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Summary of Contents for Binderberger SSP450-Eco
- Page 1 Firewood Processor SSP450-Eco Original Operator‘s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
- Page 2 This manual is valid for: Model Article number SSP-E45-1 SSP450 Z SSP450 E SSP-E45-2 SSP450 D SSP-E45-3 Version of this manual: SSP450 1.0 Creation date: 2020-10 Firewood Processor 2021-01 Page 1...
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Page 3: Table Of Contents
Table of Contents EC Declaration of Conformity ..............6 Safety instructions .................. 7 2.1 Explanation of symbols ..............7 2.2 Pictograms and their meaning: ............8 2.3 Keep information available ..............9 2.4 General safety instructions ..............9 2.5 Intended use ..................9 2.6 Operator's duty of care .............. - Page 4 5.4 Check direction of rotation of the motor ........20 5.5 Switch on Battery main switch ............21 5.6 Bring the machine into working position ........22 5.7 Unfold the feeder ................23 5.8 Support frame .................. 25 5.9 Attachment cross conveyor ............. 25 5.10 Unfold the footboard ...............
- Page 5 6.17 Chip ejection ..................39 6.18 50cm Extension ................39 Shutdown ....................40 7.1 Safety instructions for the shutdown procedure ......40 7.2 Switch off the drive ................41 7.2.1 Diesel-engine .............. 41 7.2.2 Electric drive ............... 41 7.2.3 PTO drive ..............41 7.3 Dismantling the support frame ............
- Page 6 9.6 Lubrication points ................55 9.7 Oil change ..................56 9.8 Changing the oil filter............... 57 9.9 Changing the hydraulic hoses ............57 9.10 Adjusting the pusher-sensors ............58 10 Help in case of malfunctions ..............59 10.1 Safety instructions ................59 10.2 Troubleshooting ................
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Page 7: Ec Declaration Of Conformity
Annex IX of 2006/42 / EC. Notified checkplace for type examination according to Annex IX The following is the name and address of the person authorized to compile the technical documentation. CEO Karl Binderberger Binderberger Maschinebau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach... -
Page 8: Safety Instructions
2.Safety instructions Safety instructions Explanation of symbols Please pay attention to the meaning of the following symbolic explanations and instructions description. They are divided into levels of risk and classified in accordance with ISO 3864- 2 DANGER Indicates an immediate threat of danger. If the information is not followed, death or serious bodily injury (invalidity) is the result. -
Page 9: Pictograms And Their Meaning
2.Safety instructions Pictograms and their meaning: Read the operating instructions carefully before commissioning! During operation, ear protectors and protective glasses must be worn! During operation, safety shoes (with steel cap) are to wear! Note that the machine may only be operated by one person! Warning of hazardous electrical voltage Risk of injury due to stumbling... -
Page 10: Keep Information Available
2.Safety instructions Keep information available These operating instructions must be kept with the machine. It must be ensured that all persons who have to carry out activities on the machine can read the operating instructions at any time. All safety instruction signs and operating instruction signs on the machine must always be kept in a clearly legible condition. -
Page 11: Operator's Duty Of Care
2.Safety instructions Operator's duty of care The machine was designed and built taking into account a hazard analysis and after careful selection of the harmonised standards to be complied with, as well as other technical specifications. It therefore corresponds to the current state of the art and ensures the highest level of safety. -
Page 12: Operator Requirements
2.Safety instructions Operator requirements No special knowledge of mechanical or electrical engineering is required to operate the machine. However, the operator must be at least 18 years old. The operator must be trained and instructed accordingly by the operator of the machine before starting work for the first time (see General safety regulations). -
