164 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 556 [PC8-1-1] Initialize Scanner <FUNCTION> [PC8-1] Check Scanner Command for initializing the main scanning width adjustment value and main scanning starting position adjustment value. {MU:3.3 [4-3-4]_Initialize Scanner} <OPERATIONS> [Execute] → Initialization is executed. MU-165 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 557 Import individual data beforehand. {MU:4.7 [PC9-1-3]_Indv.data} Output grid pattern using “[PC6-5] Grid”. {MU:4.7 [PC6-5]_Grid} Measure “C” of the output film and check that it is within the specified value. {Specified Value (C)} MU-166 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 558 MU-167  Specified Value (C) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 300.0±1.2 300.0±1.2 200.8±1.2 200.0±1.2 MU-167 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 559 If out of the specified value, check the [Starting Position (XXmmx10)] checkbox, and enter the starting position adjustment value. (0 to ±120) <REMARKS> Enter the adjustment value in units of 0.1 mm. [Execute] Output and check the grid pattern again. MU-168 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 560 MU-169  Specified Value (B) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 27.0±1.0 32.3±1.0 51.1±1.0 50.5±1.0 MU-169 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 561 [LD] Select the [Optical Power] (optical value). [High]/[Middle]/[Low] [Execute] → The LD value set is transferred to the equipment. [ON] → The LD lights up. [OFF] → The LD light goes off. MU-170 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 562 If problems occur, the [Error!!] screen is displayed. If problems occur, the [Error!!] screen is displayed. <REMARKS> <REMARKS> When self-diagnosis ends, the [Execute] button becomes active. When the PRN board check ends, the [Execute] button becomes active. MU-171 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 563 Surface] → [Film Suction] → [Upper Limit] → [Film Fanning] → [Film <FUNCTION> Release] → [Film Convey]. Command for performing individual operations of the removal mechanism. <REMARKS> {MU:3.3 [5-1-3]_Unit Operation} Can be returned to the home position from any position. MU-172 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 564 Select [Speed Condition]. (Cannot select at ME1.) [High Speed]/[Low Speed] <OPERATIONS> [Moving] → The selected motor rotates. Select [Motor type]. [MB12]/[MB22]/[MD1]/[ME1]/[MG1]/[MJ1] Select [Operation type]. [Stop] [Moving] → The selected motor stops. MU-173 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 565 [5-3]_Grip} Check individual operations in the order of [Home Positioning] → <REMARKS> [Grip]. After completing operations, it will remain in the gripped state unless [Home Positioning] is performed or communication is terminated. MU-174 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 566 → The conveyance speed is adjusted. Output the grid pattern again, and check that the subscanning length satisfies the specified value.  When [Initialize] is selected [Execute] → The conveyance speed is initialized. MU-175 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 567 MU-176  Specified Value (F) Position 35 x 43 cm size 26 x 36 cm size 25 x 30 cm size 20 x 25 cm size 413.0±1.2 226.5±1.0 225.5±1.0 225.5±1.0 MU-176 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 568 → The selected actuator operates. → The selected solenoid operates. Check the selected operation. Check the operations of the solenoid. [OFF] [OFF] → The selected actuator stops. → The selected solenoid stops. MU-177 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 569 • If [Single] is selected : The state of the sensor selected is displayed. • If [All] is selected : The state of all sensors is displayed. [OFF] → Sensor monitoring stops. MU-178 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 570 • If [All] is selected : The state of all sensors is displayed. • If [Single] is selected : The state of the sensor selected is displayed. [OFF] → Sensor monitoring stops. MU-179 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 571 Upper small cover interlock Upper small cover is Upper small cover is switch open closed Upper front cover interlock Upper front cover is Upper front cover is switch open closed MU-180 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 572 (Normally, pins 1-2 are short-circuited.) <NOTE> • Lower film tray: Short-circuit pins 2-3 of J4 and J5 of the SND board. (Normally, pins 1-2 are short-circuited.) The loopback test is repeated until [STOP] is selected. MU-181 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 573 • Execution time: Approx. 10 seconds/[Normal], Approx. 15 minutes/[Detail] • Applicable drive: Drive 1 to 5/[Normal], Drive 2, 3, 5/[Detail] → HDD test starts. Check the results of execution for Drive 1 to Drive 5. MU-182 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 574 → Inter board test starts. [STOP] → If problems are detected, the number of errors occurred is displayed at “Number of errors:”. <NOTE> The inter board communication test is repeated until [STOP] is selected. MU-183 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 575 → The measured temperature of each thermistor is displayed ten times larger. [START] The measured value is updated every 1.2 seconds. → Status lamp lighting tests start. [STOP] [STOP] → Temperature monitoring stops. → The status lamp goes off. MU-184 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 576 As [HG3] and [HG6] are not available, do not select them. [ON] → The selected heater heats up. Stop this heater. [OFF] Return all heaters to normal temperature control operations. [ALL] → [INTERMITTENT] MU-185 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 577 → The fan returns to normal operations. <REMARKS> The conditions for the fan to return to normal operations are as follows. • Selecting [intermittent] from the above menu operations. • Rebooting the equipment • Quitting M-Utility MU-186 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 578 Rebooting the equipment returns the setting to [ON]. Enter the initial targeted temperature value (100 to 130 °C). (In units of 0.1 °C) [SET] → The initial value of the targeted temperature of each heater changes. MU-187 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 579 When the data transfer is completed, the [Transfer Analysis Log completed.] screen is displayed. <NOTE> Executing [Transfer Analysis Log] saves the latest data files for analysis at this point in the PC for servicing. MU-188 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 580 When transfer ends, the [File transfer is completed.] screen is displayed. Executing [Display Error Log] creates a folder named with the date and time of log acquisition in the C:\Program Files\FujiFilm\DRYPIX\Printers\Establishment Change and backup the individual data. name_Printer name\LOG\Analysis Directory folder. Error log data (AppEvt.txt) will be saved in the “EventLog”...
  • Page 581 Enter the system date and time (year/month/day hour:miniute). <OPERATIONS> [Set] → The system date and time entered will be set. [Recover] → [Memory] → The current various configuration settings are saved in the HD of the equipment. MU-190 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 582 • Number of remaining film • User counter • Error log • Executing [Initialize (manufacture)] initializes the following data in addition to the above. • Various configuration data • Whether I/O tracer is executed or not MU-191 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 583 : Reboots the equipment. {MU:3.3 [1-1-8-2]_Reboot All} [Reset] → The equipment is rebooted. <NOTE> Executing “[PC9-2-4] Reboot” turns OFF the power of the equipment and displays the [LOGIN Failure] screen because communication is cut off. MU-192 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 584 → The total counter value of the equipment changes. <REMARKS> If the value entered at [Total Counter] is smaller than that at [Cumulative Count], it will be replaced with the value of [Cumulative Count]. MU-193 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 585 Command for setting the number of film remaining in each film tray. [Set] {MU:3.3 [5-1-2]_Set Remain.Films} → The file of “film_sheets.txt” is transferred to the equipment, and the number of films remaining in the equipment is changed. MU-194 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 586 [PC9-3-1] Sound Test <FUNCTION> Command for testing the buzzer sound function of the operation panel. {MU:3.3 [1-5-6]_Sound Test} <OPERATIONS> [ON] → The buzzer of the operation panel sounds. [OFF] → The buzzer stops. MU-195 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 587 • [BLINK] : Blinking • [OFF] : Off [Execute] → The settings are transferred to the equipment and are effective after the equipment is rebooted. To return the settings to default, click [Reset]. MU-196 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 588 [Film Counter] screen, [Film Counter] does not end.) <REMARKS> Select [Mode]. Click [CLEAR] to clear the displayed count. • [by date] : Specify the date range. • [Total] : Total count [Close] → [Film Counter] ends. MU-197 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 589 • Clicking the row name [AE Title], etc. sorts in the ascending or descending order at the character string of the row. • By selecting [Refresh] of the [View] menu, the display can be updated to the latest state. MU-198 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 590 : Priority order in printing is set to “Medium” • [Low] : Priority order in printing is set to “Low” [OK] → The priority order in printing is changed, and the [PrintJobList] screen