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Bowers & Wilkins 3600 Installation Instructions
Bowers & Wilkins 3600 Installation Instructions

Bowers & Wilkins 3600 Installation Instructions

Ram oem mount system
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<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER>
RAM OEM Mount System Installation Instructions
25,000 LBS. TRAILER WEIGHT
6,250 LBS. TRAILER TONGUE WEIGHT
Model 3600
COUPLER JAWS
COUPLER CAM
HANDLE SAFETY PIN
COUPLER CAM HANDLE
SADDLE HANDLE
TRUCK CAB
SADDLE
LOCKING PINS
PIVOT ARM
BASE ASSEMBLY
REQUIRED TOOLS
Installation of the Companion hitch requires a large torque wrench capable of
measuring 80 ft−lbs, a 3/4" socket, a 7/16", and 9/16" socket or wrench, a 7/32"
allen wrench and a pair of needle−nose pliers.
WARNING
Read all installation and operating instructions along
with all labels before using this product.
Without proper knowledge, towing can be a
dangerous activity. Understand all the risks involved
with towing before proceeding. For information on
towing safety, see "The Trailer Handbook: A guide
to Understanding Trailer and Towing Safety" from
the National Association of Trailer Manufacturers,
www.NATM.com.
Do not modify this product in any manner. Doing so
could alter its integrity and lead to a loss of attachment
between the trailer and the tow vehicle.
Regularly check that all bolted connections are at the
correct torque specification. A visual inspection should
be performed before each time you tow.
B&W Trailer Hitches
1216 Hawaii Road / PO Box 186
Humboldt, KS 66748
P:620.473.3664
F:620.473.3766
LATCH HANDLE
LATCH PIN
Failure to comply with the safety information in these
instructions could result in serious injury or death.
Call or Email us for Installation Support
hitches@turnoverball.com www.turnoverball.com
8
1
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
Do not exceed tow or tongue rating of coupler, tow or
tongue rating of hitch, or tow or weight ratings of truck
or trailer. See vehicle and trailer manufacturer
information for ratings. Exceeding these ratings may
cause damage to towing components or loss of
attachment between the trailer and truck.
Adding components to the chassis of any vehicle can
be hazardous. There is potential for damage to
vehicle, injury from tool usage and many other
hazards. This installation must be completed by
someone who is aware of the hazards involved. This
person must be knowledgeable of proper safety
procedures for a vehicle installation of this nature, and
for usage of the equipment required to perform the
installation.
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6
9
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4
3
PARTS LIST
DESCRIPTION
QTY
Pivot Arm A
Pivot Arm B
1
" Split Lock Washers
2
1
" X 2" Hex Cap Screw
2
3
" Threaded Block
4
3
" Button Head Cap Screws
8
3
" Lock Nut
8
Wire Torsion Spring
Mounting Clip
1
1
" X
" Cap Screw
4
2
1
" Finish Nut
4
5
1
1
8
8
4
2
2
1
1
1
1

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Summary of Contents for Bowers & Wilkins 3600

  • Page 1 F:620.473.3766 RAM OEM Mount System Installation Instructions 25,000 LBS. TRAILER WEIGHT Call or Email us for Installation Support 6,250 LBS. TRAILER TONGUE WEIGHT hitches@turnoverball.com www.turnoverball.com Model 3600 COUPLER JAWS COUPLER CAM HANDLE SAFETY PIN COUPLER CAM HANDLE SADDLE HANDLE TRUCK CAB...
  • Page 2: Preparing To Install

    PREPARING TO INSTALL WARNING : B&W also recommends that you check the clearance between the bed side and the underside of the front of the trailer and to allow adequate WARNING : Components of the Companion hitch are clearance for the pitch and roll of the trailer while heavy and cumbersome to handle.
  • Page 3: Install Base

    INSTALL LEVELING KIT ATTACHMENT POINTS Locate the 1/4" cap screw and nut, along with the wire tension spring and mounting clip. Pass the 1/4" cap screw through the mounting clip and the wire spring as shown in figure B1. Thread the 1/4" lock nut onto the 1/4"...
  • Page 4 INSTALL COUPLER HANDLE Adjust the tension in the latch handle , for parts list and visual guide refer to figures C3 and C4. With a pair of needle nose pliers, un−bend and remove Locate the two 3/8" x 1−1/4" button head cap screws the cotter pin installed at the top of the latch cam.
  • Page 5: Helpful Tips

    ATTACHING TRAILER UNATTACHING TRAILER Lower landing gear and block the trailer wheels. Remove the coupler cam handle safety pin and open Raise the trailer until the tongue weight is removed the cam handle. Adjust the height of the 5th wheel from the truck.