Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Binderberger SSG750
Summary of Contents for Binderberger SSG750
- Page 1 Sawing and splitting machine SSG750 English translation of the original operating instructions Copyright by Binderberger GmbH Carefully read these operating instructions before starting up the machine! Version 2.0 2011-12 Seite 0...
- Page 2 [Betreff] These operating instructions are valid for: Type Article number SSG Z SSG-M75-1 SSG D SSG-M75-5 Version of this operating manual: SSG750 2.0 Release date: 2017-01...
-
Page 3: Table Of Contents
Table of Content Declaration of EC Conformity ..............5 Safety instructions .................. 6 2.1 Meaning of symbols and hints ............6 2.2 Meaning of icons................7 2.3 Keep all information available ............8 2.4 General safety instructions ..............8 2.5 Proper use ..................8 2.6 Due diligence of the operator ............ - Page 4 5.3 Electric supply .................. 21 5.4 Establish the machine’s working position ........22 5.5 Turn the main battery switch on (diesel engine only) ..... 23 5.6 Establish the tractor’s working position .......... 23 5.7 Extend the feeder framework ............24 5.8 Aufbau des Zubringers ..............
- Page 5 7.2 Shutting down the drive ..............39 7.2.1 Diesel engine .............. 39 7.2.2 Electric PTO drive ............39 7.2.3 PTO drive with tractor ..........39 Servicing ....................40 8.1 Safety instructions concerning servicing ......... 40 8.2 Important servicing instructions ............42 8.3 Instructions for working on electric equipment ......
- Page 6 9.2 Troubleshooting ................55 10 Guarantee, warranty ................58 11 Behaviour in case of accidents .............. 59 11.1 Residual risks ................... 59 11.2 Proper reaction in case of accidents ..........59 12 Notes ..................... 60 Version: 2.0 2017-01 page 4...
-
Page 7: Declaration Of Ec Conformity
Name and address of the person authorized to compose the technical documentation: St. Georgen am Fillmannsbach, 2017 Karl Binderberger CEO / Geschäftsführer Binderberger Maschinenbau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach Version: 2.0 2017-01 page 5... -
Page 8: Safety Instructions
2. Safety instructions 2 Safety instructions Meaning of symbols and hints Please observe the meaning of the symbols and hints illustrated hereafter. They are classified according to danger levels and comply with ISO 3864-2. D A N G E R Points to an immediately threatening danger. -
Page 9: Meaning Of Icons
2. Safety instructions Meaning of icons Carefully read the operating instructions before starting up the machine! Always wear ear protection and eye protection during operation! Always wear steel-toed safety shoes during operation! The machine may be operated by a single person only! Danger from electric current! Trip hazard! -
Page 10: Keep All Information Available
2. Safety instructions Keep all information available This operating manual must always be at the machine. Every person which works with the machine must have permanent access to this operating manual. All labels with safety instructions and with operating instructions must always be kept in a well-legible condition. -
Page 11: Due Diligence Of The Operator
2. Safety instructions Due diligence of the operator This machine has been designed and manufactured according to the results of a hazard analysis and after careful selection of the harmonized standards to be complied with, as well as according to further relevant technical specifications. -
Page 12: Required Operator Qualification
2. Safety instructions Required operator qualification Operating this machine does not require special knowledge from the fields of machine engineering or electric engineering. The operator must however be at least 18 years old. Before his first use of the machine, the owner of the machine must train and instruct him accordingly (see the general safety requirements). -
Page 13: Technical Modifications To The Machine
Parts and optional equipment which have not been delivered by Binderberger GmbH also have no approval from the manufacturer for use with the machine. -
Page 14: Description Of The Machine
3. Description of the machine 3 Description of the machine Operating mode The sawing and splitting machine is driven by a hydraulic system. The hydraulic circuit is supplied by a diesel engine or by a PTO drive. The sawing and splitting machine may only be operated, maintained and repaired by persons which are familiar with the machine and which have been informed about all potential dangers. - Page 15 3. Description of the machine Step 3: The pivoting table moves the cut part into the splitting section. Before this step is initiated, the lifting basket on the opposite side must be in its top position – otherwise the log could fall down at this side, with a danger of operator injury.