is updated. MU-199 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 591 When transfer ends normally, the [File Transfer completed.] screen is displayed. <REMARKS> The log data transferred to the PC for servicing is saved in the “C:\Program Files\FujiFilm\DRYPIX\Printers\Establishment name_Printer name\Log\ AnalysisDirectory\date time of log acquisition” folder. [OK] → [END] MU-200 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 592 Backup PRT subsystem inter-communication log BKESN[date/time].csv Backup edge sensor raw data file BKM[date/time].dat Backup non-volatile memory MONESN[date/time].csv Edge sensor monitoring data file Startup.log Startup log Startuplog.bak Startup log (backup) drwtsn.log Dr. Watson log MU-201 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 593 However, any change to the value of [17-Steps Fog] at [Parameters] will not be saved and returns to default at the next execution. Click [Start]. → Check starts and displays the checking status sequentially in the [Results] field. MU-202 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 594 {MU:4.7 [PC8-2-3-4]_Inter Board Test} LAN Base Test LAN port test Pass if no problem is found in establishing {MU:4.7 [PC8-2-3-5]_LAN Base Test} communication via the LAN port. MU-203 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 595 [Comment] can be entered as required. → The [User.id] screen appears. <NOTE> The “1111” user ID is registered as a default. [OK] → The settings made are displayed at the [User.id] screen. MU-204 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 596 → The settings are saved in the “User.id” file. This file is saved in the “C:\ Program Files\FujiFilm\DRYPIX\Printers\Establishment name_Printer name\Indv” folder. After transferring the individual data (User.id) to the equipment, reboot the equipment. MU-205 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 597 After transferring the individual data to the equipment, reboot the equipment. <REMARKS> The reprint function can also be set to enable/disable using the M-Utility. [System Management] → [System Config.] → [Set Parameters] → [Reprint Function] {MU:3.3 [1-1-2-3]_Reprint Function} MU-206 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 598 [PC1-3-5-3]_Annotation Size} {MU:4.7 [PC1-3-5-1]_Annotation Height} <NOTE> • The character size for the [System] font is fixed at [14] points. • For 20 pix/mm recording, images are printed smaller than 10 pix/mm recording. MU-207 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 599 When long missing characters can be prevented by adjusting the printing area with portrait annotation character strings are set, etc., make sure no characters are missing. beforehand. MU-208 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 600 For details on printing client alias in the annotation character string, refer to “ Setting Client Alias”. %ALIAS% Alias of client FUJIFILM { Setting Client Alias} %REPRINT% Print ID used in the reprint function 1234 MU-209 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 601 “Printer name” → [Option] → [IP Address Alias] [OK] → The settings made are displayed at the [IPAddress_Alias] window. → The [IPAddress_Alias] screen appears. [Edit] → [Add] → The [IPAddress Alias] screen appears. MU-210 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 602 → The settings are saved in the text format “IPAddress_Alias.txt” in the “C:\ Program Files\FujiFilm\DRYPIX\Printers\Establishment name” folder. <REMARKS> “IPAddress_Alias.txt” is saved as individual data. After transferring the individual data (IPAddress_Alias.txt) to the equipment, reboot the equipment. MU-211 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 603 <REMARKS> The user settable image output function can also be set to Enable/Disable using the M-Utility. [System Management] → [System Config.] → [Set Parameters] → [Option] → [User Settable] {MU:3.3 [1-1-2-4]_Option/User Settable} MU-212 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 604 Test printing can be performed using the U-Utility or M-Utility. {MU:2.3 [2]_TEST PATTERN} {MU:3.3 [2-9]_User Settable} → When file transfer is completed, the [File transfer is completed.] screen is displayed. (vi) [OK] MU-213 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 605 [PC1-3-1-11]_Logging Client} Select [Client.log], and select the client name from the dropdown list. [View] → The DICOM communication log of the selected client is displayed. [Update] Transfer individual data (Dicom.dat) to the equipment. MU-214 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 606 [4.0] of [Density] (Dmax4.0) is provided in DI Tool software version V3.0 or later, and effective for equipment installing software version V3.0 or later. Select [Density] (maximum density) and [Color] (film base color). [OK] MU-215 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 607 fine-adjusted at the fine adjustment points is 3.6. <REMARKS> “sar_savedata.txt” saves the data creation date/time, GAMMA No., DMAX, DMIN, fine adjustment points and QL values at 48 points, and density values. This ends the adjustment of LUT. MU-216 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 608 LUT number of the selected client. Check that the adjustment values are reflected in the LUT number Click to close SAR MAKER. selected at step 13. Transfer the individual data to the equipment. MU-217 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 609 Enter the desired QL value in [QL]. [QL >> D] → The density value before adjustment is displayed in [Density (before)] and the density value after adjustment is displayed in [Density (after)]. (100-fold value) MU-217.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 610 MU-217.2 BLANK PAGE MU-217.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 611 : The directory of the DPX7 PC Tool function corresponding to the selection made at [Printer Target Directry] is displayed. • [Printer Target Directry] : The directory of the equipment is displayed. MU-218 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 612 Temporary directory in version upgrading data) Acquisition of Watson log Manufacture Reference, Update (Directory for saving individual data at fac- BackupLog Reference only For log file (Used in backup of logs) tory) program Reference, Update - MU-219 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 613 [Printer => PC] → The leading edge margin definition file (PRT_MARGIN.txt) is transferred to Reboot the equipment. the PC for servicing. “PRT_MARGIN.txt” is saved in the “C:\Program Files\FujiFilm\DRYPIX\ Printers\Establishment name_Printer name\Indv” folder. MU-220 DRYPIX 4000 Service Manual 006-267-05...
  • Page 614 Transfer the individual data of printer 2 from which weekly settings were copied to printer 2. “Printer name (printer 2)” → [Data Transfer] → [Indv] → [All] → [PC => Printer] Reboot the equipment. MU-221 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 615 Analyzer For design analysis when errors dicom.log DICOM log occur. dicom.bak DICOM log (Backup) Logs off when the monitor is dis- played. Display Error Log Error log view AppEvt.txt Event log (Text) MU-222 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 616 [Dmax] can be selected from 300, 330, 360, and 400. Enter the density values in [OD] column. <REMARKS> • Entry value range: 0 ≤ entry value ≤ Dmax. • Enter a 100-fold value of the density value. MU-223 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 617 Transfer the individual data to the equipment. → The gamma number created can be specified at the [γ Table No.] setting of each LUT. MU-224 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 618 FTP folder of the PC for servicing. Reboot the equipment again.  Acquiring Log Files from the Equipment “Printer name” → [Option] → [Data Trans-forInitialError] → The [Data Trans] screen appears. MU-225 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 619 If there are several mammo systems in the hospital, set the LUT value of one of these systems to LUT2, and those of the other systems to LUT3 to LUT8 respectively. Transfer the individual data to the equipment. Reboot the equipment. MU-226 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 620 Also, during the installing procedure, check the following. Select the checkmark in the [Internet Information Services (IIS)] checkbox from the [Components:] list at [Add/Remove Windows Components], and click [Details...]. Proceed with the installation procedure according to the instructions displayed. MU-227 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 621 Double-click the [FTP Sites] folder from the [Name] list. Right-click [Default FTP Site], and select [Properties]. At the [FTP Site] tab, note down the number displayed at [TCP Port:] of [Identification] (“21” in the following screen example). Click [Add Port...]. MU-228 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 622 PC for servicing (different programs and service names may be registered). Click [OK]. Click [OK]. Close all windows opened on the Windows desktop. MU-229 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 623 [dryprinter] will be added. Do not select it. Also do not change the settings of this user name. Selecting or changing the settings of [dryprinter] will disable normal operations of the PC for servicing. MU-230 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 624 MU-231 BLANK PAGE MU-231 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 625 All pages 04.25.2005 Revised (FM4589) All pages 11.20.2005 Revised (FM4703 (1)) 1, 4-7, 9, 10, 12-18, 20, 22-24, 27, DRYPIX 4000 SERVICE MANUAL 28, 30, 32, 33, 44-53 10.02.2006 Revised (Change of corporate name and 34-43 corporate logo) (FM4992) 02.15.2007...
