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Summary of Contents for Binderberger Saw-Splitting-Giant 750
- Page 1 Firewood Processor SSG750 Original Operator‘s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
- Page 2 This manual is valid for: Model Article number SSG Z SSG-M75-1 SSG D SSG-M75-2 SSG E SSG-M75-3 Version of this manual: SSG750 3.0 Creation date: 2021-02 SSG-750 2021-02 Page 1...
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Page 3: Table Of Contents
Table of Contents EC Declaration of Conformity ..............6 Safety instructions .................. 7 2.1 Explanation of symbols ..............7 2.2 Pictograms and their meaning: ............8 2.3 Keep information available ..............9 2.4 General safety instructions ..............9 2.5 Intended use ..................9 2.6 Operator's duty of care .............. - Page 4 5.2 Duties before starting work ............. 21 5.3 Electrical supply line ................ 21 5.4 Check direction of rotation of the motor ........22 5.5 Switch on Battery main switch ............23 5.6 Positioning the tractor ..............23 5.7 Bringing the machine into working position ........24 5.8 Fold out the feeder ................
- Page 5 Shutdown ....................40 7.1 Safety instructions for the shutdown procedure ......40 7.2 Switch off the drive ................41 7.2.1 Diesel-engine .............. 41 7.2.2 Electric drive ............... 41 7.2.3 PTO drive ..............41 Maintenance ..................42 8.1 Safety instructions during maintenance .......... 42 8.2 Important instructions during maintenance ........
- Page 6 9.1 Safety instructions ................55 9.2 Troubleshooting ................56 10 Guarantee and Warranty ..............59 11 Conduct when dealing with accidents ..........60 12 Notes ..................... 61 SSG-750 2021-02 Page 5...
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Page 7: Ec Declaration Of Conformity
Annex IX of 2006/42 / EC. Notified checkplace for type examination according to Annex IX The following is the name and address of the person authorized to compile the technical documentation. CEO Karl Binderberger Binderberger Maschinenbau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach... -
Page 8: Safety Instructions
2.Safety instructions Safety instructions Explanation of symbols Please pay attention to the meaning of the following symbolic explanations and instructions description. They are divided into levels of risk and classified in accordance with ISO 3864- 2 DANGER Indicates an immediate threat of danger. If the information is not followed, death or serious bodily injury (invalidity) is the result. -
Page 9: Pictograms And Their Meaning
2.Safety instructions Pictograms and their meaning: Read the operating instructions carefully before commissioning! During operation, ear protectors and protective glasses must be worn! During operation, safety shoes (with steel cap) are to wear! Note that the machine may only be operated by one person! Warning of hazardous electrical voltage Warning against hot media... -
Page 10: Keep Information Available
2.Safety instructions Keep information available These operating instructions must be kept with the machine. It must be ensured that all persons who have to carry out activities on the machine can read the operating instructions at any time. All safety instruction signs and operating instruction signs on the machine must always be kept in a clearly legible condition. -
Page 11: Operator's Duty Of Care
2.Safety instructions Operator's duty of care The machine was designed and built taking into account a hazard analysis and after careful selection of the harmonised standards to be complied with, as well as other technical specifications. It therefore corresponds to the current state of the art and ensures the highest level of safety. -
Page 12: Operator Requirements
2.Safety instructions Operator requirements No special knowledge of mechanical or electrical engineering is required to operate the machine. However, the operator must be at least 18 years old. The operator must be trained and instructed accordingly by the operator of the machine before starting work for the first time (see General safety regulations). -
Page 13: Modifications To The Machine
2.Safety instructions Modifications to the machine For safety reasons, no unauthorised modifications may be made to the machine; this applies in particular to welding work on load-bearing parts. Only use original spare parts / original wear parts / original accessories - these parts are specially designed for the machine. -
Page 14: Overview
3. Overview 3 Overview How it works The Saw-Splitting-Giant 750 is designed for processing large logs. The machine can cut the firewood by the metre and splits the wood in the next work step. Thanks to the different drive options (electric / diesel or PTO drive), the machine is suitable for all workplaces. -
Page 15: Overview
3. Overview Overview SSG-750 2021-02 Page 14... -
Page 16: Part Description
3. Overview Part description Number Component Base frame Infeed belt Saw guard Support table Axle (brake axle, trailing axle) Log lifter Pusher Control block Diesel engine PTO unit Draw in frame Chain oil tank Splitting wedge Hydraulic oil tank Battery box (for diesel engine) Support foot Harvester Support foot right... -