-
Page 16: Overview And Details
3. Description of the machine Overview and details Version: 2.0 2017-01 page 14... -
Page 17: Parts List
3. Description of the machine Parts list Item Part Framework Feeder belt Saw protection Ablagetisch Axle (brake axle, trailing axle) Lifting basket Pusher Control block Diesel engine PTO driven unit Feeder trestle Tank for chain lubrication oil Cross wedge Hydraulic oil Battery housing (for Diesel engine) Leg support Harvester unit... -
Page 18: Technical Data
3. Description of the machine Technical data Type SSG Z SSG D Empty weight* 2,100 kg 4,680 kg Support load* 850 kg 850 kg Working height Chain saw type Oregon 18H Chain sword type Oregon EA 542HSFL 104 Motor output 30 kW (41 HP) 45.1 kW HATZ Diesel 1,450... -
Page 19: Optional Equipment
3. Description of the machine Optional equipment Article no. Section / detail Feeding section SSG-Z75-1 Feeder trestle 2 m, foldable (together with attachment elements) SSG-Z75-2 Feeder trestle 2 m, static Axle without brake SSG-Z75-6 Chassis for 25 km/h (15 mph) with equipment, compressed air, lighting SSG-Z75-7 TÜV type approval for public traffic at 25 km/h (15 mph) -
Page 20: Transport
4. Transport 4 Transport Safety instructions for transport W A R N I N G Danger of injury during transport! • Make sure that no persons remain within the danger area and that a sufficient safety distance is kept at all times! •... -
Page 21: Transporting The Machine
4. Transport Transporting the machine Before transporting the machine, you must execute all tasks required for taking the machine out of service. When driving on public roads you must comply with all legal requirements! When driving on public roads, a maximum vehicle / machine width of 2.50 m may not be exceeded! The lighting system must always be reviewed before driving on public roads. -
Page 22: Installation
5. Installation 5 Installation Safety instructions for installation D A N G E R Danger of being crushed! • Secure the tractor against rolling away! • Secure the machine against rolling away! W A R N I N G Danger of injury from improper machine installation! •... -
Page 23: Duties Before Starting Operation
5. Installation Duties before starting operation A D V I C E Before starting operation, you must execute these tasks: • Review all electric connections before starting the machine! • Check all safety devices for proper functioning! • Check all bolts and screw connection for proper fastening before starting operation! •... -
Page 24: Establish The Machine's Working Position
5. Installation Establish the machine’s working position In order to avoid grave injuries to persons and severe damage to the machine, the system must always be placed on solid and levelled ground, and the instructions hereafter must be observed exactly. Apply the manual leg support: Set wheel stops to prevent the machine from rolling away. -
Page 25: Turn The Main Battery Switch On (Diesel Engine Only)
5. Installation Turn the main battery switch on (diesel engine only) The battery for the diesel motor of the sawing and splitting machine is equipped with a main switch. Turn the switch into ON position to enable the start of the motor and to supply the controls with electric current. -
Page 26: Extend The Feeder Framework
5. Installation Extend the feeder framework Press button 8B of the RC unit (for details see chapter 6.3 “Remote control”), to lower the feeder framework. Stop the movement, before the feeder is in horizontal position. Now you need to flap out the supporting legs (3): Rotate every spring bolt (4) half a turn, then pull them out. -
Page 27: Aufbau Des Zubringers
5. Installation Aufbau des Zubringers The feeder framework consists of the “H”-shape frame (1), 3 cross beams (2) and 2 supporting legs (3). First attach one cross beam to the beam on the feeder with bolt (4), then secure it with a cotter pin (5). Then attach the second and third cross beam in the same way. -
Page 28: Hydraulic Connection Of Feeder / Attach Cross Conveyor
5. Installation Hydraulic connection of feeder / attach cross conveyor A cross conveyor can optionally be attached to the feeder trestle. Connections: 1 feeder trestle 2 cross conveyor 3 leak oil pipes 5.10 Oil cooler The oil cooler is installed in a protected location between the pressing cylinders and the feeder belt. -
Page 29: Setting Up The Saw Chain Movement
5. Installation 5.11 Setting up the saw chain movement The setting wheel for the saw chain movement is located on the operating panel. After you have adjusted the setting, secure the setting wheel against inadvertent twisting using the counter nut. 5.12 Unlocking the lifting basket Use control button 3B of the remote control unit (see chapter... -
Page 30: Operation
6. Operation 6 Operation Safety instructions concerning operation D A N G E R Danger of injury from getting caught or dragged in by moving machine parts! • Always keep a sufficient safety distance from moving machine parts! • Provide sufficient lighting for the working area! W A R N I N G Danger of injury during operation: •... - Page 31 6. Operation A T T E N T I O N Danger of injury from missing personal protecting equipment! • Always wear eye protection, ear protection, protecting gloves and steel-toed safety shoes! A T T E N T I O N Danger of injury during operation! •...