  • Page 626 If parts have different version numbers, they are upward- Clicking the reference section in the compatible. “REFER TO” column jumps to the top SP-1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 627 ● 部品番号検索表 REMOVAL UNIT CONVEYOR UNIT SUB-SCANNING UNIT CABLE CIRCUIT DIAGRAM PARTS NOS. SEARCH  TABLE FPCC040A.AI FPCC050A.AI FPCC060A.AI  INDEX    INDEX    INDEX    INDEX           ● 光学部 ● 熱現像部 ● 排出部 ● 締結用および配線用の SCANNING OPTICS UNIT HEAT DEVELOPMENT UNIT FILM RELEASE UNIT サービス部品一覧表 List of Service Parts for  Securing and Wiring FPCC070A.AI FPCC080A.AI FPCC090A.AI SP-2 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 628 356N10084A Bracket シールド材 345N1481 Shield Plate 350N2986B カバー Cover {IN:6.1.9} カバー 350N2936C Cover 圧縮コイルばね 388N1236A Compression Spring {IN:6.1.9} 350N2987B カバー Cover 遮板 345N1754C Shield Plate スポンジテープ 382N1743 Sponge Tape 393N0011 刃物 Cutter SP-3 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 629 316S3142 Catch ラッチ 316S3097 Latch 356N9977B ブラケット Bracket スポンジテープ 382N1741 Sponge Tape スポンジテープ 382N1742A Sponge Tape 346N1491A 補強板 Reinforcement Plate 銘板 405N3250 Label 350Y1766 カバー Cover 356N9985C ブラケット Bracket キャッチ 316S3142 Catch SP-4 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 630 350N3017C カバー Cover {MC:1.1} カバー 350N3004B Cover {MC:1.1} 350N2941C カバー Cover {MC:1.1} 350N3003C カバー Cover {MC:1.1} カバー 350N3002C Cover {MC:1.1} 350N2939B カバー Cover {MC:1.1} 350N3005C カバー Cover {MC:1.1} 銘板 405N3299 Label SP-5 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 631 シャッタ Shutter FPCZ0114.AI 364N0124 ガード Guard ガード 364N0125 Guard 405N2980 銘板 Label 398N0070B/C シャッタ Shutter カバー 350N2926C/D Cover 350N2927G/H カバー Cover 345N1823A/B ルーバ Louver {PM:3.7} カバー 350N2930D/E Cover 382N1754 スポンジテープ Sponge Tape SP-6 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 632 388N5396D/E Leaf Spring ガイド 363N2665C Guide 314Y0008E 蝶番 Hinge 蝶番 314Y0009D Hinge 382N1705 テープ Tape 382N1706A テープ Tape テープ 382N1702 Tape 382N1701A テープ Tape 367S2066 脚 Foot {IN:12.3} キャスタ 367S1109/A Caster SP-7 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 633 テープ Tape テープ 382N1703 Tape 382N1724 テープ Tape 352N0685D パネル Panel テープ 382N1709 Tape 382N1708 テープ Tape 六角ボルト 304S1001230 Bolt キャスタ 367S1109/A Caster 363N2648 ガイド Guide 銘板 405N3039A Label 銘板 405N2505/A Label SP-8 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 634 レール 365N0106A Rail {MC:3.5} 356N9676C ブラケット Bracket 軸 319N4172A Shaft 樹脂ローラ {MC:3.7} 334N2397A Resin Roller 356N9847A ブラケット Bracket 軸 319N4173B Shaft ホトインタラプタ 146N0010A Photo Interrupter SA11, SA21 {MC:3.8} 356N9846C ブラケット Bracket SP-9 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 635 25x30, 26x36, 20x25 フィルタ {PM:1.3} 603N0253C Filter 388N5394B 板ばね Leaf Spring ローラ 334Y0098 Roller ガイド板 363N2666A Guide Plate For DI-ML REF. 5 に含ま 405N3433 銘板 Label れない Not included in REF. 5 SP-10 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 636 Spur Gear 334N3633D ゴムローラ Rubber Roller 327N1083201B 平歯車 Spur Gear 356Y0361C ブラケット Bracket 356Y0387 ブラケット Bracket {MC:3.1} 327N1081804A 平歯車 Spur Gear {MC:3.1} 327N1082201A 平歯車 Spur Gear 356N9831B ブラケット Bracket 327N1081803B 平歯車 Spur Gear SP-11 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 637 SB12, SB22 {MC:4.12} 370NB032 ホース Hose {MC:4.9} 370N0405 ホース Hose {MC:4.9} 分岐管 372N0008 Tube Fitting {MC:4.9} 370NB084 ホース Hose {MC:4.9} 372S0280 管継手 Tube Fitting {MC:4.9} ホース 370N0406 Hose {MC:4.9} 317N5011B 栓 {MC:4.9} SP-12 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 638 ホトインタラプタ 146S0029/A Photo Interrupter SB13, SA23 {MC:4.14} ガイドレール 363N2692A Guide Rail ブラケット 356N9778B Bracket 363N2693A ガイドレール Guide Rail 爪 328N0061A Click 特殊ねじ 308S0320 Special Screw 347S0281A スペーサ Spacer ストッパ 332N0667C Stopper SP-13 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 639 ブラケット Bracket 146N0010A ホトインタラプタ Photo Interrupter 受 362N0841A Support 322N1038B 軸受 Bearing 334Y3225 ゴムローラ Rubber Roller 圧縮コイルバネ 388N1253 Compression Spring 322SP213 ころがり軸受 Ball bearing 388N2591B 引張りコイルバネ Tension Spring 圧縮コイルバネ 388N1242A Compression Spring SP-14 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 640 327N1084201B 歯車 Gear 歯車 327N0229A Gear 327N1082502B 歯車 Gear 327N1085001B 歯車 Gear アーム 341N1175B 356N9801D ブラケット Bracket ブラケット 356Y0349D Bracket 銘板 405N3248 Label 405N3247 銘板 Label 銘板 405N3249 Label ブラケット 356Y0456 Bracket SP-15 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 641 Guide ガイド 363N2638A Guide 363N2636C ガイド Guide ステー 313N1269C Stay ステー 313N1288D Stay 363N2637B ガイド Guide ローラ 334N0072C Roller ホトインタラプタ 146S0086 Photo Interrupter SD1, SD3 {MC:5.12} 356N9916C ブラケット Bracket ブラケット 356N9988A Bracket SP-16 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 642 ブラケット Bracket {IN:6.1.7} only 2-tray models カバー 12.2 350N2999C Cover only 363N2667B ガイド Guide 側板 348N1304D Side Plate 348N1303D 側板 Side Plate 363N2669C ガイド Guide ローラ 334Y0099 Roller 363N2661A ガイド Guide SP-17 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 643 Base 386N1312 緩衝機材 Shock Absorber 緩衝機材 386N1313 Shock Absorber 緩衝機材 386N1315 Shock Absorber 386N1314 緩衝機材 Shock Absorber 緩衝機材 386N1316 Shock Absorber ストッパ 332N0653 Stopper 332N0652C ストッパ Stopper 遮光布 345N1882 Shading Cloth SP-18 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 644 356N9838D Bracket 検出部 {MC:6.5} 812Y0071 Sensor Unit SE1 (SED16A) 118YA184A パルスモータ Stepping Motor {MC:6.3} 緩衝機材 386S1089 Shock Absorber 360N0509F/G ハウジング Housing 324Y1002E 平ベルト車 Wheel 座金 309S0127 Belt Wheel 401N0911 押え板 Pressure Plate SP-19 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 645 SP-20 07    光学部   光学部    SCANNING OPTICS UNIT   SCANNING OPTICS UNIT RANK REF. PART NO. PART NAME QTY. REMARKS SERIAL NO. REFER TO 839Y0060/A 光学部 Scanning Optics Unit {MC:7.1} FPCZ0711.AI SP-20 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 646 347N2013A Spacer 362N0829 受 Support ホトインタラプタ 146S0086 Photo Interrupter {MC:8.7} ブラケット 356N9844E Bracket 363N2626C ガイド板 Guide Plate ブラケット 356N10527 Bracket 319N4403A 軸 Shaft 334N1193 ローラ Roller ブラケット 356N10526 Bracket 322N1041A すべり軸受 Bushing SP-21 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 647 322N1003 軸受 Bearing 軸 319N4389 Shaft 350N2993D カバー Cover FPCZ0812.AI 115Y0041A サーミスタ Thermistor THG10 ブラケット 356N9087 Bracket 356N10462A/B ブラケット Bracket 356N10463 ブラケット Bracket FANG1, 119Y2030/A 電動ファン Electric Fan FANG2, {MC:8.1} FANG3 