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Summary of Contents for Binderberger SSP450
- Page 1 Operating Manual Firewood Processor SSP450 Carefully read through this OPERATING MANUAL prior to commissioning this machine! 2010-08...
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Page 2: Table Of Contents
Table of Contents Page Product Overview Explanation Intended Use Mode of Operation Operator Requirements Maintenance and Repair Technician Requirements General Safety Instructions Keeping Information Available Operator’s Duty of Care Modifications to the Machine Environmental Protection Installation Safety Instructions for Installation Pre-Start checks Rotational Direction of the Motor Unfolding the Feeder... - Page 3 Page Changing the Chain Replacing the Bar Bleeding the Chain’s Lubrication System Shutdown Safety Instructions for Shutdown Disassembly of the Feed Deck Unfolding the Feeding Deck Unfolding the Removal Conveyor Belt Folding Up the Platform Step Transport Safety Instructions for Transport Transport of the Firewood Processor Maintenance Safety Instructions for Maintenance...
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Page 4: Product Overview
Product Overview... -
Page 5: Explanation
Explanation Number Component Removal conveyor belt Joystick for adjusting belt height Protective casing Operator panel Feeder (can be manually folded) Guard plate Protective casing for splitting area Crank for removal conveyor belt Hydraulically foldable feeder (only available with extended tow shaft) Drawbar eye (only available with extended tow shaft) Feeder control device (only available with extended tow shaft) Platform step... -
Page 6: Intended Use
Intended In fully automatic mode these functions are performed automatically. The first step is to feed the log into the The firewood processor is solely designed sawing area until the wood is ran up to the for sawing and splitting wood up to 45 cm setting stop, thus triggering the signal for in diameter. -
Page 7: Maintenance And Repair Technician Requirements
any repairs or maintenance work on the Caution: machine. Hazard warnings which Upon completion of training, operating require particular personnel must be able to perform the observance. following tasks independently: • Inspection of the safety equipment The machine may solely be operated by both before and during operation. -
Page 8: Modifications To The Machine
In addition, in order to guarantee a safe modifications require prior written operation, the operator must make sure consent from Binderberger. that: Only use original replacement parts, • the machine is only used as intended original consumables original (see chapter on “Intended Use”) accessories as these parts are specially •... -
Page 9: Installation
Installation Pre-Operation Obligations Perform the following tasks prior to Safety Instructions for Installation operation: The following points must be strictly adhered to in order to avoid damages to • The commissioning of the machine the machine or life-threatening injuries may only be performed by authorized during installation: personnel and in compliance with the safety instructions. -
Page 10: Rotational Direction Of The Motor
joystick so that the hydraulic system motor’s fan cover. In the event the can reach its operating temperature. rotational direction is incorrect, unplug the motor and ask an electrician to change Inspect the oil cooler for cleanliness • the running direction. so as to ensure adequate cooling. -
Page 11: Unfolding The Removal Conveyor Belt
Now you can use the joystick (20) to tilt conveyor belt (1) until the cord is once the feeding belt. However, do not again tight. completely place the conveyor belt in its Now use the winch handle to lower the horizontal position as you must first conveyor belt. -
Page 12: Folding Down The Platform Step
Folding down the Platform Step (12) Using Setting Stop (17) Configure the Splitting Length The splitting length can be adjusted in stages at a range of 25 to 50 cm. The splitting length is adjusted on the back right-hand side. To adjust remove safety clip and lift pin out, push log stop to desired position refit pin and safety clip. -
Page 13: Initial Operation Considerations
Always set the splitting knife at the centre Initial Operation Considerations: of the wood. At very low ambient temperatures • During operation, if the splitting knife (below 0 °C), the machine must first needs to be adjusted lower, the machine run on idle for approx. -
Page 14: Control Panel
Keep the work area free from wood The Control Panel (4) • splits and shavings. (risk of tripping and falling) • The drive must be in the off position before removing any wood pieces from the drive. • The operating personnel must make sure that no unauthorized persons are present in the area of operation. -
Page 15: Speed Of The Conveyor Belt
The machine will now proceed through individual process steps fully automatically. Nevertheless, always remain close to the machine so that it may be switched off in an emergency. This could be the case: when the cut wood does not fall straight into the splitting area: Several possibilities exist to stop the machine:... -
Page 16: Changing The Splitting Cross
Changing the Splitting Cross (30): 1. Use the control panel lever (2) to move the splitting cross (30) upwards. 2. Stop the machine. 3. Thread the belt or chain at the hole above and, for example, secure it with a front loader. 4. -
Page 17: Hultdins Chainsaw
Hultdins Chainsaw Always wear protective gloves when working with the chain. Remove the chain for • servicing or adjustment work. Never adjust the pressure of the hydraulic system without the help of a pressure • gauge. Always close all connections in order to avoid unnecessary oil loss. •... -
Page 18: Bleeding The Chain's Tensioning System
Bleeding Chain’s Tensioning Setting the Chain’s Locking Pressure System If whilst sawing the chain springs from Caution! Only qualified personnel or the bar, there is either air in the tensioning authorized repair shops may service or system or the locking pressure is too low. repair the machine. -