-
Page 32: Remote Control Unit
6. Operation Remote control unit 1A – Feeder backwards 1B – Feeder forward 2A – (no function) 2B – Harvester chain drive 3A – Harvester transport downwards 3B – Harvester transport upwards 4A – Tilting rocker to the rear 4B – Tilting rocker to the front 5A –... -
Page 33: Setting The Splitting Length
6. Operation Setting the splitting length The splitting length can be adjusted in steps, to cover a moving range of 25 – 100 cm (10” – 40”). The stop plate must be secured against inadvertent shifting by 3 bolts M12 x 30, the belonging lock washers and flat washers. -
Page 34: The Harvester Assembly
6. Operation The Harvester assembly 6.5.1 The Hultdins chainsaw • The chainsaw has very sharp edges and angles. Always wear safety gloves and use the proper fork wrenches when working with the chainsaw. Take the saw chain off during due service and setup works. •... -
Page 35: Venting The Chain Tensioning System
6. Operation 6.5.2 Venting the chain tensioning system ATTENTION: All service and repair works must be performed by qualified personnel or by an authorized repair shop only! 1. Take out the saw chain (see chapter “Chain replacement”). 2. Start the machine and let it run in idle mode. 3. -
Page 36: Setting The Chain Tension Pressure
6. Operation 6.5.3 Setting the chain tension pressure If the chain jumps off the sword during sawing operation, there may be air inside the tensioning system, or the tension pressure is probably too low. Try to solve the problem by venting the system (see the earlier chapter: “Venting the chain tensioning system”). -
Page 37: Replacing The Chain
6. Operation Movement speed of the sword If the return movement speed of the sword appears too high, a grave malfunction has occurred at the saw unit. The movement during cutting must be between 2 – 5 seconds. The return movement must take at least 1 second. -
Page 38: Replacing The Sword
6. Operation 5. Start the chain just for a moment: Pressure will build up inside the chain tensioning system. If the new chain jumps off the sword, you must bleed the system. 6. Problems during chain replacement may be caused by a soiled chain or by debris inside the lubrication channels. -
Page 39: Venting The Lubrication System
6. Operation 6.5.7 Venting the lubrication system During the complete slewing process, the lubrication pump delivers oil. First take off the chain. Use a 37 mm wrench (1.5”) to take off the end screw (3) as illustrated below. Use a 5 mm (0.2”) Allen wrench to open the sealing screw (2). Observe the escaping oil of the piston rod: as soon as it is free from air bubbles, you shut the sealing screw again. -
Page 40: Shutdown
7. Shutdown 7 Shutdown Safety instructions concerning shutdown D A N G E R Danger of injury from getting caught or dragged in by moving machine parts! • After machine shutdown, you must wait until all moving machine parts have come to a halt! •... -
Page 41: Shutting Down The Drive
7. Shutdown Shutting down the drive Before you shut down the machine after a longer period of full speed operation, let the drive run at idle speed for a couple of minutes, in order to cool the system down to normal temperature. After you have shut down the drive and the oil cooling system has stopped working, you must switch off the diesel engine / the PTO drive / tractor. -
Page 42: Servicing
8. Servicing 8 Servicing Before starting any maintenance activities on the machine, always turn the machine OFF and disconnect the power supply from the tractor or the engine. During the first month of operation, check all screws and connections once a week for tight fastening. - Page 43 8. Servicing A T T E N T I O N Danger of slipping because of oil residue during service work (oil exchange)! • Use a suitable collecting bin. • Remove spilled oil immediately. A T T E N T I O N Danger of injury: Scalding on hot machine components and media! •...
-
Page 44: Important Servicing Instructions
8. Servicing Important servicing instructions A D V I C E • Immediately replace any faulty machine parts! • Use original spare parts only. • Make sure that suitable collecting bins are available for any groundwater endangering media (removed oils, cooling agents). -
Page 45: Instructions For Working On Electric Equipment
8. Servicing Instructions for working on electric equipment As a matter of principle, any work on electric equipment may only be carried out by skilled electricians. Review electric equipment on a regular basis: Fasten any loose connection; replace damaged cables and wires immediately. During any work on live machine components or cables, a second person must be present at all times, which can interrupt the electric supply in case of emergency. -
Page 46: Cleaning
8. Servicing • Make sure that all used tools, materials and further equipment has been removed from the working area again. • Clean the place of operation and remove all escaped liquids and similar materials. • Make sure that all safety devices of the machine are functioning properly again. -
Page 47: Battery Maintenance (Diesel Engine Drive)
8. Servicing Battery maintenance (Diesel engine drive) Check the level of the liquid inside the battery, refill with distilled water if necessary. If the machine will be out of operation for a longer time, it is recommended to take out the battery and to connect it to a charger for keeping it charged. Checking the level of the chain oil Check the chain oil level before every start of operation, and... - Page 48 8. Servicing Lubrication spot Quantity SSG750D SSG750Z Conveyor belt 4x entry 4x exit Harvester aggregate Support foot Pressing way Feeder Feeder joint Feeder, front end Feeder, rear end Knife, left side Knife, right side Pressing way Feeder belt Version: 2.0 2017-01 page 46...