SP-22 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 648 200-240VAC ゴムローラ 334N3558A Rubber Roller {MC:8.4} 310N0720 ピン 327N1081801A 歯車 Gear 側板 348Y0193 Side Plate 322NF006 転がり軸受け Ball Bearing 348Y0192 側板 Side Plate ピン 310N0684 350N2958B カバー Cover 感熱スイッチ 115N100002 Thermal Protector SP-23 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 649 200-240VAC 334N3558A ゴムローラ Rubber Roller {MC:8.4} 310N0720 ピン 327N1081801A 歯車 Gear 348Y0195 側板 Side Plate 322NF006 転がり軸受け Ball Bearing 側板 348Y0194 Side Plate 310N0684 ピン 350N2959B カバー Cover 感熱スイッチ 115N100002 Thermal Protector SP-24 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 650 Spur Gear 388N2081 引張りコイルばね Tension Spring 軸 319N4287A Shaft 樹脂ローラ 334N2404 Resin Roller 334N3641A/B ゴムローラ Rubber Roller ゴムローラ 334N3640A Rubber Roller ゴムローラ 334N3648A Rubber Roller 334N3639B ゴムローラ Rubber Roller ゴムローラ 334N3642B Rubber Roller SP-25 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 651 356N10147 ブラケット Bracket ラッチ 316S3133 Latch すべり軸受 322FC308E Plain Bearing 313N1286E ステー Stay ホトインタラプタ 146S0086 Photo Interrupter SJ1, SJ2 ブラケット 356N9886A Bracket 387N0165 帯電防止材 Antistatic Material 銘板 405N3008 Label 319N4242A 軸 Shaft SP-26 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 652 316S0261 止め具 Stand 113Y1775B/C HTD24A HTD24A カバー 350N3157 Cover 308N0272 特殊ねじ Screw 137S1178 ヒューズ Fuse AC/DC48V 1A ヒューズ 137S1277 Fuse AC/DC48V 2A 137S1280 ヒューズ Fuse AC/DC48V 5A 137S1350 ヒューズ Fuse AC250V 10A SP-27 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 653 SERIAL NO. REFER TO 350Y1767F カバー Cover 845Y0117D パネル部 Panel PNL24A ブラケット 356N9940C Bracket 113Y1778B PNL24D PNL24D FPCZ1012.AI 407N0137B 反射板 Reflection Plate 113Y1777A PNL24C PNL24C 356N9939B ブラケット Bracket 356N9929B ブラケット Bracket ブラケット 356N9930B Bracket SP-28 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 654 {MC:11.1} FPCZ1111.AI 海外向けのみ 銘板 405N3370 Label For overseas 362Y0116B 受 Support 受 362N0799A Support ガード 364N0118A Guard 363N2676B ガイド Guide 脚 367N2064A Foot 受 362Y0117A Support 362N0800A 受 Tray ガード 364N0119A Guard SP-29 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 655 ブラケット Bracket キャッチ 316S3125 Catch カバー 350N3011B Cover 316S3144 キャッチ Catch SOLT1, ソレノイド 107Y0186A Solenoid SOLT2, SOLT3 341N1163D アーム 引張りコイルばね 388N2589A Tension Spring 356N9953C ブラケット Bracket 341N1160C アーム ブラケット 356N9957C Bracket SP-30 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 656 Rubber Roller 334N3669 ゴムローラ Rubber Roller 322N1004 軸受 Bearing 引張りコイルばね 388N2081 Tension Spring 334N2404A 樹脂ローラ Resin Roller 319N4287A 軸 Shaft ゴムローラ 334N3640A Rubber Roller 334N3641A/B ゴムローラ Rubber Roller 調整板 347Y0009B Adjustment Plate {MC:11.2} SP-31 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 657 356N10065B/C ブラケット Bracket 調整板 347N2081 Spacer 3.2mm 356N10246A/C ブラケット Bracket 347N1930 スペーサ Spacer カバー 350N3118A/B Cover 304S1001240 六角ボルト Bolt R12x40 309S0220012 ばね座金 Washer SW12 平座金 309S0120012 Washer 305S0061 ナット Anchor nut SP-32 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 658 ケーブル Cable 8/12 ケーブル 136Y9100F Cable 2/12, 3/12, 4/12, 5/12 136Y9103 ケーブル Cable 10/12 米国医療仕様 ケーブル 136Y9138/A Cable For USA 2/12 (100-120VAC) 国内 200V 仕 136Y9319A ケーブル Cable 様 2/12 For Japan SP-33 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 659 � ���� ����������� �������� ����� ��������� � ������� ��� � ����� ����������� ��� � ��� ��� � ��� ��� � ��� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-34 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 660 ������ �������� 名称 回 路 図 補助名称 ��� � ��� ����� �� �� ������ ��� �� �� �������� ��� � ��� コ ー ド �� �� �� ��� ����������� 頁 � ������� SP-35 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 661 ����� �������� ���������� ���� � ��� � ��� ���������� ���� � ��� � ��� ����� � ��� � ��� ������ 機種 ユニット �������� 名称 回 路 図 補助名称 コ ー ド 頁 SP-36 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 662 ��� � ��� ��� � ��� ��� � ��� ��� � ��� ��� � ��� ��� � ��������� ��� � ��� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-37 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 663 ��� � ��� ������� �������� � ��� ����� � ��� ���� ��� � ��� �������� ��� ������� ���� ���� �������� �������� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-38 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 664 � ��� � ��� �������� �������� � ��� � ��� ������ � ��� � ��� �� ��� ��� ����������� ������ �������� 機種 ユニット 回 路 図 名称 補助名称 コ ー ド 頁 SP-39 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 665 � ��� ��� � ��� � ��� � ��� � ��� �������� �� �� ��� ��� ��� オプション　 ソータ �������� ��������������� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-40 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 666 ������ � ��� � ��� � ��������� � ��� � ��� � �������� ������ � ��� � ��� � ��� ��� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-41 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 667 ��� � ��� �������� �������� � ��� � ��� � ��� ����������� ����� � ��� ������� �������� �������� ��� �� �� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-42 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 668 �� �� ��������� ������� 青 ��� ������������������ ������� ����� 青 ��� ��� ����� �������� �� �� オプション　 ソータ 青 ��� ��������������� 機種 ユニット 名称 回 路 図 補助名称 コ ー ド 頁 SP-43 DRYPIX 4000 Service Manual 006-267-04 10.02.2006 FM4992...
  • Page 669 316N0506 01B-6 322N1030B 11B-13 327N1103613A 04A-17 334N3637C 04B-28 136N0446A 13-2 146S0086 05C-18 316S0261 10A-26 322N1035 05D-6 327N1121615A 09A-5 334N3639B 09A-22 136N0449 13-3 146S0086 08A-23 316S3097 01B-18 322N1038B 05A-33 327N1121616A 09A-10 334N3640A 09A-20 SP-44 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 670 356N10040B 05C-6 356N9929B 10B-8 362N0803 06A-13 363N2676B 11A-9 345N1662A 02A-2 350N2938D 01C-2 356N10049C 11B-22 356N9930B 10B-9 362N0804 06A-11 363N2690D 04C-3 345N1730C 02B-3 350N2939B 01C-10 356N10051 05D-12.1 356N9938C 10A-23 362N0805 06A-10 363N2691C 04C-4 SP-45 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 671 802Y0134 08C-1.2 382N1708 02B-13 390N0041A 04B-26 802Y0135 08D-1.2 382N1709 02B-12 392N0012B 04B-24 812Y0071 06B-28 382N1724 02B-10 392Y0025 04B-21 824Y0117 06B-19 382N1736 01B-9 393N0011 01A-22 839Y0060/A 07-1 382N1737 01B-8 398N0070B/C 01D-8 845Y0117D 10B-2 SP-46 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5079...