Page 13: Modifications To The Machine
2.Safety instructions Modifications to the machine For safety reasons, no unauthorised modifications may be made to the machine; this applies in particular to welding work on load-bearing parts. Only use original spare parts / original wear parts / original accessories - these parts are specially designed for the machine. -
Page 14: Description Of The Machine
3.Overview Description of the machine How it works The firewood automat is hydraulically driven. The hydraulic circuit is driven by PTO pump, diesel or electric motor. The machine is set up as described in the chapter "Set up of the machine" and made ready for operation. -
Page 15: Technical Data
3.Overview Technical Data Type SSP450 Z SSP450 E SSP450 D Weight* 2000 kg 2100 kg 3300 kg Working height 1,1 m Chainsaw Oregon 40HX86 Chainsaw blade Oregon EV 59752-4 Power 45kW 22kW + 9kW 34 kW Speed [rpm] 1450 1450 Fuse 64 A + 32 A Splitting force... -
Page 16: Equipment
3.Overview 3.3 Equipment Item number Equipment Feeder SSZ-ZAL-01 Feeder frame 2m foldable in connection with extended drawbar SSZ-ZAL-03 Feeder frame 2m stationary SSZ-ZAL-05 Feeder frame 3m (4 hydraulically driven star rollers) stationary SSZ-ZAL-07 hydr. preparation for cross conveyor assembly Splitting wedge SSZ-ZAL-11 Splitting cross 12 - divider SSZ-ZAL-12... -
Page 17: Transport Of The Machine
4.Transportation Transport of the Machine Safety instructions during transport WARNING Risk of injury during transport! • Make sure that there are no persons in the danger zone and that a sufficient safety distance is maintained. • Suspended loads can fall down, then there is danger to life - do not stay under suspended loads! •... -
Page 18: Transport Journeys And Journeys On Public Roads
4.Transportation Transport journeys and journeys on public roads First of all, follow the instructions for turning of the machine in the chapter “shut down”. If you want to transport the firewood automat with the tractor, make sure that it is properly attached and held securely to your vehicle. When driving on public roads, the legal regulations must be observed! ➢... -
Page 19: Set Up Of The Machine
5.Set up of the machine Set up of the machine Safety instructions for set up DANGER Danger to life from electric shock! • Machines with electric drives must be operated on a mains supply that is protected by a 30-mA residual current circuit breaker. •... -
Page 20: Duties Before Starting Work
5.Set up of the machine Duties before starting work NOTICE Carry out the following activities before starting work: • Check electrical connections before starting • Check safety devices for proper functioning • Check all bolts and screw connections for tightness before starting work! •... -
Page 21: Check Direction Of Rotation Of The Motor
5.Set up of the machine Check direction of rotation of the motor (only for electric machines) Switch on the motor only briefly and check the direction of rotation on the fan blades of the motor. The correct direction of rotation is indicated by the sticker on the fan cover of the motor. -
Page 22: Switch On Battery Main Switch
5.Set up of the machine Switch on Battery main switch (only for diesel machines) There is a main switch for the battery on the SSP. This must be switched on before each operation to enable the engine to start and to supply the control unit with power. -
Page 23: Bring The Machine Into Working Position
5.Set up of the machine Bring the machine into working position To prevent serious personal injury and machine damage, always place the machine on a level and firm floor and follow the instructions below carefully. Move the support foot into position: 1. -
Page 24: Unfold The Feeder
5.Set up of the machine Unfold the feeder Turn the stopcock (1) 90° counter-clockwise (direction of passage). Now you can tilt the feeder by operating the right lever (2). However, do not tilt the feeder completely into its horizontal position yet, because the support legs (3) must be folded out first. - Page 25 5.Set up of the machine Then the feeder can be brought into the horizontal position. With the two adjustable feet (4) the feeder can be adapted to the ground. Always make sure that both legs are in contact with the ground. Finally, the stopcock (1) must be closed again prevent...