Page 17: Technical Data
3. Overview Technical data Type SSG Z SSG D SSG E Weight* 4400 kg 4680 kg 4600 kg Drawbar load* 850 kg 1050 kg 1000 kg Working height Chain saw Oregeon 18H Chain saw bar Oregeon EA 542HSFL 104 34,2kW Hatz Power 30kW (41PS) 22+9 kW... -
Page 18: Equipment
3. Overview Equipment Article-Nr. Equipment Feeder SSZ-ZAL-02 Feeder stand 2m foldable incl. feeder stand attachment SSZ-ZAL-03 Feeder frame 2m stationary Splitting wedge SSZ-ZAL-14 Splitting cross 4-divider SSZ-ZAL-15 Splitting cross 6-divider SSZ-ZAL-16 Splitting cross 8-divider SSZ-ZAL-17 Splitting cross 12-divider Chassis SSZ-ZAL-35 Chassis 25 km/h incl. -
Page 19: Transport Of The Machine
4.Transportation Transport of the machine Safety instructions during operation WARNING Risk of injury during transport! • Make sure that there are no persons in the danger zone and that a sufficient safety distance is maintained. • Lubricants may have leaked out due to inclined positions during transport, and there is a risk of burns in the event of direct contact with the skin. - Page 20 4.Transportation 4.2 Transport Before transporting the machine, all points relating to decommissioning must be carried out. When driving on public roads, the legal regulations must be observed! When driving on public roads, a maximum width of 2.50 m must not be exceeded.
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Page 21: Set Up Of The Machine
5. Set up of the machine Set up of the machine Safety instructions for set up DANGER Danger to life from electric shock! • Machines with electric drives must be operated on a mains supply that is protected by a 30-mA residual current circuit breaker. •... -
Page 22: Duties Before Starting Work
5. Set up of the machine Duties before starting work NOTICE Carry out the following activities before starting work: • Check electrical connections before starting • Check safety devices for proper functioning • Check all bolts and screw connections for tightness before starting work! •... -
Page 23: Check Direction Of Rotation Of The Motor
5. Set up of the machine Check direction of rotation of the motor (only for electric machines) Switch on the motor only briefly and check the direction of rotation on the fan blades of the motor. The correct direction of rotation is indicated by the sticker on the fan cover of the motor. -
Page 24: Switch On Battery Main Switch
5. Set up of the machine Switch on Battery main switch (only for diesel machines) There is a main switch for the battery on the SSG. This must be switched on before each operation to enable the engine to start and to supply the control unit with power. -
Page 25: Bringing The Machine Into Working Position
5. Set up of the machine Bringing the machine into working position To prevent serious personal injury and machine damage, always place the machine on a level and firm floor and follow the instructions below carefully. Bring the support foot into position: Secure the machine with chocks to prevent it from rolling away and raise it with the aid of the support foot until the... -
Page 26: Fold Out The Feeder
5. Set up of the machine Fold out the feeder Now you can tilt the feed ring by pressing the button 8B (see 6.2 Radio remote control) on the radio remote control. However, do not tilt the feeder completely into its horizontal position, because the support legs (3) must be folded out first. -
Page 27: Set Up Of The Feeder
5. Set up of the machine Set up of the feeder The feeder consists of the support “H” (1), the three transverse shape tubes (2) and the two support feet (3). For setting up, the transverse tube is hooked into the tube on the feeder and fixed with a pin (4). Now place the support H to the feeder and fix the other side of the transverse shape tube with a lynch pin (5). -
Page 28: Hydraulic Connection Cross Conveyor
5. Set up of the machine 5.10 Hydraulic connection cross conveyor A cross conveyor can be optionally added to the feeder. Connections: 1. Connection feeder 2. Cross conveyor connection 3. Leakage oil line 5.11 Oil cooler The oil cooler is protected between the pusher cylinders and the feed belt. To ensure proper functioning, the cooling fins must always be kept clean. -
Page 29: Adjusting The Saw Speed
5. Set up of the machine 5.12 Adjusting the saw speed The adjusting wheel for the saw speed is located on the control panel. This must be secured against turning with the lock nut at the bottom after the respective setting. 5.13 Unlocking the lift cage Open the lift cage to maximum using the remote control and button 3B (see... -
Page 30: Operation
6. Operation Operation Safety instructions during operation DANGER Risk of injury from being caught or pulled in on moving machine parts! • Keep a sufficient safety distance from moving machine parts! • Illuminate the workplace sufficiently WARNING Risk of injury during operation! •... - Page 31 6. Operation CAUTION Risk of injury due to negligent use of personal protective equipment! • Wear protective goggles, ear protection, protective gloves and safety shoes with steel toecaps! CAUTION Risk of injury during operation • Only one person may work on the machine at a time! •...