  • Page 672  The following is an example of how screws in the service parts table are described. This description method is the same as that in this Service B3x20 Manual. B3x30 B3x35 B4x8 B4x10 B4x30 B4x35 B4x45 SP-47 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 673 306S0101 Hexagon head Steel deltight screw Zinc plating/White trivalent Q6x12 DT3x8 chromating Q6x25 Color: Light white DT4x8 Q8x20 DT4x12 *S3x5 Cross recessed Stainless steel flat head screw Passive state treatment *S3x10 SP-48 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 674 WP5x5 303S0114 screw chromating Color: Light white TP4x8 308S0424 WP5x6 303S0115 *V3x6 301S4000306 Bind screw Stainless steel WP5x8 303S0116 Passive state treatment WP5x10 303S0117 *V3x10 WP6x6 303S0118 WP6x8 303S0119 WP6x10 303S0120 SP-49 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 675 Steel Zinc plating/White trivalent chromating Color: Light white SW12 Plain washer Steel Zinc plating/White trivalent chromating Color: Light white 309S0120005 SUS304 Hexagon nut Steel Zinc plating/White trivalent chromating Color: Light white SP-50 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 676 48x33x6 (WxHxD) KFCS-3002 316S1244 Cable clamp 53x10x15 (WxHxD) SNP-1-HSO Hose clamp 12x12x4 (WxHxD) KGES-4 Cord clamp 11x20x10 (WxHxD) T18R 316S1001 Cable tie 100x2.5 (LxW) T30R 316S1002 152x3.5 (LxW) T50R 316S1003 202x4.7 (LxW) SP-51 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 677 Q3x10 BR4x20 B4x30 *S3x10 Q3x12 BR4x25 B4x35 303S0101 WP3x3 Q4x6 308S0414 TP3x6 B4x45 303S0102 WP3x4 Q4x8 308S0416 TP4x6 B2.5x5 303S0103 WP3x5 Q4x10 308S0424 TP4x8 BR4x30 303S0104 WP3x6 Q4x12 A3x4 308S9420435 BR4x35 SP-52 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 678 316S1242 LWS-3S VO 318S1130 LWS-5S-2W VO SW12 316S0268 PCB-3S 316S1244 KFCS-3002 LAMS-05 316S1001 T18R EDS-0607U LWS-3S-2W VO 316S1002 T30R 316S2028 EDS-25L 318S1195 LWS-8S-2.5W 315S3050030 *E3 316S1003 T50R SNP-1-HSO EDS-2 318S1032 SB-2718 SP-53 DRYPIX 4000 Service Manual 006-267-03 11.20.2005 FM4703 (1)
  • Page 679 Revision Number Reason Pages Affected 02.28.2005 New release (FM4426 (1)) All pages 04.25.2005 Revised (FM4589) 1-7, 12, 14-31 02.28.2006 Revised (FM4704) 7, 17, 17.1, 17.2, 28 DRYPIX 4000 SERVICE MANUAL PREVENTIVE MAINTENANCE (PM) DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 680 Checking for Improper Protective – Power OFF – – Grounding Cleaning/Replacing the Cleaning 1Y (3Y) Clean with ethanol after 3.17 Work Completion Report – – Roller, Removing the Cover washing. Replace every three years. PM-1 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 681 Do not clean the barcode reader filter attached to the film tray using ethanol, as the filter will be damaged with time if the ethanol penetrates inside. : Maintenance to be performed every year. : Maintenance to be performed every three years. PM-2 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 682 Cover Cleaning/Replacing Filters Cleaning the Removal Unit, Cleaning Inside the Equipment Checking/Cleaning the Rubber Belt, Cleaning Sub- scanning Conveyance Roller 3.10 Cleaning the Density Measurement Section 3.11 Cleaning the Heat development Unit PM-3 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 683 To correct the errors, refer to “TROUBLESHOOTING, 2.3 Error Code Table” for meanings of error codes, suspected causes, and remedies. To analyze error codes, refer to detailed information on errors in “TROUBLESHOOTING, 2.2 Format of Detailed Information”. PM-4 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 684 • If the format of the recorded image is correct. • If there are unevenness on the images and scratches. {Specified Values for Each Film Size (Grid Pattern)} Perform the same procedure when tray 2 is provided. PM-5 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 685 27.0±1.0 32.3±1.0 51.1±1.0 50.5±1.0 300.0±1.2 300.0±1.2 200.8±1.2 200.0±1.2 D, E 14.5±1.0 27.5±1.0 25.8±1.0 26.0±1.0 | D–E | ≤1.2 ≤1.2 ≤1.2 ≤1.2 413.0±1.2 226.5±1.0 225.5±1.0 225.5±1.0 | F–G | ≤1.0 ≤1.0 ≤1.0 ≤1.0 PM-6 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 686 1.74±0.05 1.74±0.05 1.92±0.05 1.92±0.05 1.92±0.05 1.92±0.05 [QUIT] 2.10±0.07 2.10±0.07 2.10±0.07 2.10±0.07 Perform the same procedure when tray 2 is provided. 2.28±0.07 2.40±0.10 2.40±0.10 2.43±0.10 2.46±0.07 2.70±0.10 2.70±0.10 2.95±0.10 2.64±0.07 3.00±0.10 3.30±0.20 3.60±0.20 PM-7 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 687 Check that the operating sound of the MD1 stops. Close the lower right cover. Check that the operating sound of the MD1 can be heard. [Action]: [STOP] → [ENT] Touch [QUIT] to return to the top menu of M-Utility. PM-8 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 688 The self-diagnosis of the scanner is executed, and the message “Failed” appears with error code. This allows the interlock function to be checked if it is normal. [QUIT] Close the upper right cover. PM-9 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 689 Check that operating sound of the MB12 can be heard. [Action]: [STOP] → [ENT] Pull out the shutter. Perform the same procedure when tray 2 is provided. Touch [QUIT] to return to the top menu of M-Utility. PM-10 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 690 Check that the operating sound of the MJ1 stops. Close the sorter right cover. Check that the operating sound of the MJ1 can be heard. [Action]: [STOP] → [ENT] Touch [QUIT] to return to the top menu of M-Utility. PM-11 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 691 [Temp. Control] → [ON] → [ENT] → [QUIT] → [QUIT] End the M-Utility. Put a hand over the louver on the rear cover to check for the operation and wind direction of the power supply fan. PM-12 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 692 Move the film tray to and fro, and check that it does not shake. At the same time, check that the film tray interlock function does not function due to shaking of the film tray when attaching it. Turn OFF the power of the equipment. PM-13 DRYPIX 4000 Service Manual 006-267-00 02.28.2005 FM4426 (1)
  • Page 693 Wipe the cleaning roller dry with a dry cloth. Clean the cleaning roller with a cloth moistened adequately with absolute ethanol. Wiping with absolute ethanol helps vaporize the water remaining on the cleaning roller. PM-14 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 694 Check if the filter is dirty. If dirty, replace the filter.  Procedure Clean the filter attached to the lower front inside cover using a vacuum cleaner. Reinstall the louver. Reinstall the air filter. PM-15 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 695  Cleaning the Removal Unit Clean the removal unit after removing the removal unit/film loading unit. Release the tray lock manually, and remove the film tray. Remove the film loading unit cover. PM-16 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 696 To disconnect the connectors (faston terminal) of SA12/SA22, press in the unlocking latch located on the connector (faston terminal) as shown below. Clean the suction cup and removal conveyance rollers (upper/lower) with a cloth moistened with water. PM-17 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 697 When connecting the connectors (faston terminal) of SA12/SA22, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc. Reinstall the film tray to its original position. PM-17.1 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 698 PM-17.2 BLANK PAGE PM-17.2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 699  Procedure  Checking/Cleaning the Rubber Belt Remove the belt cover of the sub-scanning unit. Clean the rubber belt at the rear side of the sub-scanning unit with a cloth moistened with water. PM-18 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 700  Cleaning the Sub-scanning Unit Conveyance Roller Remove the fixing bracket of heat development rack assembly (lower). Remove the heat development unit entrance guide. Remove the sub-scanning unit/upper conveyance unit fixing bracket. PM-19 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 701 PM-20 Disconnect the connectors. PM-20 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 702 37 mm to the front and by 57 mm to the heat development unit, and draw it towards the front. <NOTE> When moving the sub-scanning unit/upper conveyance unit, hold the following areas with both hands. PM-21 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 703 Return the sub-scanning unit/upper conveyance unit to its original position. Reinstall the fixing bracket of heat development rack assembly (lower) and heat development unit entrance guide. Reinstall the belt cover. PM-22 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 704 Clean the density measurement section light-receiving surface.  Procedure Remove the ejection cover. Remove the film release unit upper guide bracket. Reinstall the film release unit upper guide bracket, and ejection cover. PM-23 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 705 Reinstall the heat development rack assembly to the heat development unit. <NOTE> Make sure that the thermistor cable is not damaged by the screw with grounding. Reinstall the left inside cover, and heat development unit fan assembly. PM-24 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 706 If sorter is mounted, clean the sorter bins with a cloth moistened with water. Check that no cover screws are missing and that there are no spaces between the cover and equipment. PM-25 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 707 DC voltage is output easily. After checking/adjusting the DC voltage, turn OFF the power of the equipment. Reinstall the lower front inside cover and lower front cover. PM-26 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 708 • If the format of the recorded image is correct. • If there are unevenness on the images and scratches. {PM:3.2_Printing/Checking Conveyance/Checking Images} Perform the same procedure when tray 2 is provided. [TOP] → Returns to the M-Utility top menu. PM-27 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 709 1.74±0.05 1.74±0.05 [QUIT] 1.92±0.05 1.92±0.05 1.92±0.05 1.92±0.05 Perform the same procedure when tray 2 is provided. 2.10±0.07 2.10±0.07 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.10 2.40±0.10 2.43±0.10 2.46±0.07 2.70±0.10 2.70±0.10 2.95±0.10 2.64±0.07 3.00±0.10 3.30±0.20 3.60±0.20 PM-28 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 710 If the date and time are correct, touch [QUIT] to return to the top menu of M-Utility. End the M-Utility, and turn OFF the power of the equipment. Clean the touch panel with a cloth moistened with absolute ethanol. PM-29 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 711 Check that the parts and cables removed for servicing purposes are secured and connected in the same manner as for installation. Check that the removed screws are properly tightened. PM-30 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 712 PM-31 3.17 Work Completion Report After completing preventive maintenance, notify the user that the density tone curve has changed because density correction was carried out. PM-31 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 713 All pages 04.25.2005 Revised (FM4589) 3, 4, 6, 10, 13-15, 17-19, 26-28, 32-36, 41, 47, 49, 55-58, 60, 62-64, DRYPIX 4000 SERVICE MANUAL 68, 70, 77, 79-87, 95-103 02.28.2006 Revised (FM4704) 2, 6-8, 11, 18, 19, 25, 31, 33, 35, 36, 38-40, 51-53, 53.1, 53.2, 54, 58, 61,...