-
Page 49: Maintenance Tasks (Every 250 Operating Hours)
8. Servicing Support foot #1 Support foot #2 Harvester aggregate #1 Harvester aggregate #2 Joint, outside Joint, inside 8.11 Maintenance tasks (every 250 operating hours) Execute these checks: • No bearings and locks are missing • The hydraulic hoses show no damage •... -
Page 50: Sharpening The Saw Chain
8. Servicing 8.12 Sharpening the saw chain In order to achieve the required chain sharpness, you must adhere to these dimensions (all dimensions relate to the original chain type Oregon 18H): • The sharpening angle must be identical for all single chain teeth. Otherwise the chain will operate uneven and harsh, and will be subject to increased wear. - Page 51 8. Servicing • All sawing teeth must show the same length. Unequal lengths will result in uneven tooth heights. A variety in height will lead to bumpy chain movement and can even cause the chain to break. • First of all, determine the shortest tooth. Start with sharpening this tooth, then file down all other teeth to the same length.
-
Page 52: Oil Exchange
8. Servicing 8.13 Oil exchange The first oil change is due after 250 operating hours. Afterwards you must change the oil after every 1,000 operating hours or once a year. Use hydraulic oil of class HVI 46 or equal quality only. For the oil change you need a suitable collecting vessel (with a capacity of at least 200 litres). -
Page 53: Exchanging The Transmission Gearbox Oil
8. Servicing 8.14 Exchanging the transmission gearbox oil The oil of the gearbox must be replaced after regular intervals. The first exchange is due after 100 operating hours; all con- secutive oil changes must be performed after every 1,500 operating hours, or at least once a year. -
Page 54: Adjusting The Pressing Limiters
8. Servicing 8.16 Replacing the hydraulic hoses All hydraulic hoses must be replaced every 5 years. Otherwise damage may occur to the hoses (brittle), causing severe injuries. 8.17 Adjusting the pressing limiters The pressing unit is limited by limit switches, to protect it from overload and from unnecessary high oil temperature. -
Page 55: Replacing The Splitting Knife
8. Servicing 8.18 Replacing the splitting knife 1 Splitting knife 2 Fastening spots of the knife guiding 3 Cross wedge 4 Fastening of the cylinder for height adjustment 1. Use the remote control to move the splitting knife completely upwards. 2. -
Page 56: Help In Case Of Breakdowns
9. Help in case of breakdowns 9 Help in case of breakdowns Safety instructions D A N G E R Danger to life by starting the drive after a breakdown occurred! • Turn the machine OFF! • Secure the machine against restart! D A N G E R Danger from electric shock! •... -
Page 57: Troubleshooting
9. Help in case of breakdowns A T T E N T I O N Danger of chemical burns from contact with lubricants! • Avoid skin and eye contact! • Use proper protecting equipment (protecting gloves, eye protection)! Also read and observe chapter „General Safety Instructions“! Troubleshooting Malfunction Possible causes... - Page 58 9. Help in case of breakdowns Malfunction Possible causes Measures for repair Hydraulic oil becomes Oil cooler is not working If the fan blades do not rotate: check very hot properly power supply, check cleanness of the Oil filter is clogged or Check the oil filter;...
- Page 59 9. Help in case of breakdowns Version: 2.0 2017-01 page 57...
-
Page 60: Guarantee, Warranty
10. Guarantee, warranty 10 Guarantee, warranty For the sawing and splitting machine, manufacturer Binderberger Maschinenbau GmbH grants a guarantee period of 12 months and a warranty period of 24 months from the date of the invoice (please file the original... -
Page 61: Behaviour In Case Of Accidents
11. Behaviour in case of accidents 11 Behaviour in case of accidents 11.1 Residual risks The sawing and splitting machine has been designed and manufactured according to the state-of-the-art technology and the currently valid safety directives. • There is a danger of injury for hands and fingers in case of careless operation, non-compliance with the safety instructions and improper application of the machine •... -
Page 62: Notes
12. Notes 12 Notes Version: 2.0 2017-01 page 60... - Page 63 12. Notes Notice Manufacturer Binderberger GmbH permanently works on the improvement of its products. We reserve the right to execute updates of the illustrations and descriptions of this operating manual and of the spare parts list. The customer cannot deduce a claim for changes / updates to machines that have already been delivered.
- Page 64 12. Notes Dealer’s stamp: ü Type label: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Tel: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com Version: 2.0 2017-01 page 62...
Need help?
Do you have a question about the SSG750 and is the answer not in the manual?
Questions and answers