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Page 32: Radio Remote Control
6. Operation Radio remote control 1A – Feeder return 1B - Feeder forward 2A – -- 2B - Harvester chain drive 3A - Harvester feed downwards 3B - Harvester feed upwards 4A - Throw-over rocker to the rear 4B - Throw-over rocker to the front 5A - Pusher to the rear 5B - Pusher to the front 6A - Wedge adjustment downwards... -
Page 33: Setting The Cutting Length
6. Operation Setting the cutting length The length of the wood can be adjusted in a range of 25 - 100 cm. The stop is secured against slipping with 3 M12x30 screws, the corresponding spring washer and a washer. To adjust, first loosen the 3 screws, move the stop to the desired position and reattach the 3 screws. -
Page 34: Harvester
6. Operation Harvester 6.5.1 Hultdins Chainsaw: • Always wear protective gloves when working on the chain. Remove the chain when service or adjustment work is required. • Never adjust the pressure of the hydraulic system without a pressure gauge. • Always close all connections to avoid unnecessary oil loss. -
Page 35: Bleeding The Chain Tensioning System
6. Operation 6.5.2 Bleeding the chain tensioning system CAUTION! All service and repair work may only be carried out by qualified personnel or by an authorised repair workshop. 1. Remove the saw chain (see chapter Changing the chain). 2. Start the machine and leave it idle 3. -
Page 36: Adjusting The Chain Tensioning Pressure
6. Operation 6.5.3 Adjusting the chain tensioning pressure If the chain jumps off the bar during sawing, there may either be air in the tensioning system or the tensioning pressure is too low. To solve the problem, bleed the system. (See previous chapter Bleeding the chain tensioning system). -
Page 37: Adjusting The Guidebar Speed
6. Operation 6.5.4 Adjusting the guidebar speed When checking the feed pressure, proceed as follows: 1. Remove the chain. 2. Connect a pressure gauge to the pressure measuring point for the chain tensioning circuit. 3. Start the machine and the saw (close the protective cover beforehand). -
Page 38: Changing The Chain
6. Operation 6.5.5 Changing the chain The first signs of a dull chain are very long sawing times and blue smoke coming from the cut. If you want to change the chain, follow the instructions below. 1. New chains must be placed in clean chain lubricating oil overnight before fitting. -
Page 39: Changing The Guide Bar
6. Operation 1 Guide screw 4 Control valve 2 Guide bar holder 5 Furrows 3 Locking device 6.5.6 Changing the guide bar 1. Remove the chain. 2. Using the tool supplied, loosen the guide screws and pull out the guidebar. 3. -
Page 40: Bleeding The Chain Lubrication System
6. Operation 6.5.7 Bleeding the chain lubrication system The lubricating oil pump supplies oil during the entire pivoting process. 1. Remove the chain. 2. Open the end screw as shown in the illustration below using a 37mm wrench. 3. Open the end screw with a 5mm Allen key. 4. -
Page 41: Shutdown
7.Shut down Shutdown Safety instructions for the shutdown procedure DANGER Risk of injury from being caught or pulled in by moving machine parts! • After parking, wait until all moving machine parts have come to a standstill! • Keep a sufficient safety distance from moving machine parts! WARNING Risk of injury when taking out of operation! -
Page 42: Switch Off The Drive
7.Shut down Switch off the drive 7.2.1 Diesel-engine If the machine has been used under full load for a longer period of time, you should let the automatic firewood processor run for a few minutes without load before shutting it down. This allows the machine to return to operating temperature and can be shut down without any problems. -
Page 43: Maintenance
8. Maintenance Maintenance During the first month every week all screws and connections should be checked for tightness. Safety instructions during maintenance DANGER Risk of severe injury by switching on the driving mechanism during maintenance work! • Switch off machine! •... - Page 44 8. Maintenance CAUTION Risk of injury! Scalding by hot machine components! • Allow the machine to cool down to ambient temperature before carrying out any maintenance work. CAUTION Risk of chemical burns from contact with lubricants! • Avoid contact with skin and eyes •...