  • Page 714  When Sorter is Mounted  Dimensions 600 mm x 585 mm x 1340 mm (W x D x H) DRYPIX 4000  600 mm x 585 mm x 1040 mm (W x D x H) IN-1 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 715 Approximately 140 kg (including two trays) Four wheel caster (omni-directional, with no brake)  When Sorter is Mounted  Securing Approximately 150 kg (including two trays) Adjustable feet : 2 (front) Fixtures : 1 set (Option) IN-2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 716 : 10 to 90 %RH (No condensation) Atmospheric pressure : 500 to 1060 hPa  Exhaust Air of Equipment  Maximum Exhaust Air in Standby State 20 m /hour  Maximum Exhaust Air in Printing 23 m /hour IN-3 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 717 Ready : Approximately 1000 kJ  Grounding Resistance 100 Ω or less  Overload Protection 100 - 120 VAC : 15 A 200 - 240 VAC : 10 A  Power Cable IN-4 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 718  When Fixed with Fixtures  When Fixed with Fixtures  Space for Removing Fixtures  Maintenance Space after Removing Fixtures The same space as “ When Not Fixed with Fixtures” is required. IN-5 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 719 Connecting the Power Cable 5.4.2 Changing the Installed Position of the Barcode Reader 5.7.1 Checking the Resistance of the Power Cable 5.4.3 Changing the Suction Cup Arm (20 x 25 cm Size) IN-6 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 720 10.2.2 Connecting DI Tool to the Equipment Checking Recording Image Format, and for Image Unevenness and Scratches 10.3 Importing Individual Data Checking Conveyance and Scratches on Film Image When the Sorter is Connected IN-7 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 721 INSTALLING THE EQUIPMENT 12.1 Backing Up Individual Data 12.1.1 Saving Individual Data in the Equipment HD 12.1.2 Saving Individual Data in the PC for Servicing 12.1.3 Saving Individual Data on the FD IN-8 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 722 Check that the outlet for connecting the power cable of this equipment is independently wired from the switch-board. Connect only this equipment to this outlet. Do not connect other devices. IN-9 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 723 • To protect the anchor nut bolt insertion holes, embed the anchor nuts while disposable bolts (M12x30 to M12x50) are attached to the anchor nuts. • Embed the anchor nuts until their upper surface is 0.5 to 1 mm below the floor surface. IN-10 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 724 This manual describes the procedure for connecting the PC for servicing to this equipment via the network, but it is also possible to directly connect the PC for servicing to this equipment using the 10BASE-T/100BASE-TX crossing cable. IN-11 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 725 The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The 3.3.1 Electromagnetic Compatibility (EMC) customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. Emissions test Compliance Electromagnetic environment - guidance This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2 : 2001, Medical Device Directive 93/42/EEC.
  • Page 726 The DRYPIX 4000 is intended for use in the electromagnetic environment specified below. The customer or the user of the DRYPIX 4000 should assure that it is used in such an environment. customer or the user of the DRYPIX 4000 should assure that it is used in such an environment.
  • Page 727 Recommended separation distances between Portable and mobile RF communications equipment and the DRYPIX 4000 The DRYPIX 4000 is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the DRYPIX 4000 can help prevent...
  • Page 728 Unpacking and Unloading Cut the bottom part of the protective material covering the equipment to expose the fixtures. <REMARKS> The following space is required for lowering the equipment from the carrier pallet. IN-15 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 729 Install the slope to the carrier pallet, and secure it with the band for fixing it. <NOTE> Secure the slope firmly so that it does not dislocate from the carrier pallet when lowering the equipment. Lower the equipment from the carrier pallet. IN-16 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 730 To ensure that the equipment can be carried out safely to the installation site, move any obstacle out of the way at the delivery entrance, in corridors and corners. Also make sure that the elevator is made available to move the equipment. IN-17 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 731 16-25 Label 2 each Film size label *1: “1 or 2” in the “Qty” column means that the number depends on whether the equipment Cutter is 1-tray model or 2-tray model. IN-18 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 732 Washer (W12) Gear Spacer t = 3.2 mm Cable assembly Clamp Screw (TP3x6) Screw (BR4x8) Label Sorter caution label  Expanded Frame Buffer Memory Name Qty. Remarks Expanded memory board 256 MB IN-19 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 733 IN-20 INSTALLATION Removing Covers Remove the rear cover and lower front cover. Removing External Packaging of the Equipment Main Body Remove the tape securing the cover. IN-20 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 734 IN-21 Removing Fixtures  Upper Right Cover Open the upper right cover, and remove the tape and the cushioning  Lower Front Cover material. Remove the tape. Reinstall the lower front cover. IN-21 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 735 Open the upper front cover, and remove the tape. Open the lower right cover, and remove the tape. Close the lower right cover. Close the upper front cover and upper right cover. IN-22 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 736 Although the removed fixture and screw are not reused, save them for repacking the equipment in the future. Pull out the shutter towards you and remove. Push in the tray into the equipment. IN-23 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 737 film pack (arrow mark) facing the red label indicating the inserting direction. <NOTE> Paste at the back for the 26 x 36 cm film size and on the guide plate for other sizes. IN-24 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 738 Change the installed position of the barcode reader (BCR) according to the film size Remove the BCR assembly. used.  Installed Position <NOTE> Arrow marks are imprinted at positions for attaching screws. IN-25 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 739 To change to the 20 x 25 cm size, refer to the following and change the attaching positions of suction cup arm parts. {MC:4.3_Changing Film Size to 20 x 25 cm Size} Reinstall the BCR assembly in the reverse order of removal. IN-26 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 740 IN-27 Installing Options If installing options, install at this point referring to the following. {IN:6_INSTALLING OPTIONS} IN-27 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 741 UTP: Unshielded type equipment after completing various settings and then connecting to the network equipment. Check that the main power switch of the equipment is at OFF position (O). IN-28 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 742 500 kΩ or more ∞ ∞ Ω Ω Set the main power switch of the equipment to OFF position (O). Set the main power switch of the equipment to ON position ( I ). IN-29 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 743 Re-paste three IEC60825-1:2001/EN60825-1:2002 Class 3B Panel Label #2 according to the language of the installed site. Reinstall all covers removed. Hook the shutter to the hooks of the left cover and rear cover. IN-30 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 744 LIST. {IN:4.4_Checking Components} After removing the Reinforcement Plate, remove the optional additional removal unit/film loading unit from the packaging boards. IN-31 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 745 IN-32 Remove the upper film tray, then return the rails back into the Open the upper front cover. equipment. Remove the film loading unit cover. Close the upper front cover. IN-32 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 746 2. of “5.4.1 Changing the Film Tray Size”. 