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Page 26: Support Frame
5.Set up of the machine Support frame The support trestle consists of the support H (1) and the 3 transverse form tubes (2). To set up the trestle, insert the bevelled side of the transverse tube into the feeder. Now add the support H and insert the transverse moulded tube into the provided support here as well. -
Page 27: Bringing The Outfeed Conveyor Into Working Position
5.Set up of the machine 5.11 Bringing the outfeed conveyor into working position Use the manual cable winch (2) to slacken the cable a little. Then manually pull back the entire conveyor belt (1) until the rope is taut again. Then lower the conveyor belt down using the crank. -
Page 28: Operation
6.Operation Operation Safety instructions during operation DANGER Risk of injury from being caught or pulled in on moving machine parts! • Keep a sufficient safety distance from moving machine parts! • Illuminate the workplace sufficiently WARNING Risk of injury during operation! •... - Page 29 6.Operation CAUTION Risk of injury due to negligent use of personal protective equipment! • Wear protective goggles, ear protection, protective gloves and safety shoes with steel toecaps! CAUTION Risk of injury during operation • Only one person may work on the machine at a time! •...
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Page 30: Important Notes During Operation
6.Operation Important notes during operation NOTICE • The firewood automat with electric drive must not be operated in the rain. • The operating personnel must ensure that no unauthorised persons are in the working area of the machine. • Before switching on the machine, inform yourself about the correct behaviour in the event of a malfunction. -
Page 31: Manual Operation
6.Operation Manual operation 1. Switch the selector switch to manual so that the machine can be controlled with the joystick. 2. Move the joystick upwards to reach the home position. (discharge conveyor belt starts) 3. Push the joystick to the right to activate the infeed. Stay in this position until the log arrives at the fixed stop and activates the sensor. -
Page 32: Reverse The Direction Of The Log Feeder
6.Operation Reverse the direction of the log feeder If there are problems with the wood intake: It is possible to reverse the direction of rotation of the feeder. This is necessary if the wood gets caught when being fed in. The lever for reversing the direction of rotation (1) is located below the control on the right-hand side of the operator's... -
Page 33: Safety Circuit
6.Operation Safety circuit The firewood processor is equipped with a safety circuit on the safety doors. These are monitored by means of a sensor on the frame and its counterpart on the door or the protective cover. If one of the two safety doors is opened, the machine stops. -
Page 34: Adjustment Of The Log Length Using A Fixed Stop
6.Operation Adjustment of the log length using a fixed stop The fixed stop is secured against overload by a shear bolt (1). In case of overload, this breaks off and allows the fixed stop to be pushed backwards. The splitting length can be adjusted via steps in a range of 25-50cm. The splitting length is adjusted to the left of the splitting wedge. -
Page 35: Changing The Splitting Wedge
6.Operation Changing the splitting wedge To change the splitting wedge, retract the height adjustment cylinder so that the splitting wedge is pulled upwards. Secure the splitting wedge in this position with a suitable belt or chain. A front loader or crane is ideal for this purpose. -
Page 36: Half Splitting Function
6.Operation 6.10 Half splitting function With the firewood processor, it is possible to switch to the half splitting function for timber lengths of 25-33 cm, i.e., the pusher only travels to the splitting wedge up to the set length, so that the next timber can be conveyed into the splitting channel straight away, thus increasing speed and also efficiency. -
Page 37: Adjust The Chain Tension Pressure
6.Operation 6.12 Adjust the chain tension pressure If the chain jumps off the bar during sawing, there may either be air in the tensioning system or the tensioning pressure is too low. To solve the problem, bleed the system at the harvester bar holder. -
Page 38: Adjust The Pressure Limiting Valve
6.Operation 6.13 Adjust the Pressure limiting Valve The pressure relief valve is for extending the saw cylinder. (lowering of the harvester). It must be set to 80 bar. 6.14 Changing the chain The first signs of a dull chain are very long sawing times and blue smoke coming from the cut. -
Page 39: Changing The Saw-Bar