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Page 45: Important Instructions During Maintenance
8. Maintenance Important instructions during maintenance HINWEIS • Immediately replace all machine parts that are not in perfect working order. • Use only original spare parts • Ensure that suitable collection containers are available substances hazardous groundwater (oils, coolants, etc.) •... -
Page 46: Notes When Working On Electric Equipment
8. Maintenance Notes when working on electric equipment All work on the electrical equipment of the machine may only be carried out by trained electricians. Check electrical equipment regularly: • Reattach loose connections. • Replace damaged lines or cables immediately. Whenever work is carried out on live machine parts or cables, a second person must always be present to disconnect the power supply in an emergency. -
Page 47: Duties Before Finishing Maintenance
8. Maintenance Duties before finishing maintenance After completing the maintenance work and before starting the machine, observe the following points: • Check all previously loosened bolted connections for tightness. • Check that all previously removed guards, covers, container lids, ..are properly reinstalled. -
Page 48: Check Chain Oil-Level
8. Maintenance Check chain oil-level Check the chain oil level before each operation and top up the tank if necessary. Caution! Only use chain oil with a viscosity number of 140! To check the oil level in the chain oil tank (1), there is a sight glass on the front side. -
Page 49: Lubrication
8. Maintenance 8.10 Lubrication The saw must be lubricated every 200 hours, depending on the conditions of use. There are grease nipples on the machine, as shown in the illustration below. Caution. Use water-free grease with lithium or silicone additives. The properties of the grease should include water resistance, rust inhibition, high lubricity and mechanical strength. - Page 50 8. Maintenance Pusher track Infeed conveyor belt Support foot-1 Support foot-2 Harvester head - 1 Harvester head - 2 Joint outside Joint inside SSG-750 2021-02 Page 49...
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Page 51: Sharpening The Saw Chain
8. Maintenance 8.11 Sharpening the saw chain When sharpening the chain, the following steps must be followed in order to achieve perfect chain sharpness. The following steps refer to the original Oregon 18H chain used on the machine. • The sharpening angle must be the same for all chain teeth, otherwise the chain will run unevenly and roughly. - Page 52 8. Maintenance • The cutting edges must always be filed from the inside to the outside. • File quickly. Note that the file only removes material in the forward movement. During the backward movement, the file must be lifted off. •...
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Page 53: Oil Change
8. Maintenance 8.12 Oil change The first oil change is carried out after 250 operating hours. Thereafter, the oil must be changed every 1000 operating hours or once a year. HVI 46 or equivalent oil must be used as hydraulic oil. Make sure that an appropriately large collecting tank (min. -
Page 54: Changing The Oil Filter
8. Maintenance 8.14 Changing the oil filter The oil filter should be changed regularly every 250 operating hours. The machine must be switched off and cooled down at this point. 1. Unscrew the protective cover from the block mounting. 2. Position the oil drain channel under the hydraulic filter. -
Page 55: Changing The Splitting Wedge
8. Maintenance 8.17 Changing the splitting wedge Splitting wedge Fastening wedge guide Splitting Wedge guide Fastening the cylinder Splitting wedge adjustment 1. Move the splitting wedge upwards using the radio remote control. 2. Switch off the machine. 3. Open and remove the three screws of the knife guide 4. -
Page 56: Help In Case Of Malfunctions
9. Malfunctions 9 Help in case of malfunctions Safety instructions DANGER Danger to life from switching on the drive in the event of a malfunction • Switch off the machine • Secure against being switched on again DANGER Danger to life due to electric shock •... -
Page 57: Troubleshooting
9. Malfunctions Troubleshooting Error Cause Error correction Look up Chain tensioning Adjust chain tension 6.5.3 pressure is too low pressure Saw chain Check the check valve, Contact a Leaky check valve jumps out clean or replace it specialist Air in chain tensioning Bleeding the chain 6.5.2 system... - Page 58 9. Malfunctions Long sawing Chain is blunt Sharpen chain 8.12 times Infeed belt Too little hydraulic oil in Check oil level 8.13 does not run the system Too little hydraulic oil in Check oil level 8.13 Cross conveyor the system does not run Flow divider incorrectly Adjust flow divider...
- Page 59 9. Malfunctions SSG-750 2021-02 Page 58...
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Page 60: Guarantee And Warranty
10.Guarantee and Warranty 10 Guarantee and Warranty A guarantee period of 12 months and a warranty period of 24 months from the date of invoice is granted for the firewood processor (please keep the invoice!). The warranty claim covers all material and / or manufacturing defects. Defective parts will be replaced free of charge - they may only be replaced by a specialist. -
Page 61: Conduct When Dealing With Accidents
11. Accidents 11 Conduct when dealing with accidents As a matter of routine, ensure you have up-to-date information about available first aid options. After the initial care of injured people, immediately inform your supervisor of any personal injuries, damage to the machine or material damages. In the event of the specific use of emergency vehicles, state the severity of the injury and damage. -
Page 62: Notes
12. Notes 12 Notes SSG-750 2021-02 Page 61... - Page 63 12. Notes Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
- Page 64 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Phone: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com SSG-750 2021-02 Page 63...
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