6.1.4 Installing the Barcode Reader To use the additional film tray installed for 35 x 43 cm size, change the installed position of the barcode reader (BCR). IN-33 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 747 Remove the suction cup arm. <NOTE> Remove the screws fixing the suction cup arm while holding the suction cup arm from below with the hand. IN-34 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 748 Remove the suction cup unit at the rear side. Reattach the straight hose to the position for the large size. <NOTE> Be careful not to lose the springs. <REMARKS> Remove while pushing down the bearing. IN-35 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 749 If the lines are not aligned properly, the suction cup unit will tilt, resulting in suction faults. As the parting line on the hose is thin and vague, if difficult to see, change the angle of view. IN-36 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 750 IN-37 Remove the removal unit conveyance roller (upper) assembly. Reinstall the removal unit conveyance roller (upper) assembly to the position for large size. Reinstall the suction cup arm. IN-37 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 751 Remove the lower right cover holding belt, and open the lower right cover. Remove the light shield bracket. <NOTE> Although the removed light shield bracket is not reused, the screw is used again for reinstalling the gear cover in step 3. IN-38 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 752 IN-39 Install the lower conveyor unit. IN-39 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 753 <NOTE> When connecting the connector (faston terminal) of SA22, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc. IN-40 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 754 Install the light shield plate to the film loading unit cover. Install the film loading unit cover. Close the upper front cover. Install the lower front inside cover. Install the lower front cover. Insert trays. IN-41 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 755 • Take note of the attaching direction of the image memory board. • Insert until the image memory board is secured by the hooks on both sides of the slot. Reinstall the left cover. IN-42 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 756 • At this point, do not remove the other fixtures (tape, etc.) securing the sorter unit. IN-43 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 757 • (2) Conveyor unit upper right cover • (3) Film release unit front cover/film release unit right cover • (4) Film release unit rear cover • (5) Film release unit upper cover IN-44 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 758 ) provided to the front of the film release unit. <NOTE> Although the removed fixing plate and screw are not reused, save them for the future removal of the sorter. Install the arm ( ) and solenoid assembly ( IN-45 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 759 Connect the two connectors at the front of the film release unit. <NOTE> Install the spring ( ) to the solenoid. Make sure that cables do not get caught. Remove the fixtures from the sorter. IN-46 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 760 Rotate the gear of the film release unit shown in the figure in the arrow direction with your hand, and secure the drive conveyance gear at the position where the flange touches the gear. IN-47 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 761 • (3) Conveyor unit upper right cover • (4) Film release unit gear cover • (5) Upper cover • (6) Upper small cover Close the upper right cover and upper front cover. IN-48 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 762 • Sorter front cover ( • Film release unit upper cover (removed in step 5) Affix the sorter caution label on the film release unit upper cover. Close the sorter right cover. IN-49 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 763 To move the equipment after installing the sorter, push the corners of the body and not the sorter. <REMARKS> After completing installation of the sorter, there should be two spare TP3x6 screws remaining. IN-50 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 764 Press the power ON switch on the operation panel. → The startup screen appears on the touch panel. <REMARKS> The power ON switch of this equipment is a software switch whose ON/OFF state cannot be distinguished from the outside. IN-51 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 765 Perform the same procedure when film tray 2 is provided. Touch [QUIT] continuously to return to the [Set Parameters] menu. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. IN-52 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 766 In absence of DI-HL film, “Film Empty” is detected. [ENT] Touch [QUIT] continuously to return to the [Set Parameters] menu. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. IN-53 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 767 • [Enable] : Displays the warning window and enables resetting. Set whether to enable selection of the 17-steps pattern at [TEST PATTERN] of the U-Utility. • 17-Steps Pattern • [Disable] • [Enable] IN-53.1 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 768 However when print request is sent to the film on the film tray inserted with the shutter, “Shutter present error” will be displayed. In this case, removing the shutter clears the error and resumes printing. IN-53.2 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 769 • [Japanese] : Film type will be displayed in Japanese. [ENT] → [QUIT] → Returns to the [Set Main Panel] menu. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. IN-54 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 770 → Returns to the [Set Main Panel] menu. <IMPLEMENTATION OF CHANGES> <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. The changes made will be effective after the equipment is rebooted. IN-55 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 771 → The screen for checking the selected voltage appears. [YES] → [TOP] → Return to the top menu of the M-Utility. <IMPLEMENTATION OF CHANGES> The changes made will be effective after the equipment is rebooted. IN-56 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 772 • Space for the first digit <INSTRUCTIONS> [ENT] Confirm details such as IP address and subnet mask with the network → Returns to the [Set DICOM] menu. administrator of the installation site. IN-57 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 773 • The following are not accepted. <REMARKS> • All spaces Input range: 0 to 65535 • Space for the first digit [ENT] [ENT] → Returns to the [Set DICOM] menu. → Returns to the [Set DICOM] menu. IN-58 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 774 → Returns to the [Set DICOM] menu. [QUIT] → Returns to the [Network] menu. <IMPLEMENTATION OF CHANGES> The settings made at [Set DICOM] menu will be effective after the equipment is rebooted. IN-59 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 775 → The [Updating network settings.] screen appears, and the equipment reboots automatically. <REMARKS> After this rebooting, the various new system settings will be effective. After rebooting the equipment, connect the network cable of the equipment to the network. IN-60 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 776 At the same time, check that film conveyance operations are normal. [QUIT] Perform the same procedure when film tray 2 is provided. Touch [QUIT] to return to the top menu of M-Utility. IN-61 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 777 1.92±0.05 1.92±0.05 1.92±0.05 1.92±0.05 [QUIT] 2.10±0.07 2.10±0.07 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.10 2.40±0.10 2.43±0.10 Perform the same procedure when film tray 2 is provided. 2.46±0.07 2.70±0.10 2.70±0.10 2.95±0.10 2.64±0.07 3.00±0.10 3.30±0.20 3.60±0.20 IN-62 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 778 27.0±1.0 32.3±1.0 51.1±1.0 50.5±1.0 300.0±1.2 300.0±1.2 200.8±1.2 200.0±1.2 D, E 14.5±1.0 27.5±1.0 25.8±1.0 26.0±1.0 | D–E | ≤1.2 ≤1.2 ≤1.2 ≤1.2 413.0±1.2 226.5±1.0 225.5±1.0 225.5±1.0 | F–G | ≤1.0 ≤1.0 ≤1.0 ≤1.0 IN-63 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 779 → Cleaning film is output to each bin. <NOTE> Check the following. • No abnormal noise or smell is produced from the sorter. • No film has jammed. • No scratches on the film image. [TOP] IN-64 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 780 Check that the operating sound of the MD1 stops. Close the lower right cover. Check that the operating sound of the MD1 can be heard. [Action]: [STOP] → [ENT] Touch [QUIT] to return to the top menu of M-Utility. IN-65 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 781 The self-diagnosis of the scanner is executed, and the message “Failed” appears with error code. This allows the interlock function to be checked if it is normal. [QUIT] Close the upper right cover. IN-66 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 782 Check that operating sound of the MB12 can be heard. [Action]: [STOP] → [ENT] Pull out the shutter. Perform the same checks for lower film tray. Touch [QUIT] to return to the top menu of M-Utility. IN-67 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 783 Check that the operating sound of the MJ1 stops. Close the sorter right cover. Check that the operating sound of the MJ1 can be heard. [Action]: [STOP] → [ENT] Touch [QUIT] to return to the top menu of M-Utility. IN-68 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 784 [Temp. Control] → [ON] → [ENT] → [QUIT] → [QUIT] End the M-Utility. Put a hand over the louver on the rear cover to check for the operation and wind direction of the power supply fan. IN-69 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 785 26 x 36 cm: Format A; 304.0 mm, Format B; 202.0 mm 25 x 30 cm: Format A; 202.0 mm, Format B; 202.0 mm 20 x 25 cm: Format A; 156.0 mm, Format B; 202.0 mm IN-70 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 786 After completing these operations for all sets, perform “10. SETTING CLIENTS” onwards and perform the settings of each client collectively for all sets using the DI Tool (DPX7 PC Tool function). IN-71 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 787 Turn ON the power of the PC for servicing. From the Windows taskbar, click [Start] → [Settings] → [Control Panel]. Double-click [Network and Dial-up Connections] → Right-click [Local Area Connection] → [Properties] → [Internet Protocol (TCP/IP)]. IN-72 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 788 IN-73 Set [IP Address] and [Subnet Mask]. <INSTRUCTIONS> Confirm details such as IP address and subnet mask with the network administrator of the installation site. [OK] → [OK] Close all windows. IN-73 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 789 Click [Start] from the Windows taskbar → [Program] → [Fujifilm] → [DI Tool]. → The DI Tool main screen appears. Click [NET] in [DRYPIX 7000/DRYPIX 5000/DRYPIX 4000] displayed on the DI Tool main screen. → The DPX7 PC Tool function starts.