6.Operation 6.15 Changing the saw-bar • Remove the saw-chain (see 6.14 Changing the chain). • Remove the saw-bar by loosening the guide screws (1). • Insert the new saw-bar and tighten the guide screws. • Replace the saw-chain. 1. Guide screws, 2 pcs. 2. -
Page 40: Chip Ejection
6.Operation 6.17 Chip ejection The chip ejector is covered with a protective plate to make it difficult to reach into the machine. If the chip channel becomes blocked, do not solve the problem with the machine switched on. A wooden stick or similar is recommended to remove the chips. -
Page 41: Shutdown
7.Shutdown Shutdown Safety instructions for the shutdown procedure DANGER Risk of injury from being caught or pulled in by moving machine parts! • After parking, wait until all moving machine parts have come to a standstill! • Keep a sufficient safety distance from moving machine parts! WARNING Risk of injury when taking out of operation! -
Page 42: Switch Off The Drive
7.Shutdown Switch off the drive 7.2.1 Diesel-engine If the machine has been used under full load for a longer period of time, you should let the automatic firewood processor run for a few minutes without load before shutting it down. This allows the machine to return to operating temperature and can be shut down without any problems. -
Page 43: Dismantling The Support Frame
7.Shutdown Dismantling the support frame To dismantle the support frame, open the two locks of the ball cups on the first transverse forming tube (2). Now you can lift out the first cross tube. Proceed in the same way with the other two. With the last one, first lift the transverse moulding tube out of the support H (1) and place it on the ground. -
Page 44: Folding The Outfeed Conveyor
7.Shutdown Folding the outfeed conveyor First turn the spring bolt (1) half a turn until it engages. Then the upper part of the conveyor belt can be pulled forward with the manual cable winch (2) until the spring bolt engages again. Afterwards, the entire conveyor belt can be pulled further forward by turning the crank. -
Page 45: Servicing
8.Servicing Servicing Safety instructions during servicing DANGER Danger to life from switching on the drive during maintenance work • Switch off the machine • Secure against being switched on again DANGER Danger to life due to electric shock • Work on electrical systems may only be carried out by qualified personnel! •... - Page 46 8.Servicing CAUTION Slipping on oil residues during maintenance work (oil change)! • Use suitable collection containers. • Remove spilled oil immediately CAUTION Risk of injury! Scalding from hot machine components! • Allow the machine to cool down before carrying out any maintenance work CAUTION Risk of chemical burns from contact with lubricants!
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Page 47: Important Instructions During Servicing
8.Servicing Important instructions during servicing NOTICE • Immediately replace all machine parts that are not in perfect working condition. • Use only original spare parts • Ensure that suitable collection containers are available substances hazardous groundwater (oils, coolants, etc.) • Use only the specified operating materials. -
Page 48: Notes When Working On Electric Equipment
8.Servicing Notes when working on electric equipment All work on the electrical equipment of the machine may only be carried out by trained electricians. Check electrical equipment regularly: • Reattach loose connections. • Replace damaged lines or cables immediately. Whenever work is carried out on live machine parts or cables, a second person must always be present to disconnect the power supply in an emergency. -
Page 49: Duties Before Finishing Maintenance
8.Servicing Duties before finishing maintenance After completing the maintenance work and before starting the machine, observe the following points: • Check all previously loosened bolted connections for tightness. • Check that all previously removed guards, covers, container lids, ..are properly reinstalled. •... -
Page 50: Sharpening The Saw Chain
8.Servicing Sharpening the saw chain When sharpening the chain, the following steps must be followed in order to achieve perfect chain sharpness. The following steps refer to the original Oregon 18H chain used on the machine. • The sharpening angle must be the same for all chain teeth, otherwise the chain will run unevenly and roughly. - Page 51 8.Servicing • File quickly. Note that the file only removes material in the forward movement. During the backward movement, the file must be lifted off. • The file should be turned again and again, otherwise one-sided wear will result. • Caution: The connecting and driving links must not be filed.