Page 19: Setting The Saw Feed
Setting the Saw Feed Secure chain tensioner pressing the mechanical locking Proceed as follows when inspecting the device. feed pressure: Remove the chain. Remove the saw chain. With the help of the handle, press the Attach a pressure gauge to the bar back against the Harvester. -
Page 20: Replacing The Bar
Bleeding the Chain’s Lubrication System The lubricating oil pump circulates oil during the entire swivelling procedure. Remove the chain. Use a 37 mm spanner to open the end screw as illustrated in the following figure. Use a 5 mm Allen wrench to open the lock screw. -
Page 21: Shutdown
Shutdown Safety Instructions for Shutdown The following points must be strictly adhered to in order to avoid damages to the machine or life-threatening injuries during shutdown: Once the machine has been powered • off, the operating personnel must first wait until all moveable parts are no longer moving before abandoning the machine. -
Page 22: Unfolding The Removal Conveyor Belt
Unfolding the Removal Conveyor Belt Now you can use the joystick (20) to slightly lift the feeding band. Put the feet (22) in and fold both support legs First turn the spring bolt (24) a half a upwards. To unfold the legs, turn the rotation until it locks into place. -
Page 23: Folding Up The Platform Step
Folding up the Platform Step (12) Transport of the Firewood Processor The transport vehicle must be capable • of carrying the entire weight and support load of the machine. The machine must be carefully • attached and fastened to the hitch of the towing vehicle All laws (reverse lights, speed limits, •... -
Page 24: Maintenance
Maintenance Additional Safety Instructions Safety Instructions for Maintenance Ensure that all machine parts have • cooled ambient All maintenance work – installation, temperature cleaning, lubrication, maintenance, inspections, etc. – as described in the • Make sure that adequate lifting and present operating manual must be adhered load-resistant equipment is available to in due time. - Page 25 Self-locking screws and nuts must Wear tight fitting work clothes so • • always be replaced. that your clothes do not get caught up in moveable parts. • All operating fluids, lubricating oils and auxiliary substances must be • Always wear insulated safety boots disposed of in an environmentally with thick crepe soles.
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Page 26: Instructions For Working On Electrical Equipment
Instructions for Working on Electrical Inspect all previously loosened bolt • Equipment: connections to make sure they are tightly fastened. As a matter of principle, only qualified electricians may ever work on the • Ensure that all previously removed machine’s electrical equipment. protective equipment, covers,... -
Page 27: Maintenance
Maintenance Open the drain cover on the tank to drain the hydraulic oil. Once the oil has been During the first month, all bolts should be drained from the tank, tightly close back inspected each week to make sure they the tank. -
Page 28: Changing The Oil Filter
Changing the Oil Filter: completed, carefully tighten this plug back as well. Lubricating the Harvester Saw Depending on the operating conditions, the saw must be lubricated every 250 hours. When you open the back cover you will find the grease nipple (as illustrated in the drawing) directly attached to the Harvester. -
Page 29: Tensioning Of The Feeding Deck
Tensioning the Feeding Deck (5) Loosen screw (37) to the left and right and turn it back a little. For this purpose, the feeding deck must be in operating position. Do the same thing with screw (38) until the conveyor belt is properly torqued. -
Page 30: Sharpening The Chain
for all chain teeth. This leads to increased wear. When sharpening, the file must be at • a ten degree angle to the ground. Move the sensors in such a manner It is advantageous to have a file • that the handle slides completely in holder on hand while sharpening. -
Page 31: Troubleshooting Faults Safety Instructions In The Event Of Faults
Use a special chain file with ø 5.5mm It is better to sharpen frequently so • • to sharpen the chain teeth. that not as much filing is necessary. Generally passing the file 2-3 times The cutting must always be filed •... -
Page 32: Troubleshooting
As a matter of principle, only For the remedy of faults, strictly • • qualified electricians may ever work adhere to the respective sequence of machine’s electrical prescribed work steps. equipment. • Only remedy a fault when you possess the required qualifications. •... - Page 33 Hydraulic fluid becomes Oil cooler doesn't cool If the fan vane doesn't very hot properly rotate, inspect the power supply; check cleanliness Oil filter is clogged or very Inspect the oil filter and dirty change as necessary Too little hydraulic fluid in Check the oil level the system Leaky hydraulic cylinder...
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Page 34: Warranty
and 2.1 Magnet valve does not trip Check magnet valve No. Removal conveyor belt does not run Wood holder does not Magnet valve does not trip Check magnet valve No. deploy Wood holder does not Magnet valve does not trip Check magnet valve No. -
Page 35: Technical Data
Techincal Data Type SSP450 Z SSP450 E SSP450 EZ SSP450 D Chainsaw Oregon 40HX86 Guide bar Oregon EV 59752-4 Rating 45kW 22kW + 9kW 30 kW 34 kW Rotational speed rpm 1450 1450/ 450 1450 Fuse protection 64 A + 32 A... - Page 36 H0000TUE Transport and training Z00000GW 800 mm drive shaft...
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Page 37: Declaration Of Conformity
Kassel, Germany, 34131 Register Number: 2157 The following name and address is of the person granted with the power to assembly the technical documentation. St. Georgen am Fillmannsbach, 2009 Binderberger Maschinebau GmbH Karl Binderberger Fillmannsbach 9 Managing Director Georgen am Fillmannsbach Austria... - Page 38 Merchants stamp: ü Identification plate: Maschinebau GmbH Fillmannsbach 9 Austria Tel: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com...
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