  • Page 790 Enter the IP address and the subnet mask entered on this equipment at “7.2.4 System Management/Network”, and click [OK]. → This completes preparations for enabling communications between this equipment and DPX7 PC Tool function. IN-75 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 791 → The [Control] screen is returned. To change the system settings set using the M-Utility, perform the following procedure. “Printer name importing individual data” → [Setting] → [Config] → The system setting screen of the printer appears. IN-76 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 792 Manufacturer Printer manufacturer name FUJI PHOTO FILM CO.,LTD. Option Software option setting unique to equipment 17-Steps Pattern Whether to display 17-steps pat- 1: Enable tern for the U-Utility test pattern 0: Disable IN-77 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 793 1: Disable film tray or not 0: Enable Sorting by Film Tray1/ Setting of bin ejected to by film 1: Bin#1 Tray2 tray 2: Bin#2 3: Bin#3 4: Bin#4 (Tray1: Bin#1/Tray2: Bin#1) IN-78 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 794 → The screen for entering the client name (AE Title) to be registered appears. Enter the client name → [OK] → The new client is added to the [Clients:] list. <NOTE> Up to 16 characters can be entered for the AE Title. IN-79 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 795 Double-click the name of the client to be changed from the [Clients:] list. → The [ProtocolInformation] dialog of the client selected appears. Change the name of the client. [OK]. → The name of the client selected changes. IN-80 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 796 Details of errors are sent to the 272: 0110H[F] client, without changing film Details of errors (unique values 21317: 5345H[F] for FUJIFILM systems) are sent to the client,without changing the film Use System Timeout Set timeout of reception from 0: No...
  • Page 797 Specify the length of line to be 0 - 8800 (0) (0=None) printed on the image for one frame Default Requested Image Which requested image size is 0: printer Size to be used 1: modality IN-82 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 798 *2: When entering density exceeding 300, enter 330 or 360. *3: The default value differs in LUT1 to LUT8. *4: The Illumination and Reflective Ambient Light setting value total must be within 4000. {MU:4.7 [PC1-3-3]_LUT} IN-83 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 799 0: OFF (Normal) 1: ON (Mirror) Processing Type Setting of density processing 0: Type1 calculation method 1: Type2 Print Priority Setting of print priority 1: HIGH 2: MEDIUM 3: LOW 4: modality IN-84 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 800 film tray on this equipment. At this time, it will not be possible to set other bins as the discharge destination. When set to [Bin No. 1], films will be discharged to the same destination as when set to [PROCESSOR]. IN-85 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 801 Perform “10.4.2 Client Settings” for all clients registered. one of these systems to LUT2, and those of the other systems to LUT3 to LUT8 respectively. Transfer the individual data to the equipment. Reboot the equipment. IN-86 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 802 [Copy] and [Paste]. The clients registered with this printer are also copy-registered at the same time. Enter the printer name and select [DRYPIX 4000] for [Model] → [OK] <NOTE> Names already registered with the establishment, names exceeding 16 characters, blanks, names starting with a number, and names consisting of 2-byte characters only cannot be registered.
  • Page 803 After transfer of individual data ends, the [File transfer is completed] message appears, and the individual data is saved in the HD of the equipment. Send each individual data to all printers registered. IN-88 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 804 → The equipment starts termination operation, and the power goes OFF. End the DPX7 PC Tool function by clicking the [EXIT] button. End the DI Tool by clicking the [Exit] button on the DI Tool main screen. IN-89 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 805 • Images are output without errors. • Images are normal. 11.3 Checking the Termination of the Equipment Shutdown the equipment by touch panel operation. Check that the equipment starts termination operations and its power goes OFF. IN-90 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 806 “Printer name saving individual data” → [Control] → [System Config]  Flow of Data When Backing Up Iindividual Data → [Save Config.] → [Recover] → [Memory] → The current system settings are saved in the HD of the equipment. IN-91 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 807 <REMARKS> The individual data is saved in the “Indv” folder of the registered printer name folder in the “C:\Program Files\FujiFilm\DRYPIX\Printers” folder. In the above example, the individual data is saved in the “C:\Program Files\ Fujifilm\DRYPIX\Printers\Hospital Name_DPX4000-1\Indv” folder. IN-92...
  • Page 808 IN-93 Select “Drive A” → [OK] → The individual data is copied to the FD. When the data copy is completed, the [File transfer is completed.] message appears. Remove the FD. IN-93 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...
  • Page 809  Flow of Data When Saving Error Logs → The error log display screen appears. Refer to each error code displayed to confirm if serious errors have occurred. Close the error log display by clicking [OK]. IN-94 DRYPIX 4000 Service Manual 006-267-05 02.15.2007 FM5080...
  • Page 810 • The analysis data is saved in the “LOG” folder of the registered printer name folder in the “C:\Program Files\FujiFilm\DRYPIX\Printers” folder. To copy only the data of the error log from the PC for servicing to the FD, open the above “LOG” folder, and copy “AppEvt.txt”.
  • Page 811 <NOTE> Lift the equipment until the casters rise above ground. Rotate the upper nut of the adjustable foot and push against the equipment to secure. IN-96 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 812 • Press the side brackets against the equipment and retain them. • Secure the nuts with tools. <REMARKS> Shapes of the side brackets, which are to be installed on the left and right sides of the equipment, are the same. IN-97 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 813 The shape of the brackets which are to be installed on the equipment is defferent Make sure that the rear side bracket is higher than that of the side. for the front side and rear side. IN-98 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 814 fixing position, follow the procedures 3. to 5. again to adjust the height of the bracket. Install the rear cover. Install the front side bracket on the front of the equipment. IN-99 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 815 Install the front cover. for front side. <INSTRUCTIONS> Insert the 2 mm spacers up to the point where the 2 mm spacers do not fit. Secure the front side bracket with bolts. IN-100 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 816 IN-101 12.4 Cleaning the Equipment Clean all covers with a moist cloth. Hook the shutter to the hooks of the left side cover and rear cover. IN-101 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 817 Generally, a portion of the medically-used room is the patient environment.  Non-Medically Used Room Areas outside the medically-used room are considered the non-medically used room. IN-102 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 818 IN-103 BLANK PAGE IN-103 DRYPIX 4000 Service Manual 006-267-02 04.25.2005 FM4589...
  • Page 819 Revision Number Reason Pages Affected 11.05.2004 New release (FM4426 (1)) All pages 02.28.2005 Revised (FM4555) All pages 04.25.2005 Revised (FM4589) 1, 2, 3 02.28.2006 Revised (FM4704) DRYPIX 4000 SERVICE MANUAL PERFORMANCE CHECK (PC) DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 820 The purpose of this checklist is to document the steps preformed and record the Checking Components  values determined at the time a DRYPIX 4000 is installed at a site. This document is  5. INSTALLATION not intended to replace the installation checklist located in the DRYPIX 4000 Service Manual but to be followed concurrently.
  • Page 821 1.38±0.05 1.38±0.05 1.38±0.05 1.38±0.05 1.56±0.05 1.56±0.05 1.56±0.05 1.56±0.05 1.74±0.05 1.74±0.05 1.74±0.05 1.74±0.05 1.92±0.05 1.92±0.05 1.92±0.05 1.92±0.05 2.10±0.07 2.10±0.07 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.10 2.40±0.10 2.43±0.10 2.46±0.07 2.70±0.10 2.70±0.10 2.95±0.10 2.64±0.07 3.00±0.10 3.30±0.20 3.60±0.20 PC-2 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 822 Checking Conveyance and Scratches on Film Image When the Sorter is Connected  • Check for abnormal sounds and smell  Pass  Fail • Check for film jamming  Pass  Fail • Check for scratches  Pass  Fail PC-3 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 823  12. INSTALLING THE EQUIPMENT 12.1 Backing Up Individual Data  12.2 Checking, Saving, and Deleting Error Logs Which Occur at Installation  12.3 Installing the Equipment  12.4 Cleaning the Equipment  PC-4 DRYPIX 4000 Service Manual 006-267-03 02.28.2006 FM4704...
  • Page 824 PC-5 BLANK PAGE PC-5 DRYPIX 4000 Service Manual 006-267-01 02.28.2005 FM4555...

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