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Page 52: Tensioning The Conveyor Belt
8.Servicing Tensioning the conveyor belt If the conveyor belt makes very loud noises when idling, this can normally be remedied by proper tensioning of the conveyor belt. For tensioning, there are 2 nuts at the bottom of the pulley on the left and right. -
Page 53: Maintenance
9.Maintenance Maintenance During the first month every week all screws and connections should be checked for tightness. Safety instructions during maintenance DANGER Risk of severe injury by switching on the driving mechanism during maintenance work! • Switch off machine! • Secure against unintentional restart! DANGER Danger to life due to electric shock... -
Page 54: Cleaning
9.Maintenance CAUTION Risk of injury! Scalding by hot machine components! • Allow the machine to cool down to ambient temperature before carrying out any maintenance work. CAUTION Risk of chemical burns from contact with lubricants! • Avoid contact with skin and eyes •... -
Page 55: Check Chain-Oil Level
9.Maintenance Check chain-oil level Check the chain oil level before each operation and top up the tank if necessary. Attention! Only use chain oils with a viscosity number of 140! To check the oil level in the chain oil tank, there are two sight glasses on the front side, making sure that the upper sight glass is half full and the machine is standing... -
Page 56: Lubrication Points
9.Maintenance Lubrication points The lubrication points must be lubricated according to the specified lubrication intervals. Lubrication point Number SSP450D SSP450E Harvester head Electric motor Feeder Feeder Harvester head Electric motor Firewood Processor 2021-01 Page 55... -
Page 57: Oil Change
9.Maintenance Oil change The first oil change is carried out after 250 operating hours. Thereafter, the oil must be changed every 1000 operating hours or once a year. HVI 46 or equivalent oil must be used as hydraulic oil. Make sure that an appropriately large collection container (at least 200l) is available. -
Page 58: Changing The Oil Filter
9.Maintenance Changing the oil filter The oil filter should be changed regularly every 250 hours of operation. • Open the rear protective cover. • Unscrew the outer filter sleeve. • Replace the filter cartridge. • Screw the filter sleeve back in place. •... -
Page 59: Adjusting The Pusher-Sensors
9.Maintenance 9.10 Adjusting the pusher-sensors In the course of time, it is possible that the sensors of the pusher become loose and need to be readjusted. If the "half-split" function is used, the log length must be adjusted by the middle sensor. To access the sensors, it is necessary to remove 4 screws and take off the cover plate. -
Page 60: Help In Case Of Malfunctions
10.Malfunctions 10 Help in case of malfunctions 10.1 Safety instructions DANGER Danger to life from switching on the drive in the event of a malfunction • Switch off the machine • Secure against being switched on again DANGER Danger to life due to electric shock •... -
Page 61: Troubleshooting
10.Malfunctions 10.2 Troubleshooting Error Cause Error correction Look up Chain tensioning Adjust the chain 6.13 pressure is too low pressure Saw chain comes off guide Check the non-return Clean and/or Leaky non-return valve, clean or replace contact a valve specialist Lubrication tank is Fill the tank with empty... - Page 62 10.Malfunctions Long sawing Chain is blunt Sharpen chain times Conveyor belt Not enough doesn’t run or hydraulic oil in the Check oil level jerks system Splitting cylinder does not retract Splitting cylinder does not advance Limit switch does Splitting cylinder Check limit switch 9.10 not switch...
- Page 63 10.Malfunctions Saw motor doesn’t run Outfeed conveyor belt doesn’t run Wood holder Solenoid valve does Diagnostic menu / Contact a does not extend not switch manual operation specialist Wood holder does not retract Pusher doesn’t advance Pusher does not retract If the malfunctions cannot be eliminated according to the above instructions.
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Page 64: Guarantee And Warranty
11.Guarantee and Warranty 11 Guarantee and Warranty A guarantee period of 12 months and a warranty period of 24 months from the date of invoice is granted for the firewood processor (please keep the invoice!). The warranty claim covers all material and / or manufacturing defects. Defective parts will be replaced free of charge - they may only be replaced by a specialist. -
Page 65: Notes
13 Notes Firewood Processor 2021-01 Page 64... - Page 66 Notes Firewood Processor 2021-01 Page 65...
- Page 67 Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
- Page 68 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Tel: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com Firewood Processor 2021-01 Page 67...
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